Air bag cushion and mattress

By employing layered thermoforming layers and heat-fusion bonding technology within the airbag cushion, a slimmer and taller airbag section is formed, solving the problems of insufficient arrangement density and deformation space in existing airbag cushions. This achieves better support and fit, enhancing the user experience.

CN223900556UActive Publication Date: 2026-02-13GUANGDONG LUOJIA SLEEP TECH CO LTD
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Patent Information

Application Number
CN202520831840.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-02-13
Estimated Expiration
2035-04-28

AI Technical Summary

Technical Problem

Due to manufacturing limitations, existing airbag cushions cannot achieve greater density and deformation space in the height direction, affecting their support and fit to the human body.

Method used

Two vacuum-formed layers are stacked, each with a vacuum-formed recess. These layers are connected by heat fusion to form multiple airbag groups. The airbags are connected to adjacent airbags through ventilation channels. The vacuum forming process is used to create slimmer and taller airbags to increase the arrangement density and deformation space.

Benefits of technology

It improves the support and fit of the air cushion to the human body, enhances its adaptability to the body's curves, and improves sleep quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air bag cushion and a mattress, and relates to the technical field of upholstered furniture. Each sub air bag cushion of the air bag cushion comprises two plastic uptake layers which are arranged in a stacked mode, each plastic uptake layer is provided with a concave part formed through plastic uptake, the parts, except the concave parts, of the two plastic uptake layers are connected in a hot melting mode, and the concave parts of the two plastic uptake layers are spliced to form a plurality of air bag sets. Each air bag group comprises a plurality of air bag parts with air bag cavities and a plurality of ventilation parts with ventilation channels; and in each air bag group, each air bag part is connected with at least one adjacent air bag part through a ventilation part, so that each air bag cavity is communicated with at least one adjacent air bag cavity through a ventilation channel. According to the air bag cushion provided by the invention, the two plastic uptake layers with the concave parts formed by adopting the plastic uptake process are subjected to stacking and hot melting connection, so that the air bag part which is thinner and higher in shape is easily formed, the arrangement density of the air bag part and the deformation space in the height direction are increased, and the air bag cushion can better support and fit a human body.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of soft furniture, in particular to an air bag cushion and a mattress. BACKGROUND

[0002] The information disclosed in this Background section is only for the purpose of enhancing the understanding of the general background of the present disclosure and does not necessarily represent the prior art known to those skilled in the art.

[0003] The air bag cushion forms a support structure by filling gas, and when applied to a mattress, it can provide a comfortable surface for users to sleep or rest. In order to further improve the user experience, the air bag cushion needs to arrange more air bag parts in a limited area, so that the air bag parts have sufficient density, thereby ensuring the support effect of the air bag cushion on the human body; at the same time, each air bag part needs to have sufficient height, so that it has a larger deformation space in the height direction, thereby ensuring that the air bag cushion is more in line with the curve structure of the human body. Due to the manufacturing process, the existing air bag cushion is difficult to have a larger arrangement density and a deformation space in the height direction, thereby affecting the support effect and the fitting effect of the air bag cushion on the human body. CONTENT OF THE UTILITY MODEL

[0004] Therefore, the purpose of the present application is to provide an air bag cushion and a mattress, which aims to solve the technical problem of how to improve the support effect and the fitting effect of the air bag cushion on the human body.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:

[0006] In a first aspect, the embodiments of the present application provide an air bag cushion, comprising:

[0007] At least one sub-air bag cushion, each of the sub-air bag cushions comprising two plastic uptake layers arranged in layers, each of the plastic uptake layers having a concave part formed by plastic uptake, and the parts of the two plastic uptake layers except the concave parts being hot-melt connected, the concave parts of the two plastic uptake layers being spliced to form a plurality of air bag groups, each of the air bag groups comprising a plurality of air bag parts having air bag cavities and a plurality of air passage parts having air passages; in each of the air bag groups, each of the air bag parts is connected with at least one adjacent air bag part through the air passage part, so that each of the air bag cavities is communicated with at least one adjacent air bag cavity through the air passage.

[0008] In one of the embodiments of the first aspect, the airbag cushion has a first direction, a second direction and a third direction perpendicular to each other, two of the plastic layers are stacked along the third direction, each of the airbag portions includes two sub-airbag portions oppositely arranged along the third direction, each of the sub-airbag portions includes a first bag body and a second bag body connected to each other, the first bag bodies of the two sub-airbag portions are connected to each other to jointly define the airbag cavity, each of the first bag bodies has a rectangular shape in a planar projection on a plane perpendicular to the first direction and a plane perpendicular to the second direction, and each of the second bag bodies has a hemispherical shape in a planar projection on a plane perpendicular to the first direction and a plane perpendicular to the second direction.

[0009] In one of the embodiments of the first aspect, the airbag cushion has a first direction, a second direction and a third direction perpendicular to each other, two of the plastic layers are stacked along the third direction, each of the airbag portions includes two sub-airbag portions oppositely arranged along the third direction, each of the sub-airbag portions includes a first bag body and a second bag body connected to each other, the first bag bodies of the two sub-airbag portions are connected to each other to jointly define the airbag cavity, each of the first bag bodies has a trapezoidal shape in a planar projection on a plane perpendicular to the first direction and a plane perpendicular to the second direction.

[0010] In one of the embodiments of the first aspect, each of the second bag bodies includes two first bag segments and a second bag segment connected between the two first bag segments, the second bag segment and each of the first bag segments are connected to the first bag body, each of the first bag segments has a quarter-spherical shape in a planar projection on a plane perpendicular to the first direction and a plane perpendicular to the second direction, and the second bag segment has a rectangular shape in a planar projection on a plane perpendicular to the first direction and a plane perpendicular to the second direction.

[0011] In one of the embodiments of the first aspect, the airbag cushion has a third direction, two of the plastic layers are stacked along the third direction, and each of the airbag portions has a dimension H in the third direction, which satisfies 5 cm≤H≤14 cm.

[0012] In one of the embodiments of the first aspect, each of the plastic layers includes a first plastic layer and a second plastic layer, and the second plastic layer is connected to a side of the first plastic layer away from the airbag cavity.

[0013] In one of the embodiments of the first aspect, the first plastic layer is one of a thermoplastic polyurethane layer, a polyurethane layer and a polyvinyl layer, and the second plastic layer is one of a polyester lycra cloth and a polyether lycra cloth.

[0014] In one of the embodiments of the first aspect, each of the blister layers further comprises an adhesive layer arranged between the first plastic layer and the second plastic layer to bond the first plastic layer and the second plastic layer.

[0015] In one of the embodiments of the first aspect, the air bag cushion comprises a plurality of the sub air bag cushions, in each of the sub air bag cushions, the two blister layers are heat-welded except the recesses to form a connecting plate on which a plurality of the air bag groups are arranged; and the connecting plate of each of the sub air bag cushions is detachably connected with the connecting plate of at least one of the adjacent sub air bag cushions, so that each of the sub air bag cushions is detachably connected with at least one of the adjacent sub air bag cushions.

[0016] In the second aspect, the embodiments of the present application provide a bed cushion comprising the air bag cushion of any of the embodiments of the first aspect.

[0017] The beneficial effects of the present application are as follows:

[0018] The air bag cushion provided by the present application comprises at least one sub air bag cushion, each of the sub air bag cushions comprises two blister layers arranged in a stack, each of the blister layers has a recess formed by a blistering process, the two blister layers are heat-welded except the recesses, and the recesses of the two blister layers are combined to form a plurality of air bag groups, each of the air bag groups comprises a plurality of air bag portions and a plurality of air passage portions, and each of the air bag portions is connected with at least one of the adjacent air bag portions through the air passage portions. In the above structure, the two blister layers with the recesses formed by the blistering process are stacked and heat-welded, so that the air bag portions with a thinner shape and a higher shape are easily formed, the thinner air bag portions can increase the arrangement density thereof, and the higher air bag portions can increase the deformation space thereof in the height direction, so that the air bag cushion can better support and fit the human body.

[0019] In order to make the above objectives, characteristics and advantages of the present application more apparent and easy to understand, the following will describe the preferred embodiments in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor.

[0021] Figure 1 Fig. 1 shows a perspective structural schematic view of an air bag cushion in one of the embodiments of the present application;

[0022] Figure 2 Fig. 2 shows a perspective structural schematic view of an air bag cushion in one of the embodiments of the present application; Figure 1An enlarged structural schematic view of the middle A region;

[0023] Figure 3 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0024] Figure 4 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown; Figure 3 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0025] Figure 5 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown; Figure 3 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0026] Figure 6 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown; Figure 5 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0027] Figure 7 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown; Figure 3 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0028] Figure 8 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0029] Figure 9 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown; Figure 8 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0030] Figure 10 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0031] Figure 11 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0032] Figure 12 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown; Figure 11 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown;

[0033] Figure 13 Another perspective structural schematic view of the airbag cushion in one embodiment of the present application is shown.

[0034] Main element symbol explanation:

[0035] 1000-airbag cushion; 100-sub airbag cushion; 110-thermoforming layer; 111-recess; 112-first plastic layer; 113-second plastic layer; 114-adhesive layer; 120-airbag group; 121-airbag part; 1211-sub airbag part; 12111-first bag body; 12112-second bag body; 121121-first bag section; 121122-second bag section; 122-ventilation part; 123-air nozzle; 130-connection plate; X-first direction; Y-second direction; Z-third direction. DETAILED DESCRIPTION

[0036] Embodiments of the present application are described below in detail with reference to the accompanying drawings, in which like or similar elements are denoted by the same or similar reference signs, and examples of the embodiments are shown in the drawings. The embodiments described below are examples for explaining the present application, and should not be understood as limiting the present application.

[0037] In the description of the present application, the terms "center", "longitudinal", "lateral", "length", "width", "height", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0038] In addition, unless explicitly specified and limited otherwise, a first feature "on" or "under" a second feature can be that the first feature and the second feature are in direct contact, or the first feature and the second feature are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.

[0039] In the description of the present application, the terms "first", "second", and the like are used to distinguish different objects, and cannot be understood as indicating or implying a particular order or primary and secondary relationship, or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless explicitly specified and limited.

[0040] In the description of the present application, unless explicitly specified and limited otherwise, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] In the description of the present application, "parallel" not only includes the case of absolute parallel, but also includes the case of approximate parallel which is generally recognized in engineering; at the same time, "perpendicular" not only includes the case of absolute perpendicular, but also includes the case of approximate perpendicular which is generally recognized in engineering. Exemplarily, the included angle between two directions is 80°-90°, and the two directions can be considered as perpendicular; the included angle between two directions is 0°-10°, and the two directions can be considered as parallel.

[0042] As shown in Figure 1 , in a first aspect, the embodiments of the present application provide an air bag cushion 1000, which relates to the technical field of soft furniture and is mainly applied to a mattress to provide a comfortable surface for users to sleep or rest.

[0043] Of course, the air bag cushion 1000 can also be applied to other soft furniture, such as a sofa, a massage chair, a floor mat, etc., and the application scenarios of the air bag cushion 1000 are not specifically limited herein.

[0044] As shown in Figure 2 , Figure 3 and Figure 8 , the air bag cushion 1000 provided by the embodiments includes at least one sub-air bag cushion 100, each sub-air bag cushion 100 includes two plastic uptake layers 110 which are stacked, each plastic uptake layer 110 has a recess 111 formed by plastic uptake, the parts of the two plastic uptake layers 110 except the recess 111 are hot-melt connected, the recesses 111 of the two plastic uptake layers 110 are spliced to form a plurality of air bag groups 120, each air bag group 120 includes a plurality of air bag parts 121 having air bag cavities and a plurality of air passage parts 122 having air passages; in each air bag group 120, each air bag part 121 is connected with at least one adjacent air bag part 121 through the air passage part 122, so that each air bag cavity is communicated with at least one adjacent air bag cavity through the air passage.

[0045] Exemplarily, the number of the sub-air bag cushions 100 can be one, two, three, four, five, etc., and is not specifically limited herein.

[0046] It can be understood that in the air bag cushion 1000 provided by the embodiments, the two plastic uptake layers 110 which are formed with the recess 111 by the plastic uptake process are stacked and hot-melt connected, which is easy to form the air bag part 121 which is thinner in shape and higher, the thinner air bag part 121 can increase its arrangement density, and the higher air bag part 121 can increase its deformation space in the height direction, so that the air bag cushion 1000 can better support and fit the human body.

[0047] As shown in Figures 3 to 6 and Figure 8As shown, in one embodiment, the airbag cushion 1000 has a first direction X, a second direction Y and a third direction Z perpendicular to each other, two plastic uptake layers 110 are arranged in the third direction Z, each airbag part 121 includes two sub-airbag parts 1211 arranged oppositely in the third direction Z, each sub-airbag part 1211 includes a first bag body 12111 and a second bag body 12112 connected together, the first bag bodies 12111 of the two sub-airbag parts 1211 are connected together to jointly define the airbag cavity, the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is rectangular, and the orthographic projection shape of each second bag body 12112 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is semispherical. Such shape design makes each airbag part 121 have the characteristics of small force area and small volume, so that the airbag cushion 1000 feels more soft to the human body.

[0048] It should be noted that the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is rectangular, which means that the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the first direction X is rectangular, and the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the second direction Y is rectangular. The orthographic projection shape of each second bag body 12112 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is semispherical, which means that the orthographic projection shape of each second bag body 12112 on a plane perpendicular to the first direction X is semispherical, and the orthographic projection shape of each second bag body 12112 on a plane perpendicular to the second direction Y is semispherical.

[0049] As Figure 8 and Figures 10 to 13As shown, in another embodiment, the airbag cushion 1000 has a first direction X, a second direction Y and a third direction Z perpendicular to each other, two plastic uptake layers 110 are arranged in the third direction Z, each airbag part 121 includes two sub-airbag parts 1211 arranged oppositely in the third direction Z, each sub-airbag part 1211 includes a first bag body 12111 and a second bag body 12112 connected to each other, the first bag bodies 12111 of the two sub-airbag parts 1211 are connected to each other to jointly define the airbag cavity, and the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is a trapezoid. Further, each second bag body 12112 includes two first bag segments 121121 and a second bag segment 121122 connected between the two first bag segments 121121, the second bag segment 121122 and each first bag segment 121121 are connected to the first bag body 12111, the orthographic projection shape of each first bag segment 121121 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is a quarter sphere, and the orthographic projection shape of the second bag segment 121122 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is a rectangle. Such shape design makes each airbag part 121 have a large force-receiving area and a large volume, so that the airbag cushion 1000 has a more intense feeling to the human body.

[0050] It should be noted that the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is a trapezoid, which means that the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the first direction X is a trapezoid, and the orthographic projection shape of each first bag body 12111 on a plane perpendicular to the second direction Y is a trapezoid. The orthographic projection shape of each first bag segment 121121 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is a quarter sphere, which means that the orthographic projection shape of each first bag segment 121121 on a plane perpendicular to the first direction X is a quarter sphere, and the orthographic projection shape of each first bag segment 121121 on a plane perpendicular to the second direction Y is a quarter sphere.

[0051] In addition, the orthographic projection shape of the second bag segment 121122 on a plane perpendicular to the first direction X and on a plane perpendicular to the second direction Y is a rectangle, which means that the orthographic projection shape of the second bag segment 121122 on a plane perpendicular to the first direction X is a rectangle, and the orthographic projection shape of the second bag segment 121122 on a plane perpendicular to the second direction Y is a rectangle.

[0052] As Figure 1 , Figure 7 and Figure 13As shown, in one embodiment, the airbag cushion 1000 has a third direction Z, the two plastic uptake layers 110 are stacked along the third direction Z, and the size of each airbag portion 121 in the third direction Z is H, which satisfies 5cm≤H≤14cm.

[0053] Exemplarily, H can be selected as any value in 5cm, 6cm, 7cm, 7.5cm, 8cm, 9cm, 10cm, 11cm, 13cm, 14cm or any range formed by any two of them, which is not specifically limited here.

[0054] It should be noted that the above H refers to the maximum size of the airbag portion 121 in the third direction Z after inflation, rather than the size change range of the airbag portion 121 when deformed.

[0055] It can be understood that when the third direction Z is a vertical direction, the size H of each airbag portion 121 in the third direction Z is the height of each airbag portion 121. By stacking and hot melting the two plastic uptake layers 110 formed with the recesses 111 using the plastic uptake process, it is easy to form the airbag portion 121 with a higher shape, so that the height of the airbag portion 121 is between 5cm and 14cm, so that the airbag cushion 1000 can better fit the curved structure of the human body, so as to reduce the generation of the suspended area between the human body and the airbag cushion 1000, and further improve the sleep quality.

[0056] As shown in Figure 8 and Figure 9 In one embodiment, each plastic uptake layer 110 includes a first plastic layer 112 and a second plastic layer 113, and the second plastic layer 113 is connected to the side of the first plastic layer 112 away from the airbag cavity.

[0057] It can be understood that based on the above structure, when the airbag cushion 1000 is made, the first plastic layer 112 and the second plastic layer 113 are first compounded to form the plastic uptake layer 110, then the plastic uptake process is used to form the recess 111 on each plastic uptake layer 110, and then the areas of the two plastic uptake layers 110 except the recess 111 are hot melted to connect, so that the recesses 111 of the two plastic uptake layers 110 are spliced to form the plurality of airbag groups 120.

[0058] Further, the first plastic layer 112 is one of a thermoplastic polyurethane layer (TPU), a polyurethane layer (PU), and a polyvinyl chloride layer (PVC), and the second plastic layer 113 is one of a polyester lycra cloth and a polyether lycra cloth.

[0059] It should be noted that the polyester Lycra fabric and the polyether Lycra fabric are two kinds of elastic fabrics containing Lycra (Spandex) component, and the main difference lies in the chemical structure and performance of the base fiber. Specifically, the polyester Lycra fabric is a fabric made of polyester fiber (Polyester, PET) as the main base fiber, blended or compounded Lycra. Polyester fiber is obtained by chemical synthesis, which has high strength and wear resistance. The polyether Lycra fabric is a fabric made of polyether-based polyurethane fiber or fiber containing polyether compounds combined with Lycra. The polyether-based Spandex contains polyether segments in the molecular structure, and has higher softness and hydrophilicity.

[0060] It can be understood that one of the thermoplastic polyurethane layer, the polyurethane layer and the polyvinyl layer is used as the first plastic layer 112, so that the blister layer 110 has good thermoplasticity, which is convenient for blister processing to form the recess 111. One of the polyester Lycra fabric and the polyether Lycra fabric is used as the second plastic layer 113, which can increase the structural strength of the air bag cushion 1000, prolong the service life of the air bag cushion 1000, and reduce the noise generated by the rebound of the air bag part 121, achieving the effect of noise reduction.

[0061] As shown in Figure 9 Further, each blister layer 110 further comprises an adhesive layer 114 disposed between the first plastic layer 112 and the second plastic layer 113 to bond the first plastic layer 112 and the second plastic layer 113, thereby realizing the compounding of the first plastic layer 112 and the second plastic layer 113.

[0062] Exemplarily, the adhesive layer 114 can be a glue layer, double-sided tape, etc., which is not specifically limited here.

[0063] As shown in Figure 3 In one embodiment, the air bag cushion 1000 comprises a plurality of sub-air bag cushions 100, and in each sub-air bag cushion 100, the portions of the two blister layers 110 except the recess 111 are heat-fused to form a connecting plate 130, and a plurality of air bag groups 120 are arranged on the connecting plate 130; the connecting plate 130 of each sub-air bag cushion 100 is detachably connected with the connecting plate 130 of at least one adjacent sub-air bag cushion 100, so that each sub-air bag cushion 100 is detachably connected with at least one adjacent sub-air bag cushion 100. In this way, the air bag cushion 1000 can be easily divided into a plurality of sub-air bag cushions 100, or the plurality of sub-air bag cushions 100 can be easily assembled into the air bag cushion 1000, thereby facilitating the factory packaging and logistics transportation of the air bag cushion 1000.

[0064] As shown in Figure 3 and Figure 4As shown, in one embodiment, at least one air bag part 121 in each air bag group 120 is provided with an air nozzle 123, which is used for the input and output of gas, i.e. the air nozzle 123 has a dual role of gas input and gas output. In this way, the air bag cushion 1000 can be dynamically adjusted by controlling the gas to meet the physical conditions and personal preferences of different users.

[0065] In summary, the process flow of the air bag cushion 1000 provided by the embodiment is as follows: 1. The first plastic layer 112 and the second plastic layer 113 are compounded into the blister layer 110 through the adhesive layer 114; 2. Each blister layer 110 is placed in a positive and negative pressure blister machine, and each part of the blister layer 110 is uniformly heated by a heating tube, and then placed in a mold for blistering. During the blistering process, the blister layer 110 and the mold are first sealed to form a recess 111 by vacuumizing treatment, and then the recess 111 is blown by a gas pipe to make the forming effect better; 3. The two blister layers 110 after blistering are placed in a high-frequency equipment, and are hot-melt connected by high-frequency voltage to make the two blister layers 110 compounded together to form a sub-air bag cushion 100.

[0066] In the second aspect, the embodiment of the present application further provides a mattress, which comprises the air bag cushion 1000 in any one of the embodiments of the first aspect.

[0067] It can be understood that, since the mattress provided by the embodiment has the air bag cushion 1000 in any one of the embodiments of the first aspect, it has all the beneficial effects of the air bag cushion 1000, which will not be described here.

[0068] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.

[0069] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.

Claims

1. An air bag cushion characterized by, The airbag cushion comprises at least one sub-airbag cushion, each of the sub-airbag cushions comprises two thermoformed layers arranged in a stack, each of the thermoformed layers has a recess formed by thermoforming, the two thermoformed layers are connected by heat melting except for the recesses, the recesses of the two thermoformed layers are combined to form a plurality of airbag groups, each of the airbag groups comprises a plurality of airbag portions having airbag cavities and a plurality of air passage portions having air passages; in each of the airbag groups, each of the airbag portions is connected to at least one adjacent airbag portion through the air passage portion, so that each of the airbag cavities is communicated with at least one adjacent airbag cavity through the air passage. The airbag cushion has a first direction, a second direction and a third direction perpendicular to each other, the two thermoformed layers are arranged in the stack along the third direction, each of the airbag portions comprises two sub-airbag portions arranged oppositely along the third direction, each of the sub-airbag portions comprises a first capsule and a second capsule connected to each other, the first capsules of the two sub-airbag portions are connected to each other to jointly define the airbag cavity, each of the first capsules has a rectangular shape in a planar projection perpendicular to the first direction and a planar projection perpendicular to the second direction, and each of the second capsules has a hemispherical shape in a planar projection perpendicular to the first direction and a planar projection perpendicular to the second direction.

2. The air bag cushion of claim 1 wherein, The airbag cushion has a first direction, a second direction and a third direction perpendicular to each other, the two thermoformed layers are arranged in the stack along the third direction, each of the airbag portions comprises two sub-airbag portions arranged oppositely along the third direction, each of the sub-airbag portions comprises a first capsule and a second capsule connected to each other, the first capsules of the two sub-airbag portions are connected to each other to jointly define the airbag cavity, each of the first capsules has a trapezoidal shape in a planar projection perpendicular to the first direction and a planar projection perpendicular to the second direction.

3. The air bag cushion of claim 1 wherein, Each of the second capsules comprises two first capsule segments and a second capsule segment connected between the two first capsule segments, the second capsule segment and each of the first capsule segments are connected to the first capsule, each of the first capsule segments has a quarter-spherical shape in a planar projection perpendicular to the first direction and a planar projection perpendicular to the second direction, and the second capsule segment has a rectangular shape in a planar projection perpendicular to the first direction and a planar projection perpendicular to the second direction.

4. The air bag cushion of claim 3 wherein, The airbag cushion has a third direction, the two thermoformed layers are arranged in the stack along the third direction, and each of the airbag portions has a size H in the third direction, which satisfies 5 cm≤H≤14 cm.

5. The air bag cushion of claim 1 wherein, Each of the thermoformed layers comprises a first plastic layer and a second plastic layer, and the second plastic layer is connected to a side of the first plastic layer away from the airbag cavity.

6. The air bag cushion according to any one of claims 1 to 5, characterized in that, The first plastic layer is one of a thermoplastic polyurethane layer, a polyurethane layer and a polyvinyl layer, and the second plastic layer is one of a polyester lycra cloth and a polyether lycra cloth.

7. The air bag cushion of claim 6 wherein, Each of the thermoformed layers further comprises an adhesive layer arranged between the first plastic layer and the second plastic layer, so that the first plastic layer and the second plastic layer are adhered to each other.

8. The air bag cushion of claim 6 wherein, ​ 9. The air bag cushion according to any one of claims 1 to 5, wherein The airbag cushion comprises a plurality of the sub-airbag cushions, in each of which the portions of the two blister layers except the recessed part are heat-fused to form a connecting plate on which a plurality of the airbag groups are arranged; and the connecting plate of each of the sub-airbag cushions is detachably connected with the connecting plate of at least one adjacent sub-airbag cushion, so that each of the sub-airbag cushions is detachably connected with at least one adjacent sub-airbag cushion.

10. A mattress characterized in that, An airbag cushion according to any one of claims 1 to 9.