Flue gas catalytic combustion waste gas treatment device

The activated carbon support is automatically disassembled by a motor-driven lead screw and electromagnet. Combined with laminated glass and LED light strips to monitor the activated carbon status in real time, this solves the problem of rapid disassembly and real-time monitoring of the flue gas catalytic combustion waste gas treatment device, ensuring the stable operation of the device and the continuity of production.

CN223909552UActive Publication Date: 2026-02-13CHENGDU KEKONG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202520500631.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-13
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing flue gas catalytic combustion exhaust gas treatment devices lack the functions of automatic discharge, quick disassembly, and real-time monitoring of activated carbon status, resulting in extended maintenance time, disruption of continuous production for enterprises, and abnormal exhaust gas treatment due to failure of activated carbon to be replaced in time after it becomes ineffective.

Method used

By setting a motor-driven lead screw to move the slider and base, combined with an electromagnet and controller, the activated carbon holder is automatically delivered and quickly disassembled. The activated carbon status can be observed in real time through laminated glass and LED light strips, and uniform lighting is provided to determine when to replace it.

Benefits of technology

It enables automatic and rapid disassembly of activated carbon supports and real-time monitoring of activated carbon status, avoiding problems such as extended maintenance time and abnormal waste gas treatment, and ensuring the continuous production and stability of waste gas treatment for enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of waste gas treatment, in particular to a flue gas catalytic combustion waste gas treatment device which comprises a bottom plate, the device further comprises a bin body, a mounting plate, a motor, a lead screw, a first sliding block, a base, an electromagnet, an activated carbon support and a controller. According to the device, the motor is arranged, the motor drives the lead screw to rotate during operation, the lead screw drives the first sliding block to move during rotation, the first sliding block drives the base and a part connected with the base to move during movement, the electromagnet and the controller are arranged, and after the base is completely sent out, the controller controls the electromagnet to stop operation, so that the electromagnet and the activated carbon support are disconnected; by arranging the laminated glass, a worker can observe the interior of the bin body and observe the state of the activated carbon so as to judge whether the activated carbon needs to be replaced or not, and then by arranging the LED lamp strip, the interior of the bin body is illuminated to assist the worker in observation; therefore, the purpose that the worker quickly knows the state of the activated carbon is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of waste gas treatment especially relates to a flue gas catalytic combustion waste gas treatment device. BACKGROUND

[0002] The flue gas catalytic combustion waste gas treatment device is an environmental protection equipment which utilizes catalyst to oxidize and decompose volatile organic compounds and harmful gas in waste gas into harmless carbon dioxide and water at lower temperature, and its core function is to purify industrial waste gas through high-efficiency catalytic reaction, reduce toxic substance emission, and be suitable for chemical industry, paint spraying, printing, pharmaceutical industry and other industries, and has the characteristics of high purification efficiency, low energy consumption, no secondary pollution and the like.

[0003] The existing flue gas catalytic combustion waste gas treatment device lacks the functions of automatic sending, quick dismounting and real-time understanding of activated carbon state, and lacks these functions, so that the maintenance time is prolonged, which leads to the problems of continuous production of enterprises and abnormal waste gas treatment after the activated carbon adsorption capacity is exhausted and is not replaced in time.

[0004] Therefore, in view of the above-mentioned problems of the existing flue gas catalytic combustion waste gas treatment device lacking the functions of automatic sending, quick dismounting and real-time understanding of activated carbon state, and the problems of continuous production of enterprises and abnormal waste gas treatment after the activated carbon adsorption capacity is exhausted and is not replaced in time, it is urgent to design a flue gas catalytic combustion waste gas treatment device. UTILITY MODEL CONTENTS

[0005] In order to overcome the problems of the existing flue gas catalytic combustion waste gas treatment device lacking the functions of automatic sending, quick dismounting and real-time understanding of activated carbon state, and the problems of continuous production of enterprises and abnormal waste gas treatment after the activated carbon adsorption capacity is exhausted and is not replaced in time.

[0006] The utility model discloses a technical scheme for a flue gas catalytic combustion waste gas treatment device, comprising a bottom plate, a warehouse body, a mounting plate, a motor, a screw rod, a sliding block one, a base, an electromagnet, an activated carbon support and a controller, a spray tower is arranged on the upper surface right side of the bottom plate, a catalytic chamber is connected to the left surface of the spray tower, a gas pipe one is connected to the upper surface of the catalytic chamber, the lower surface left side of the gas pipe one is connected to the warehouse body, two symmetrical mounting plates are arranged on the inside lower surface front side of the warehouse body, a motor is installed at the lower right side of the rear surface of the warehouse body, a screw rod is connected to the output end of the motor and penetrates through the rear surface of the warehouse body, the front surface of the screw rod is rotatably connected to the rear surface of the right mounting plate, a sliding block one is threadedly connected to the outer surface of the screw rod, a base is arranged on the left surface of the sliding block one, electromagnets are installed on the upper surface of the base at the four corners, an activated carbon support is connected to the upper surfaces of the four electromagnets, a controller is installed on the left surface of the warehouse body, a sealing assembly is arranged on the front surface of the warehouse body, an installation groove is formed on the front surface of the sealing assembly, a laminated glass is installed in the installation groove, and an LED light strip is arranged in the laminated glass.

[0007] Preferably, the motor is arranged to drive the screw rod to rotate when the motor is running, the rotation angle of the screw rod is limited by the warehouse body and the sliding block one when the screw rod rotates, thereby driving the sliding block one to move, the base and its connected parts are moved when the sliding block one moves, the electromagnets and the controller are arranged, the controller controls the electromagnets to stop running when the base is completely sent out, thereby disconnecting the electromagnets and the activated carbon support, so as to achieve the purpose of automatic sending and quick disassembly, the laminated glass is arranged to enable the staff to observe the activated carbon in the warehouse body, to observe the state of the activated carbon and determine whether it needs to be replaced, and the LED light strip is arranged to illuminate the inside of the warehouse body and assist the staff in observation, so as to achieve the purpose of enabling the staff to quickly know the state of the activated carbon, and to solve the problems of the existing flue gas catalytic combustion waste gas treatment device lacking the functions of automatic sending, quick disassembly and real-time understanding of the state of the activated carbon, and the maintenance time being prolonged, thereby causing the enterprise to be unable to continuously produce and the activated carbon to be not replaced in time after the adsorption capacity of the activated carbon is exhausted, resulting in abnormal waste gas treatment.

[0008] Preferably, the conveying assembly comprises a hinge and a sealing door, the right surface front side of the warehouse body is provided with two symmetrical one ends of the hinges, the other ends of the two hinges are connected to the sealing door, and the installation groove is formed on the front surface of the sealing door.

[0009] Preferably, the rear surface of the left mounting plate is provided with a limiting rod, a sliding block two is slidably connected to the outer surface of the limiting rod, and the right surface of the sliding block two is connected to the left surface of the base.

[0010] Preferably, the lower side of the rear surface of the bin body is provided with a mounting platform, the upper surface of the mounting platform is mounted with a water tank, the upper surface of the water tank is provided with a water pump, one end of the water pipe connected with the upper surface of the water pump penetrates through the rear surface of the bin body and is connected with a pressurized spray pipe.

[0011] Preferably, the front side of the lower surface of the bin body is provided with a temperature sensor, and the upper surface of the bin body is mounted with an alarm lamp.

[0012] Preferably, the front surface of the sealing door is provided with a handle, and the outer surface of the handle is wrapped with a non-slip pad.

[0013] Preferably, the lower surface of the bin body is provided with a supporting leg at each corner, and the lower surface of the supporting leg is mounted with a supporting foot.

[0014] Preferably, the lower surface of the bin body is connected with an air pipe II, the left surface of the air pipe II is connected with a vacuum pump, and the left surface of the vacuum pump is connected with a smoke exhaust tower.

[0015] The beneficial effects of the utility model are as follows:

[0016] 1. The motor is arranged, the motor is driven to rotate during operation, the rotation angle of the screw rod is limited by the contact between the bin body and the sliding block I during rotation of the screw rod, and the rotation angle is converted into linear displacement of the sliding block I, when the sliding block I moves linearly, the displacement is synchronously transmitted to the base and associated parts to realize overall advancement, the electromagnet and the controller are arranged, when the base is completely sent out, the controller sends a power-off instruction to the electromagnet, the magnetic attraction connection between the electromagnet and the activated carbon support frame is automatically released, and the purpose of automatic sending and rapid disassembly is achieved.

[0017] 2. The interlayer glass is arranged, the physical form characteristics of the activated carbon in the bin body can be directly visually inspected by the staff, the color change and the caking degree are used as a judgment basis for replacement time, uniform illumination is provided by combining the annular layout LED lamp strip, the observation area has no visual dead angle, the purpose that the staff can quickly know the activated carbon state is achieved, and the problem that the activated carbon is not replaced in time after the activated carbon adsorption capacity is exhausted to cause abnormal waste gas treatment is solved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A three-dimensional structure schematic diagram of the waste gas treatment device is shown.

[0019] Figure 2The utility model discloses a kind of warehouse body structure schematic diagram of flue gas catalytic combustion waste gas treatment device.

[0020] Figure 3 The utility model discloses a kind of active carbon support structure schematic diagram of flue gas catalytic combustion waste gas treatment device.

[0021] Figure 4 The utility model discloses a kind of water tank structure schematic diagram of flue gas catalytic combustion waste gas treatment device.

[0022] Figure 5 The utility model discloses a kind of sealing door structure schematic diagram of flue gas catalytic combustion waste gas treatment device.

[0023] Mark explanation: 1, bottom plate;2, spray tower;3, catalytic chamber;4, air pipe one;5, warehouse body;6, mounting plate;7, motor;8, screw;9, slider one;10, base;11, electromagnet;12, active carbon support;13, controller;141, hinge;142, sealing door;15, installation groove;16, laminated glass;17, LED lamp strip;18, limit rod;19, slider two;20, installation platform;21, water tank;22, water pump;23, water pipe;24, pressurized spray pipe;25, temperature sensor;26, alarm light;27, handle;28, non-slip pad;29, support leg;30, support foot;31, air pipe two;32, vacuum pump;33, smoke exhaust tower. DETAILED DESCRIPTION

[0024] The utility model is further explained in connection with the drawings and embodiment.

[0025] Please refer to Figures 1-5The utility model provides an embodiment: a kind of waste gas treatment device of flue gas catalytic combustion, including bottom plate 1;Still including storehouse 5, mounting plate 6, motor 7, screw rod 8, sliding block one 9, base 10, electromagnet 11, activated carbon support 12 and controller 13, the upper surface right side of bottom plate 1 is provided with spray tower 2, the left surface of spray tower 2 is connected with catalytic chamber 3, the upper surface of catalytic chamber 3 is connected with trachea one 4, the lower surface left side of trachea one 4 is connected with storehouse 5, the inside lower surface front side of storehouse 5 is provided with two symmetries mounting plate 6, the rear surface right side of storehouse 5 is installed with motor 7 in lower position, the output end of motor 7 is connected with screw rod 8 with the rear surface of storehouse 5 being penetrated, the front surface of screw rod 8 is rotatably connected with the rear surface of right side mounting plate 6, the outer surface of screw rod 8 is connected with sliding block one 9, the left surface of sliding block one 9 is provided with base 10, the upper surface of base 10 is installed with electromagnet 11 in four corners, the upper surface of four electromagnets 11 is connected with activated carbon support 12, the left surface of storehouse 5 is installed with controller 13, the front surface of storehouse 5 is provided with sealing assembly, installation groove 15 is set in the front surface of sealing assembly, interlayer glass 16 is installed in the inside of installation groove 15, LED lamp strip 17 is arranged in the inside of interlayer glass 16, by being provided with motor 7, motor 7 drives screw rod 8 to rotate when operating, the rotation angle is limited by the adhesion of storehouse 5 and sliding block one 9 when screw rod 8 rotates, to drive sliding block one 9 to move, sliding block one 9 drives base 10 and its connecting parts to move when moving, by being provided with electromagnet 11 and controller 13, when base 10 is completely sent out, controller 13 controls electromagnet 11 to stop operating, to make electromagnet 11 and activated carbon support 12 to be disconnected, to reach the purpose of automatic sending and quick disassembly, by being provided with interlayer glass 16, staff can observe activated carbon in the inside of storehouse 5, observe what state activated carbon presents to judge whether it needs to be replaced, again by being provided with LED lamp strip 17, the inside of storehouse 5 is illuminated to assist staff to observe, to reach the purpose of making staff quickly know activated carbon state.

[0026] Please refer to Figures 1-5In the embodiment, the conveying assembly comprises a hinge 141 and a sealing door 142; the right surface of the bin body 5 is provided with two symmetric ends of the hinge 141, the other ends of the two hinges 141 are connected with the sealing door 142, the mounting groove 15 is arranged on the front surface of the sealing door 142, the hinge 141 is arranged to enable the sealing door 142 and the bin body 5 to be opened and closed, the sealing door 142 is arranged to ensure that waste gas cannot leak, the sealing door 142 is opened to enable the bin body 5 to be maintained and detected, the rear surface of the left mounting plate 6 is provided with a limiting rod 18, the outer surface of the limiting rod 18 is slidably connected with a sliding block 19, the right surface of the sliding block 19 is connected with the left surface of the base 10, the sliding block 19 is connected with the base 10, the base 10 is moved to drive the sliding block 19 to move, the limiting rod 18 is arranged to limit the movement of the sliding block 19, thereby indirectly strengthening the rotation limitation of the sliding block 9, so that the base 10 is more stable, the lower side of the rear surface of the bin body 5 is provided with a mounting platform 20, the upper surface of the mounting platform 20 is mounted with a water tank 21, the upper surface of the water tank 21 is provided with a water pump 22, one end of the water pump 22 is connected with a water pipe 23, the other end of the water pipe 23 penetrates through the rear surface of the bin body 5 and is connected with a pressurized nozzle 24, the water pump 22 is arranged to pump the water in the water tank 21 into the water pipe 23, the water pipe 23 guides the water to the pressurized nozzle 24, and the pressurized nozzle 24 sprays the water, so that the interior is extinguished.

[0027] Please refer to Figures 1-5In the embodiment, the inner lower surface of the bin body 5 is provided with a temperature sensor 25, and the upper surface of the bin body 5 is provided with an alarm lamp 26. The temperature sensor 25 is a CWDZ11 type, and when the temperature inside the bin body 5 is abnormal, the temperature sensor 25 sends a signal to the controller 13, and the controller 13 starts the water pump 22 and the alarm lamp 26, so as to remind the staff and achieve the purpose of internal cooling and fire extinguishing. The front surface of the sealing door 142 is provided with a handle 27, and the outer surface of the handle 27 is wrapped with a non-slip pad 28. The handle 27 provides a grip point for the staff when opening the sealing door 142, and the non-slip pad 28 avoids the staff from dropping the handle when opening the door, so as to achieve the purpose of comfortably and conveniently opening the sealing door 142. The lower surface of the bin body 5 is provided with a support leg 29 at each corner, and the lower surface of the support leg 29 is provided with a supporting foot 30. The support leg 29 provides a stable support foundation for the flue gas catalytic combustion waste gas treatment device, so that the flue gas catalytic combustion waste gas treatment device can work stably. The supporting foot 30 usually has a large area, which can increase the contact area with the ground, thereby reducing the pressure on the unit area. The lower surface of the bin body 5 is connected with a gas pipe 2 at the middle position, the left surface of the gas pipe 2 is connected with a vacuum pump 32, and the left surface of the vacuum pump 32 is connected with a smoke exhaust tower 33. The vacuum pump 32 introduces the waste gas to the smoke exhaust tower 33 when running, so that the waste gas can pass through the spray tower 2, the catalytic chamber 3 and the bin body 5 to be purified, and then the smoke exhaust tower 33 is arranged to send the waste gas to high altitude.

[0028] When working, the sealing door 142 and the bin body 5 can be opened and closed by setting the hinge 141, and the sealing door 142 can ensure that there is no leakage of waste gas, and the inside of the bin body 5 can be maintained and detected by opening the sealing door 142, the slider two 19 is connected with the base 10, and the base 10 moves to drive the slider two 19 to move, and the limiting rod 18 is arranged to limit the movement of the slider two 19, thereby indirectly strengthening the rotation limitation of the slider one 9, so that the base 10 moves more stably, the water pump 22 is arranged, the water pump 22 pumps the water in the water tank 21 into the water pipe 23, and then the water is guided to the pressurized water pipe 23, and finally sprayed out, so as to achieve the purpose of extinguishing the inside, the temperature sensor 25 is arranged, the model of the temperature sensor 25 is CWDZ11, when the temperature inside the bin body 5 is abnormal, the temperature sensor 25 detects and sends a signal to the controller 13, the controller 13 will start the water pump 22 and the alarm lamp 26, so as to achieve the purpose of reminding the staff and extinguishing the inside, the handle 27 is arranged, so that the staff has a grip point when opening the sealing door 142, and the anti-skid pad 28 is arranged to avoid the staff from dropping the door when opening the door, so as to achieve the purpose of comfortably and conveniently opening the sealing door 142, the supporting leg 29 is arranged, which provides a stable support foundation for the smoke catalytic combustion waste gas treatment device, so that the smoke catalytic combustion waste gas treatment device can work stably, the supporting leg 30 is arranged, which usually has a large area, can increase the contact area with the ground, thereby reducing the pressure on the unit area, the vacuum pump 32 is arranged, which can guide the waste gas to the exhaust tower 33 when running, so that the waste gas can be purified by the spray tower 2, the catalytic chamber 3 and the bin body 5, and the exhaust tower 33 is arranged to send the waste gas to high altitude.

[0029] Through the above steps, by setting the motor 7, the motor 7 drives the lead screw 8 to rotate, the lead screw 8 rotates and is limited by the coadunation of the bin body 5 and the sliding block one 9, thereby driving the sliding block one 9 to move, the sliding block one 9 drives the base 10 and its connecting parts to move, by setting the electromagnet 11 and the controller 13, when the base 10 is completely sent out, the controller 13 controls the electromagnet 11 to stop running, thereby making the electromagnet 11 and the activated carbon support 12 disengage, so as to achieve the purpose of automatic sending and quick disassembly, by setting the laminated glass 16, the staff can observe the activated carbon inside the bin body 5, observe the state of the activated carbon to judge whether it needs to be replaced, and then set the LED light strip 17 to illuminate the inside of the bin body 5 to assist the staff to observe, so as to achieve the purpose of making the staff quickly know the state of the activated carbon, so as to solve the problem that the existing flue gas catalytic combustion waste gas treatment device lacks the functions of automatic sending, quick disassembly and real-time understanding of the state of the activated carbon, and lacks these functions, which may cause the maintenance time to be prolonged, thereby causing the enterprise to be unable to produce continuously and the problem that the activated carbon adsorption capacity is exhausted and is not replaced in time, causing the waste gas treatment to be abnormal.

Claims

1. A flue gas catalytic combustion waste treatment device, comprising a bottom plate (1); characterized in that: Also include the warehouse body (5), mounting plate (6), motor (7), screw (8), slider (9), base (10), electromagnet (11), activated carbon bracket (12) and controller (13), the upper surface of the right side of the bottom plate (1) is provided with a spray tower (2), the left surface of the spray tower (2) is connected with a catalytic chamber (3), the upper surface of the catalytic chamber (3) is connected with a gas pipe (4), the lower surface of the left side of the gas pipe (4) is connected with the warehouse body (5), the inside of the lower surface of the warehouse body (5) is provided with two symmetrical mounting plates (6), the rear surface of the right side of the warehouse body (5) is installed with a motor (7), the output end of the motor (7) penetrates the rear surface of the warehouse body (5) and is connected with a screw (8), the front surface of the screw (8) is rotatably connected with the rear surface of the right side mounting plate (6), the outer surface of the screw (8) is threadedly connected with a slider (9), the left surface of the slider (9) is provided with a base (10), the upper surface of the base (10) is installed with four electromagnets (11), the upper surface of the four electromagnets (11) is connected with an activated carbon bracket (12), the left surface of the warehouse body (5) is installed with a controller (13), the front surface of the warehouse body (5) is provided with a sealing assembly, the front surface of the sealing assembly is provided with a mounting groove (15), the mounting groove (15) is installed with a laminated glass (16), the inside of the laminated glass (16) is provided with an LED light belt (17).

2. A flue gas catalytic combustion waste treatment device according to claim 1, characterized in that: The transmission assembly comprises: hinges (141) and a sealing door (142); the right surface of the warehouse body (5) is provided with one end of two symmetrical hinges (141) on the front side, and the other end of the two hinges (141) is connected with a sealing door (142), and the mounting groove (15) is provided on the front surface of the sealing door (142).

3. A flue gas catalytic combustion waste treatment device according to claim 1, characterized in that: The rear surface of the left side mounting plate (6) is provided with a limiting rod (18), the outer surface of the limiting rod (18) is slidably connected with a slider (19), and the right surface of the slider (19) is connected with the left surface of the base (10).

4. A flue gas catalytic combustion waste treatment device according to claim 1, characterized in that: The rear surface of the lower side of the warehouse body (5) is provided with a mounting platform (20), the upper surface of the mounting platform (20) is installed with a water tank (21), the upper surface of the water tank (21) is provided with a water pump (22), one end of the water pump (22) is connected with a water pipe (23), and the other end of the water pipe (23) penetrates the rear surface of the warehouse body (5) and is connected with a pressurized spray pipe (24).

5. A flue gas catalytic combustion waste treatment device according to claim 1, characterized in that: The inside of the lower surface of the warehouse body (5) is provided with a temperature sensor (25), and the upper surface of the warehouse body (5) is installed with an alarm lamp (26).

6. A flue gas catalytic combustion waste treatment device according to claim 2, characterized in that: The left side of the front surface of the sealing door (142) is provided with a handle (27), and the outer surface of the handle (27) is wrapped with a non-slip pad (28).

7. A flue gas catalytic combustion waste treatment device according to claim 1, characterized in that: The lower surface of the warehouse body (5) is provided with a supporting leg (29) at each corner, and the lower surface of the supporting leg (29) is installed with a supporting foot (30).

8. A flue gas catalytic combustion waste treatment device according to claim 1, characterized in that: The lower surface of the warehouse body (5) is connected with a gas pipe (31) at the middle position, the left surface of the gas pipe (31) is connected with a vacuum pump (32), and the left surface of the vacuum pump (32) is connected with a smoke exhaust tower (33).