Extrusion forming device for activated carbon processing
By designing an activated carbon processing device with a dispersing paddle, spiral roller, and cutter, the problem of activated carbon raw materials agglomerating into lumps was solved, realizing automated dispersing, extrusion, and cutting processes, thus improving molding efficiency and convenience.
Patent Information
- Application Number
- CN202520299361.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Traditional activated carbon forming equipment is not convenient for breaking up the activated carbon raw materials before extrusion forming, which causes the raw materials to easily clump together and affect the forming effect.
A device comprising a dispersing paddle, a spiral roller, an extrusion head, and a cutter was designed. The dispersing paddle disperses the raw material, the spiral roller conveys it, the extrusion head shapes it, and the cutter cuts the shaped activated carbon, thereby realizing an automated dispersing, extrusion, and cutting process.
It effectively reduces the phenomenon of activated carbon raw materials agglomerating into lumps, improves the convenience and efficiency of extrusion molding, and realizes the automation of activated carbon processing.
Smart Images

Figure CN223915325U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of activated carbon forming technology, specifically to an extrusion molding device for activated carbon processing. Background Technology
[0002] Activated carbon is widely used in water treatment, air purification, food processing and other fields due to its excellent adsorption properties. However, traditional activated carbon forming methods have problems such as low production efficiency and uneven product quality. In order to improve these issues, it is particularly important to develop an extrusion molding device for activated carbon processing.
[0003] A reference announcement number CN216443137U describes an extrusion molding apparatus for activated carbon processing. It includes a shell and a base. An extrusion mechanism is movably fitted to the end of the drive block furthest from the motor. A cutting mechanism is fixed to the top side of the first molding plate. When the activated carbon raw material needs to be extruded and cut, the extrusion mechanism reciprocates within the extrusion chamber, pressing the activated carbon raw material towards the first and second molding plates. The extrusion mechanism triggers the cutting mechanism to cut the extruded activated carbon raw material on the outside of the first molding plate. This reciprocating extrusion molding and automatic cutting method results in high production efficiency. However, while this apparatus can be widely used, it is generally not convenient for breaking up the activated carbon raw material before extrusion molding, causing the activated carbon to easily clump together, thus affecting the extrusion molding process. Further improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide an extrusion molding device for activated carbon processing, in order to solve the problem that although the device mentioned in the background art can be applied well, it is usually not convenient to break up the activated carbon raw material before extrusion molding, which makes the activated carbon easy to clump together, thus affecting the device's extrusion molding of activated carbon.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an extrusion molding device for activated carbon processing, comprising a base plate, a base at the top of the base plate, a transmission box on one side of the top of the base, a support frame at the top of the base on one side of the transmission box, a conveyor body at the top of the support frame, a feed hopper on one side of the top of the conveyor body, a reduction motor mounted on the top of the base on the side of the transmission box away from the support frame, one end of the reduction motor extending into the interior of the transmission box and having a first gear, a second gear rotatably mounted inside the transmission box on one side of the first gear, the second gear meshing with the first gear, a third gear rotatably mounted inside the transmission box above the second gear, the third gear meshing with the second gear, a fourth gear rotatably mounted inside the transmission box on one side of the third gear, the fourth gear meshing with the third gear, a first dispersing paddle rotatably mounted on one side of the interior of the feed hopper, and a second dispersing paddle rotatably mounted on the other side of the interior of the feed hopper, one end of both the first and second dispersing paddles extending into the interior of the transmission box and respectively connected to the inner walls of the third and fourth gears.
[0006] Preferably, a spiral roller is rotatably installed inside the conveyor body. One end of the spiral roller extends into the interior of the transmission box and is connected to one end of the first gear. The spiral roller is arranged so that the activated carbon raw material is spirally conveyed to the right inside the conveyor body.
[0007] Preferably, an extrusion head is bolted to the end of the conveyor body away from the transmission box, and a perforated forming plate is provided on the outer wall of the side of the extrusion head away from the conveyor body. The extrusion head and the perforated forming plate are arranged to extrude and form the activated carbon raw material.
[0008] Preferably, a vertical plate is provided at the top of the bottom plate on one side of the base, and a limiting rail is provided on the inner wall at the upper end of the vertical plate. The limiting rail is provided to limit the movement range of the linkage seat in conjunction with the rail seat.
[0009] Preferably, a rail seat is slidably connected to the outer wall of the limiting rail, a linkage seat is provided on the outer wall of the rail seat, and a cutter is provided on the outer wall of the lower end of the linkage seat. The cutter is used to cut the formed activated carbon material.
[0010] Preferably, an electric telescopic rod is installed on the inner wall of the vertical plate above the limiting rail via a bracket. The bottom end of the electric telescopic rod is provided with a connecting frame. The outer wall of one side of the connecting frame is connected to the outer wall of the linkage seat. The electric telescopic rod is provided to drive the linkage seat to perform lifting and lowering operations.
[0011] Compared with the prior art, the beneficial effects of this utility model are: the extrusion molding device for activated carbon processing can not only effectively reduce the phenomenon of activated carbon raw materials agglomerating into lumps, making it easier to extrude and mold activated carbon, but also achieve the purpose of automating the extrusion molding of activated carbon raw materials, and improve the convenience of using the extrusion molding device.
[0012] (1) When the first gear rotates, the second gear drives the third gear to rotate, and the third gear drives the fourth gear to rotate in opposite directions, so that the third gear and the fourth gear drive the first dispersing paddle and the second dispersing paddle to rotate in opposite directions on the inner side of the feed hopper. When the activated carbon raw material is put into the feed hopper, the first dispersing paddle and the second dispersing paddle can disperse the activated carbon raw material, thereby effectively reducing the phenomenon of activated carbon raw material agglomerating into lumps, thus making it easier to extrude and form activated carbon.
[0013] (2) When the first gear rotates, it drives the spiral roller to rotate. When the activated carbon raw material falls into the conveyor body through the feed hopper, the spiral roller conveys the activated carbon raw material to the right in a spiral manner, so as to convey the activated carbon raw material to the extrusion head. As the activated carbon raw material inside the extrusion head increases, the activated carbon raw material can be extruded, so that the activated carbon raw material is extruded and discharged through the holes on the inside of the hollow forming plate and formed into strips, thereby achieving the purpose of automatically extruding and forming the activated carbon raw material.
[0014] (3) The linkage seat is driven to move up and down repeatedly by the electric telescopic rod and the connecting frame, so that the linkage seat drives the rail seat to slide on the outer wall of the limit rail, so that the linkage seat drives the cutter to move up and down repeatedly. The cutter can cut the activated carbon raw material discharged from the hollow forming plate repeatedly. The collection frame can be placed on the top of the bottom plate below the hollow forming plate to cut the formed activated carbon raw material into small particles and collect it, thereby improving the convenience of using the extrusion molding device. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a top view of the conveyor body of this utility model.
[0017] Figure 3 This is a schematic diagram of the first and second dispersing propellers of this utility model.
[0018] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.
[0019] In the diagram: 1. Base plate; 2. Base; 3. Transmission box; 4. Support frame; 5. Conveyor body; 6. Extrusion head; 7. Hollowed-out forming plate; 8. Feed hopper; 9. Gear motor; 10. Vertical plate; 11. Cutter; 12. Spiral roller; 13. First gear; 14. Second gear; 15. Third gear; 16. Fourth gear; 17. First dispersing paddle; 18. Second dispersing paddle; 19. Limiting rail; 20. Rail base; 21. Linkage seat; 22. Electric telescopic rod; 23. Connecting frame. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figure 1-4 An embodiment of this utility model is provided: an extrusion molding device for activated carbon processing, including a base plate 1, a base 2 at the top of the base plate 1, a vertical plate 10 at the top of the base plate 1 on one side of the base 2, and a limiting rail 19 on the inner wall of the upper end of the vertical plate 10.
[0022] In use, the limit rail 19 is set to limit the movement range of the linkage seat 21 in conjunction with the rail seat 20;
[0023] A rail seat 20 is slidably connected to the outer wall of the limiting rail 19. A linkage seat 21 is provided on the outer wall of the rail seat 20. A cutter 11 is provided on the outer wall of the lower end of the linkage seat 21.
[0024] When in use, the cutter 11 is used to cut the shaped activated carbon material.
[0025] An electric telescopic rod 22 is installed on the inner wall of the vertical plate 10 above the limit rail 19 via a bracket. The bottom end of the electric telescopic rod 22 is provided with a connecting frame 23, and the outer wall of one side of the connecting frame 23 is connected to the outer wall of the linkage seat 21.
[0026] In use, the electric telescopic rod 22 is set to drive the linkage seat 21 to perform lifting and lowering operations.
[0027] A transmission box 3 is provided on one side of the top of the base 2. A support frame 4 is provided on the top of the base 2 on one side of the transmission box 3. A conveyor body 5 is provided on the top of the support frame 4. A spiral roller 12 is rotatably installed inside the conveyor body 5. One end of the spiral roller 12 extends into the interior of the transmission box 3 and is connected to one end of the first gear 13.
[0028] In use, the spiral roller 12 is set so that the activated carbon raw material is spirally conveyed to the right inside the conveyor body 5;
[0029] An extrusion head 6 is bolted to one end of the conveyor body 5 away from the transmission box 3. The outer wall of the extrusion head 6 away from the conveyor body 5 is provided with a hollow forming plate 7.
[0030] In use, the extrusion head 6 and the hollow forming plate 7 are set to extrude and form the activated carbon raw material.
[0031] A feed hopper 8 is provided on one side of the top of the conveyor body 5. A geared motor 9 is installed on the top of the base 2 on the side of the transmission box 3 away from the support frame 4. One end of the geared motor 9 extends into the interior of the transmission box 3 and is provided with a first gear 13. A second gear 14 is rotatably installed inside the transmission box 3 on one side of the first gear 13. The second gear 14 meshes with the first gear 13. A third gear 15 is rotatably installed inside the transmission box 3 above the second gear 14. The third gear 15 meshes with the second gear 14. A fourth gear 16 is rotatably installed inside the transmission box 3 on one side of the third gear 15. The fourth gear 16 meshes with the third gear 15. A first dispersing paddle 17 is rotatably installed on one side of the interior of the feed hopper 8. A second dispersing paddle 18 is rotatably installed on the other side of the interior of the feed hopper 8. One end of both the first dispersing paddle 17 and the second dispersing paddle 18 extends into the interior of the transmission box 3 and is connected to the inner wall of the third gear 15 and the fourth gear 16, respectively.
[0032] In this embodiment, activated carbon raw material is first injected into the feed hopper 8. The first gear 13 is driven to rotate by the reduction motor 9, which in turn drives the third gear 15 via the second gear 14. The third gear 15 then drives the fourth gear 16 to rotate in opposite directions. This causes the third gear 15 and fourth gear 16 to drive the first dispersing paddle 17 and the second dispersing paddle 18, located inside the feed hopper 8, to rotate in opposite directions. This dispersing paddle 17 and the second dispersing paddle 18 effectively disperses the activated carbon raw material, reducing its agglomeration. Then, the rotation of the first gear 13 drives the spiral roller 12 to rotate. When the activated carbon raw material falls into the conveyor body 5 from the feed hopper 8, the spiral roller 12 conveys the activated carbon raw material spirally to the right. The activated carbon raw material is fed into the extrusion head 6. As the amount of activated carbon raw material inside the extrusion head 6 increases, the activated carbon raw material can be extruded. The activated carbon raw material is then extruded and discharged through the holes inside the perforated forming plate 7 and formed into strips. The activated carbon raw material can be automatically extruded and formed. Finally, the electric telescopic rod 22 drives the linkage seat 21 to move back and forth through the connecting frame 23. This causes the linkage seat 21 to drive the rail seat 20 to slide on the outer wall of the limit rail 19. The linkage seat 21 drives the cutter 11 to move back and forth. The cutter 11 can then cut the activated carbon raw material discharged from the perforated forming plate 7. The collection frame can be placed on the top of the base plate 1 below the perforated forming plate 7 to cut the formed activated carbon raw material into small particles and collect them, thus completing the use of the extrusion forming device.
Claims
1. An extrusion molding device for activated carbon processing, characterized by: The utility model provides a kind of material conveying device, including bottom plate (1), the top end of the bottom plate (1) is equipped with pedestal (2), the top end of the pedestal (2) is equipped with transmission box (3) on one side, the top end of the transmission box (3) is equipped with support frame (4) on one side of the pedestal (2), the top end of the support frame (4) is equipped with conveyor body (5), the top end of the conveyor body (5) is equipped with feed hopper (8) on one side, the top end of the pedestal (2) is installed with reduction motor (9) on one side of transmission box (3) away from support frame (4), one end of the reduction motor (9) extends to the inside of transmission box (3) and is equipped with first gear (13), the inside of transmission box (3) is rotatably installed with second gear (14) on one side of first gear (13), the second gear (14) and first gear (13) are engaged with each other, the inside of transmission box (3) is rotatably installed with third gear (15) above second gear (14), the third gear (15) and second gear (14) are engaged with each other, the inside of transmission box (3) is rotatably installed with fourth gear (16) on one side of third gear (15), the fourth gear (16) and third gear (15) are engaged with each other, the inside of feed hopper (8) is rotatably installed with first scattering paddle (17) on one side, the inside of feed hopper (8) is rotatably installed with second scattering paddle (18) on the other side, one end of first scattering paddle (17) and second scattering paddle (18) extends to the inside of transmission box (3) and is connected with the inner wall of third gear (15) and fourth gear (16) respectively.
2. The extrusion molding device for activated carbon processing according to claim 1, characterized in that: The inside of the conveyor body (5) is rotatably installed with spiral roller (12), one end of the spiral roller (12) extends to the inside of transmission box (3) and is connected with one end of first gear (13).
3. The extrusion molding device for activated carbon processing according to claim 1, characterized in that: The end of the conveyor body (5) away from transmission box (3) is bolted with extrusion head (6), the outer wall of the extrusion head (6) away from the conveyor body (5) side is equipped with hollow forming plate (7).
4. The extrusion molding device for activated carbon processing according to claim 1, characterized in that: The top end of the bottom plate (1) on one side of the pedestal (2) is equipped with vertical plate (10), the inner wall of the upper end of the vertical plate (10) is equipped with limiting rail (19).
5. The extrusion molding device for activated carbon processing according to claim 4, characterized in that: The outer wall of the limiting rail (19) is slidably connected with rail seat (20), the outer wall of the rail seat (20) is equipped with linkage seat (21), the outer wall of the lower end of the linkage seat (21) is equipped with cutter (11).
6. The extrusion molding device for activated carbon processing according to claim 5, characterized in that: The inner wall of the vertical plate (10) above the limiting rail (19) is equipped with electric telescopic rod (22) by support, the bottom end of the electric telescopic rod (22) is equipped with connecting frame (23), the outer wall of one side of the connecting frame (23) is connected with the outer wall of linkage seat (21).
Citation Information
Patent Citations
Extrusion forming device for activated carbon processing
CN216443137U