Shunting type iron removal device for conveying raw materials by belt conveyor

The design of the belt conveyor-type iron removal device for raw material diversion solves the quality problems caused by iron impurities in glass production, achieves efficient iron removal, and improves glass production efficiency and product quality.

CN223915606UActive Publication Date: 2026-02-17HEBEI NANBO GLASS CO LTD +1
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Patent Information

Application Number
CN202423187495.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-02-17
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the existing glass production process, the presence of iron leads to glass discoloration, decreased transparency, temperature differences, and erosion of refractory materials. Traditional iron removal methods are inefficient and costly.

Method used

Design a belt conveyor material diversion iron removal device. Through the cooperation of diversion components and magnetic suction components, the raw materials are diverted and loosened, and iron impurities are adsorbed and removed. The reciprocating motion of the diversion iron removal device improves the iron removal efficiency.

Benefits of technology

It effectively removes iron impurities, reduces energy consumption, extends the service life of the melting furnace, reduces uneven glass temperature and glass surface defects, and improves glass quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt conveyor raw material conveying split-flow type iron removal device which comprises a conveying device, the conveying device extends in the first direction, and the conveying device is used for conveying raw materials; the split-flow iron removal device is movably arranged on one side of the conveying device, the split-flow iron removal device comprises a split-flow assembly and an iron removal assembly, the split-flow assembly is used for making contact with the raw materials and conducting split-flow raking on the raw materials, and the iron removal assembly is located above the raw materials and used for adsorbing iron impurities doped in the raw materials; raw materials are conveyed through the conveying device, in the conveying process, the shunting and iron removing device moves back and forth to form relative movement with the raw materials, the raw materials can be raked and shunted back and forth, and iron impurities in the raw materials are adsorbed, so that the iron impurities in the raw materials are removed, and energy consumption in glass production can be reduced; the service life of the melting furnace is prolonged, uneven temperature of each part of molten glass is reduced, and meanwhile, the defects of wave ribs and the like on the surface of a produced and formed glass plate are reduced.
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Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of glass production, in particular to a belt conveyor raw material shunting type iron removal device. BACKGROUND

[0002] In the glass production process, the mixing of iron in raw materials will have various effects on the quality of glass. First, the presence of iron elements will cause the glass to be colored, appearing blue-green or brown-yellow tone, affecting the transparency and appearance of the glass. Second, iron ions will absorb different wavelengths of light, causing the temperature difference between the surface and the deep layer of the glass to expand, affecting the melting and fining process of the glass. In addition, excessive iron will seriously affect the quality of the glass, such as the need for decolorization treatment when producing transparent glass, and the need for strict control of iron content when producing super white glass. Finally, iron-containing glass has a more serious erosion on refractory materials, especially on silica stone refractory materials, and once impurity iron is mixed in, it will cause the erosion of the melting furnace; the traditional way is to set up a magnetite on the conveyor belt, or increase the number of magnetite for iron removal, but this method wastes cost and has low iron removal efficiency;

[0003] Therefore, we propose a belt conveyor raw material shunting type iron removal device. SUMMARY

[0004] In view of the above defects or deficiencies in the prior art, it is desirable to provide a belt conveyor raw material shunting type iron removal device.

[0005] In a first aspect, the present application provides a belt conveyor raw material shunting type iron removal device, comprising:

[0006] A conveying device, the conveying device extends in a first direction, for conveying raw materials;

[0007] A shunting iron removal device, the shunting iron removal device is movably arranged on one side of the conveying device, the shunting iron removal device comprises a shunting component, the shunting component comprises a shunting piece, the shunting piece has a shunting end, the shunting end contacts the raw materials, for shunting and loosening the raw materials; the shunting component contacts the raw materials for shunting the raw materials, the shunting iron removal device further comprises an iron removal component, the iron removal component is located above the raw materials, the iron removal component comprises a magnetic attraction piece, the magnetic attraction piece is used for adsorbing iron impurities in the raw materials after shunting and loosening.

[0008] According to the technical solution provided in the embodiments of this application, the conveying device includes a conveying bracket, which extends along the first direction. A plurality of conveying rollers are provided on the top of the conveying bracket. The plurality of conveying rollers are divided into two groups and symmetrically arranged on the top of the conveying bracket. A preset angle is formed between the axis of the conveying rollers and the second direction. The opening direction of the preset angle is towards the side away from the conveying bracket, and the second direction is perpendicular to the first direction.

[0009] According to the technical solution provided in the embodiments of this application, the conveying device further includes a conveyor belt, the conveyor belt and the conveyor roller are connected in a driving connection, the conveyor roller is used to drive the conveyor belt to move, the conveyor belt has a first connecting section and a second connecting section fixedly connected, and the first connecting section and the second connecting section both form the preset angle with the second direction.

[0010] According to the technical solution provided in the embodiments of this application, the diversion and iron removal device includes a track, which is disposed on one side of the conveying support and extends along the first direction.

[0011] According to the technical solution provided in the embodiments of this application, the diversion and iron removal device further includes a movable part, which is movably disposed on the track and can move along the track. A first mounting bracket is provided on the top of the movable part, one end of which is fixedly connected to the top of the movable part, and the other end extends above the conveyor belt.

[0012] According to the technical solution provided in the embodiments of this application, the first mounting bracket has a first mounting hole through one end above the conveyor belt along the second direction, and the top of the diverter is provided with a first fastening rod, which movably passes through the first mounting hole and is fastened by fasteners.

[0013] According to the technical solution provided in the embodiments of this application, the first mounting bracket is provided with a second mounting hole through one end above the conveyor belt along the second direction. The iron removal assembly includes a second mounting bracket, and a second fastening rod is provided on the top of the second mounting bracket. The second fastening rod movably passes through the second mounting hole and is fastened by fasteners.

[0014] According to the technical solution provided in the embodiments of this application, the magnetic suction element is fixedly mounted on the second mounting bracket.

[0015] In summary, this technical solution specifically discloses a belt conveyor for conveying raw materials and a diversion-type iron removal device, including a conveying device that extends along a first direction and is used to convey raw materials; a diversion-type iron removal device that is movably disposed on one side of the conveying device, the diversion-type iron removal device including a diversion component for contacting the raw materials and diverting and loosening the raw materials, and the diversion-type iron removal device also including an iron removal component located above the raw materials for adsorbing iron impurities mixed in the raw materials;

[0016] The raw materials are conveyed by a conveyor. During the conveying process, the relative movement between the diversion and iron removal device and the raw materials loosens and diverts the raw materials, and adsorbs iron impurities in the raw materials, thereby removing iron impurities. Compared with the traditional method of setting magnets on the conveyor belt, this device uses the back-and-forth movement of the diversion and iron removal device to more effectively clean iron impurities, reduce the intrusion of iron impurities, reduce energy consumption in glass production, increase the service life of the melting furnace, reduce uneven temperature in different parts of the molten glass, and reduce defects such as ripples on the surface of the formed glass sheets. Attached Figure Description

[0017] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0018] Fig. 1 This is a schematic diagram of a belt conveyor material diversion and iron removal device.

[0019] Fig. 2 This is a schematic diagram of the shunt component structure.

[0020] Fig. 3 This is a schematic diagram of the iron removal assembly.

[0021] The following are the labels in the diagram: 1. Diverting component; 2. Iron removal component; 3. Conveying bracket; 4. Conveying roller; 5. Conveying belt; 6. Track; 7. Moving part; 8. First mounting bracket; 9. Diverting component; 10. First fastening rod; 11. Fastener; 12. Second mounting bracket; 13. Second fastening rod; 14. Magnetic suction component. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] Example 1

[0025] Please refer to Figs. 1 to 3 As shown, a belt conveyor for conveying raw materials diversion and iron removal includes a conveying device for conveying raw materials for glass making.

[0026] Specifically, the conveying device extends along the first direction and includes a conveying support 3. The conveying support 3 extends along the first direction and a plurality of conveying rollers 4 are provided on the top of the conveying support 3.

[0027] Furthermore, several conveying rollers 4 are divided into two groups and symmetrically arranged on the top of the conveying support 3. The two groups of conveying rollers 4 are arranged in a one-to-one correspondence, and the conveying rollers 4 and the conveying support 3 are rotatably connected. Thus, the conveying rollers 4 can rotate on the conveying support 3.

[0028] Furthermore, a preset angle is formed between the axis of the conveyor roller 4 and the second direction, with the opening of the preset angle facing away from the conveyor support 3; the first direction is... Fig. 1 The middle arrow indicates the direction, and the second direction is... Fig. 3 The first direction is vertical, and the second direction is perpendicular to the first direction;

[0029] Furthermore, the conveying device also includes a conveyor belt 5, which is located on top of the conveyor roller 4 and is connected to the conveyor roller 4 in a driving manner. The conveyor roller 4 is used to drive the conveyor belt 5 to move.

[0030] Furthermore, the conveyor belt 5 has a first connecting section and a second connecting section that are fixedly connected, and both the first connecting section and the second connecting section form a preset angle with the second direction;

[0031] Thus, by forming a preset angle between the first connecting segment and the second direction, a recess is formed at the connection between the first connecting segment and the second connecting segment, thereby creating a space for placing the raw materials for glass production.

[0032] The conveyor belt 5 has an input end and an output end. The raw material is placed on the conveyor belt 5 from the input end. The conveying device is driven by an external drive mechanism to make the conveyor belt 5 move, and the raw material can be transported to the output end for subsequent production processes.

[0033] It also includes a diversion and iron removal device, used to remove iron impurities mixed in with the raw materials;

[0034] Specifically, the diversion and iron removal device includes a track 6, which is disposed on one side of the conveying support 3 and extends along a first direction;

[0035] Furthermore, the diversion and iron removal device also includes a movable part 7, which is movably mounted on the track 6 and can move along the track 6. A first mounting bracket 8 is provided on the top of the movable part 7. One end of the first mounting bracket 8 is fixedly connected to the top of the movable part 7, and the other end extends above the conveyor belt 5.

[0036] Furthermore, the first mounting bracket 8 has a first mounting hole extending through it in the second direction at one end above the conveyor belt 5. The diversion and iron removal device also includes a diversion component 1, which includes a diversion element 9. The top of the diversion element 9 is provided with a first fastening rod 10 extending in the second direction. The first fastening rod 10 extends through the first mounting hole and is fastened by a fastener 11.

[0037] Furthermore, the diverter 9 may optionally be a triangular structure, having a diverting end facing the input end of the conveyor belt 5, for contacting the raw material conveyed by the conveyor belt 5 and diverting and loosening the raw material;

[0038] It should be noted that the first fastening rod 10 may be a screw rod, the first fastening rod 10 passes through the first mounting hole, and the fastener 11 may be a nut, which is screwed onto the first fastening rod 10. There are two fasteners, located on the upper and lower sides of the first mounting bracket 8 respectively. The first fastening rod 10 can be fastened to the first mounting bracket 8 by the two fasteners 11. By loosening the fasteners 11, the flow divider 9 can be adjusted up and down so that the flow divider 9 contacts or moves away from the raw material, thereby achieving the purpose of diverting and loosening the raw material.

[0039] Furthermore, the first mounting bracket 8 located above the conveyor belt 5 has a second mounting hole extending through it in the second direction. The diversion and iron removal device also includes an iron removal component 2, which includes a second mounting bracket 12. The top of the second mounting bracket 12 is provided with a second fastening rod 13 extending in the second direction. The second fastening rod 13 extends through the second mounting hole and is fastened by a fastener 11.

[0040] It should be noted that the second fastening rod 13 may be a screw rod, the second fastening rod 13 passes through the second mounting hole, and the fastener 11 may be a nut, which is screwed onto the second fastening rod 13. There are two fasteners, located on the upper and lower sides of the first mounting bracket 8 respectively. The second fastening rod 13 can be fastened to the first mounting bracket 8 by the two fasteners 11. By loosening the fasteners 11, the second mounting bracket 12 can be adjusted up and down to move the second mounting bracket 12 closer to or away from the raw material.

[0041] Furthermore, the iron removal assembly 2 also includes a magnetic suction component 14, which is fixedly mounted on the second mounting bracket 12. Optionally, there are four magnetic suction components 14, which are symmetrically arranged in two groups on the second mounting bracket 12, respectively corresponding to the diverted raw materials.

[0042] Optionally, the magnetic element 14 is a strong magnet.

[0043] Working principle: By tightening the fastener 11, the height of the diverter 9 and the second mounting bracket 12 can be adjusted so that the diverter 9 contacts the raw material and the magnetic suction component 14 approaches the raw material. The moving part 7 moves along the track 6, thereby driving the magnetic suction component 14 and the diverter 9 to move. By moving the magnetic suction component 14 and the diverter 9 back and forth, iron impurities mixed in the raw material can be adsorbed at different positions on the conveyor belt 5.

[0044] The conveying device is driven by an external drive mechanism, which drives the conveyor belt 5 to move, thereby conveying the raw materials. The raw materials pass through the diverter 9 and are loosened by the diverter rake, so that the raw materials are spread out. Then, the magnetic suction device 14 is set to adsorb and remove iron impurities from the raw materials that have been loosened by the diverter rake. This can remove iron impurities to the greatest extent, thereby increasing the service life of the melting furnace, reducing uneven temperature in different parts of the glass melt, and avoiding defects such as ripples on the surface of the glass after production.

[0045] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.

Claims

1. A belt conveyor raw material diversion type iron removal device, characterized in that, include: A conveying device, which extends along a first direction, for conveying raw materials; The iron removal device is movably disposed on one side of the conveying device. The iron removal device includes a diversion component (1), which includes a diversion element (9). The diversion element (9) has a diversion end that contacts the raw material and is used to divert and loosen the raw material. The iron removal device also includes an iron removal component (2), which is located above the raw material. The iron removal component (2) includes a magnetic suction element (14), which is used to adsorb iron impurities in the raw material after diversion and loosening.

2. The belt conveyor raw material diversion type iron removal device according to claim 1, characterized in that, The conveying device includes a conveying bracket (3) which extends along the first direction. A plurality of conveying rollers (4) are provided on the top of the conveying bracket (3). The plurality of conveying rollers (4) are divided into two groups and symmetrically arranged on the top of the conveying bracket (3). A preset angle is formed between the axis of the conveying rollers (4) and the second direction. The opening direction of the preset angle is towards the side away from the conveying bracket (3). The second direction is perpendicular to the first direction.

3. The belt conveyor raw material diversion type iron removal device according to claim 2, characterized in that, The conveying device further includes a conveyor belt (5), which is connected to the conveyor roller (4) in a transmission manner. The conveyor roller (4) is used to drive the conveyor belt (5) to move. The conveyor belt (5) has a first connecting section and a second connecting section that are fixedly connected. The first connecting section and the second connecting section both form the preset angle with the second direction.

4. The belt conveyor raw material diversion type iron removal device according to claim 3, characterized in that, The diversion and iron removal device includes a track (6), which is disposed on one side of the conveying support (3) and extends along the first direction.

5. The belt conveyor raw material diversion type iron removal device according to claim 4, characterized in that, The diversion and iron removal device also includes a movable part (7), which is movably disposed on the track (6) and can move along the track (6). A first mounting bracket (8) is provided on the top of the movable part (7), one end of which is fixedly connected to the top of the movable part (7), and the other end extends above the conveyor belt (5).

6. The belt conveyor raw material diversion type iron removal device according to claim 5, characterized in that, The first mounting bracket (8) has a first mounting hole through one end above the conveyor belt (5) along the second direction. The top of the diverter (9) is provided with a first fastening rod (10). The first fastening rod (10) moves through the first mounting hole and is fastened by a fastener (11).

7. The belt conveyor raw material diversion type iron removal device according to claim 5, characterized in that, The first mounting bracket (8) is located above the conveyor belt (5) and has a second mounting hole through it along the second direction. The iron removal assembly (2) includes a second mounting bracket (12). The top of the second mounting bracket (12) is provided with a second fastening rod (13). The second fastening rod (13) passes through the second mounting hole and is fastened by a fastener (11).

8. The belt conveyor raw material diversion type iron removal device according to claim 7, characterized in that, The magnetic suction element (14) is fixedly mounted on the second mounting bracket (12).