Novel electrophoresis tank cleaning device
By designing an automated electrophoresis tank cleaning device, which uses a cleaning motor to drive the cleaning rotating shaft, the inner wall of the electrophoresis tank is automatically cleaned, solving the problem of low efficiency of manual cleaning in the existing technology and reducing cleaning costs.
Patent Information
- Application Number
- CN202520409248.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing electrophoresis tank cleaning devices cannot automatically clean the inner wall of cylindrical electrophoresis tanks, requiring manual operation, which increases cleaning costs and is inefficient.
A novel electrophoresis tank cleaning device has been designed, comprising a cleaning frame, an adjustment mechanism, a cleaning mechanism, and a locking mechanism. The cleaning motor drives the cleaning rotating shaft to achieve automatic rotation of the bottom brush, side brush, and cleaning brush, thereby automatically cleaning the inner wall of the electrophoresis tank.
It enables automatic cleaning of the inner wall of the electrophoresis tank, improves cleaning efficiency, reduces labor costs, and meets the needs of high-efficiency cleaning.
Smart Images

Figure CN223916217U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, specifically a novel electrophoresis tank cleaning device. Background Technology
[0002] Electrophoresis tanks are used for coating metal surfaces. Through electrophoretic deposition, a fine coating film is formed on the metal surface. After each stage of electrophoresis, the tank needs to be cleaned to ensure its cleanliness for the next use. In existing technology, cleaning of electrophoresis tanks is generally done manually. During operation, cleaning personnel need to jump into the tank to rinse and scrub the inner walls. This method is not only labor-intensive but also physically demanding and inefficient.
[0003] For example, the utility model patent with authorization announcement number CN219899510U discloses a magnetic electrophoresis tank cleaning device. This device uses a motor to drive the rotation of the transmission shaft, end face cleaning plate and side cleaning plate to clean the debris on the inner wall of the electrophoresis tank. At the same time, the two cleaners are connected by a hollow connecting rod, a telescopic rod and a flange. It can be directly installed inside the electrophoresis tank to quickly clean the electrophoresis tank and reduce the workload of workers.
[0004] However, in actual use, the device cannot automatically clean the inner wall of the cylindrical electrophoresis tank, requiring manual cleaning, which increases cleaning costs and cannot well meet the usage requirements. Utility Model Content
[0005] The purpose of this invention is to provide a novel electrophoresis tank cleaning device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A novel electrophoresis tank cleaning device includes: a cleaning frame, on which an adjustment mechanism for adjusting the height of the cleaning mechanism is installed; a cleaning mechanism, installed at the lower end of the adjustment mechanism, for cleaning the inner wall of the electrophoresis tank; the cleaning mechanism includes a cleaning frame installed at the lower end of the adjustment mechanism, a cleaning rotating shaft rotatably mounted at the lower end of the cleaning frame, a cleaning seat mounted at the end of the cleaning rotating shaft, brush sleeves mounted on both sides of the cleaning seat via locking mechanisms, side brushes detachably mounted on the sides of the brush sleeves via a connecting component one, and a bottom brush detachably mounted at the bottom of the brush sleeves via a connecting component two; a cleaning motor is also installed on the cleaning frame, and the output end of the cleaning motor is drivenly connected to the shaft end of the cleaning rotating shaft.
[0008] As a preferred embodiment, a cleaning brush is bolted to the lower end of the cleaning seat.
[0009] As a preferred embodiment, the adjustment mechanism includes an adjustment electric cylinder installed on the upper end of the cleaning frame. The telescopic end of the adjustment electric cylinder passes through the cleaning frame and is equipped with an adjustment lifting seat for fixing the cleaning frame. An adjustment guide rod is also slidably inserted on the cleaning frame, and the lower end of the adjustment guide rod is fixedly connected to the upper end of the adjustment lifting seat.
[0010] As a preferred embodiment, the locking mechanism includes connecting columns installed on both sides of the cleaning seat, the brush sleeve slidingly mounted on the connecting columns, the connecting columns having several locking grooves, the brush sleeve having a locking nut seat installed on it, the locking nut seat having a locking handwheel threaded onto it, and the end of the locking handwheel being inserted into the corresponding locking groove.
[0011] As a preferred embodiment, a limiting groove is also provided on the connecting column, and a limiting block is slidably installed in the limiting groove. The limiting block is fixedly connected to the corresponding brush sleeve by bolts.
[0012] As a preferred embodiment, the connecting component includes a connecting slot on the side of the brush sleeve, a connecting plug is installed at the corresponding position of the side brush, the connecting plug is inserted into the corresponding connecting slot, and a connecting bolt is provided between the connecting plug and the brush sleeve.
[0013] As a preferred embodiment, the connecting component two includes a connecting slot two opened at the lower end of the brush sleeve, a connecting plug two installed at the upper end of the bottom brush, the connecting plug two being inserted into the corresponding connecting slot two, and a connecting bolt two being provided between the connecting plug two and the brush sleeve.
[0014] Compared with existing technologies, the advantages of this invention are as follows: By driving the cleaning motor to rotate the cleaning shaft, the cleaning seat rotates, thereby rotating the bottom brush, side brush, and cleaning brush, achieving cleaning of the inner wall of the electrophoresis tank. This eliminates the need for manual cleaning, effectively improving cleaning efficiency and reducing labor costs, thus better meeting user needs. This invention has a reasonable structure and can automatically clean different locations within the cylindrical electrophoresis tank, effectively improving cleaning efficiency, eliminating the need for manual cleaning, reducing cleaning costs, and thus better meeting user needs. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall three-dimensional structure of a novel electrophoresis tank cleaning device;
[0016] Figure 2 A three-dimensional structural diagram of the cleaning mechanism location in a novel electrophoresis tank cleaning device;
[0017] Figure 3A three-dimensional structural diagram of a novel electrophoresis tank cleaning device with the brush sleeves on both sides hidden at the location of the cleaning mechanism.
[0018] Figure 4 A three-dimensional structural diagram of the brush sleeve position of a novel electrophoresis tank cleaning device;
[0019] Figure 5 This is a schematic diagram of the exploded structure at the brush sleeve position of a novel electrophoresis tank cleaning device.
[0020] In the diagram: 1. Cleaning frame; 2. Adjustment mechanism; 21. Adjustment electric cylinder; 22. Adjustment guide rod; 23. Adjustment lifting seat; 3. Cleaning mechanism; 31. Cleaning frame; 32. Cleaning motor; 33. Cleaning rotating shaft; 34. Cleaning seat; 35. Cleaning brush; 4. Locking mechanism; 41. Locking groove; 42. Locking nut seat; 43. Locking handwheel; 5. Brush sleeve; 51. Side brush; 511. Connecting plug one; 512. Connecting slot one; 513. Connecting bolt one; 52. Bottom brush; 521. Connecting plug two; 522. Connecting slot two; 523. Connecting bolt two; 53. Connecting column; 531. Limiting groove; 54. Limiting block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example: Please refer to Figures 1-5 A novel electrophoresis tank cleaning device includes: a cleaning frame 1, on which an adjusting mechanism 2 for adjusting the height of a cleaning mechanism 3 is installed; a cleaning mechanism 3, installed at the lower end of the adjusting mechanism 2, for cleaning the inner wall of the electrophoresis tank; the cleaning mechanism 3 includes a cleaning frame 31 installed at the lower end of the adjusting mechanism 2, a cleaning rotating shaft 33 rotatably installed at the lower end of the cleaning frame 31, a cleaning seat 34 installed at the end of the cleaning rotating shaft 33, brush sleeves 5 installed on both sides of the cleaning seat 34 through a locking mechanism 4, a side brush 51 detachably installed on the side of the brush sleeve 5 through a connecting component 1, a bottom brush 52 detachably installed at the bottom of the brush sleeve 5 through a connecting component 2, and a cleaning motor 32 installed on the cleaning frame 31, the output end of the cleaning motor 32 being drivenly connected to the shaft end of the cleaning rotating shaft 33. In this embodiment, a cleaning brush 35 is installed at the lower end of the cleaning seat 34 by bolts.
[0023] The working principle of this utility model is as follows: In specific use, firstly, cleaning solution is added to the electrophoresis tank. Then, the height of the cleaning mechanism 3 is adjusted by the adjusting mechanism 2. Subsequently, the cleaning motor 32 is started, which drives the cleaning rotating shaft 33 to rotate, thereby realizing the rotation of the cleaning seat 34. This, in turn, enables the bottom brush 52, side brush 51, and cleaning brush 35 to rotate, thus achieving the cleaning of the inner wall of the electrophoresis tank. No manual cleaning is required, which can effectively improve cleaning efficiency and reduce the labor cost of cleaning, thereby better meeting the needs of use.
[0024] As a further embodiment, the adjustment mechanism 2 includes an adjustment electric cylinder 21 installed on the upper end of the cleaning frame 31. The telescopic end of the adjustment electric cylinder 21 passes through the cleaning frame 1 and is equipped with an adjustment lifting seat 23 for fixing the cleaning frame 31. An adjustment guide rod 22 is also slidably inserted on the cleaning frame 1. The lower end of the adjustment guide rod 22 is fixedly connected to the upper end of the adjustment lifting seat 23.
[0025] The working principle of the adjustment mechanism 2 is as follows: during adjustment, the electric cylinder 21 is adjusted to drive the lifting seat 23 to rise and fall, thereby realizing the adjustment of the height of the cleaning mechanism 3, which facilitates cleaning of different positions of the electrophoresis tank.
[0026] As a further embodiment, the locking mechanism 4 includes connecting posts 53 mounted on both sides of the cleaning seat 34. The brush sleeve 5 is slidably fitted onto the connecting posts 53. The connecting posts 53 have several locking grooves 41. A locking nut seat 42 is mounted on the brush sleeve 5. A locking handwheel 43 is threaded onto the locking nut seat 42. The end of the locking handwheel 43 is inserted into the corresponding locking groove 41. In this embodiment, a limiting groove 531 is also provided on the connecting post 53. A limiting block 54 is slidably installed in the limiting groove 531. The limiting block 54 is fixedly connected to the corresponding brush sleeve 5 by bolts. By setting the limiting block 54 in conjunction with the limiting groove 531, the stability of the brush sleeve 5's movement can be improved.
[0027] The working principle of the locking mechanism 4 is as follows: by moving the brush sleeve 5, the bristles of the side brush 51 are brought closer to the inner wall of the electrophoresis tank. After the adjustment is completed, the locking handwheel 43 is rotated so that the end of the locking handwheel 43 is inserted into the corresponding locking groove 41, thus completing the adjustment of the position of the brush sleeve 5, which is convenient for cleaning electrophoresis tanks with different inner diameters.
[0028] As a further embodiment, the first connecting component includes a connecting slot 512 on the side of the brush sleeve 5, a connecting plug 511 installed at the corresponding position of the side brush 51, the connecting plug 511 being inserted into the corresponding connecting slot 512, and a connecting bolt 513 being provided between the connecting plug 511 and the brush sleeve 5. The second connecting component includes a connecting slot 522 at the lower end of the brush sleeve 5, a connecting plug 521 installed at the upper end of the bottom brush 52, the connecting plug 521 being inserted into the corresponding connecting slot 522, and a connecting bolt 523 being provided between the connecting plug 521 and the brush sleeve 5.
[0029] During connection, first insert the second connecting plug 521 into the corresponding second connecting slot 522, and then fix the second connecting plug 521 to the brush sleeve 5 with the second connecting bolt 523 to complete the installation of the bottom brush 52. Then, insert the first connecting plug 511 into the first connecting slot 512, and then fix the first connecting plug 511 to the brush sleeve 5 with the first connecting bolt 513 to complete the installation of the side brush 51. It can be disassembled and replaced when the bottom brush 52 or the side brush 51 is damaged, which can effectively reduce maintenance costs.
[0030] In this utility model, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of the structural relationship between the various components or elements of this utility model and do not specifically refer to any component or element in this utility model. They should not be construed as limiting this utility model.
Claims
1. A novel electrophoresis tank cleaning device characterized by, Include: The cleaning frame (1) is provided with an adjusting mechanism (2) for adjusting the height of the cleaning mechanism (3); The cleaning mechanism (3) is installed at the lower end of the adjusting mechanism (2) and is used for cleaning the inner wall of the electrophoresis tank; The cleaning mechanism (3) includes a cleaning frame (31) installed at the lower end of the adjusting mechanism (2), a cleaning rotating shaft (33) rotatably installed at the lower end of the cleaning frame (31), a cleaning seat (34) installed at the end of the cleaning rotating shaft (33), a brush sleeve (5) installed on both sides of the cleaning seat (34) through a locking mechanism (4), a side brush (51) detachably installed on the side of the brush sleeve (5) through a connecting assembly one, a bottom brush (52) detachably installed on the bottom of the brush sleeve (5) through a connecting assembly two, and a cleaning motor (32) installed on the cleaning frame (31), and the output end of the cleaning motor (32) is drivingly connected with the shaft end of the cleaning rotating shaft (33).
2. A novel electrophoresis tank cleaning device according to claim 1, characterized in that: The cleaning seat (34) is provided with a cleaning brush (35) at the lower end through bolts.
3. A novel electrophoresis tank cleaning device according to claim 2, characterized in that: The adjusting mechanism (2) includes an adjusting electric cylinder (21) installed at the upper end of the cleaning frame (31), the telescopic end of the adjusting electric cylinder (21) penetrates through the cleaning frame (1) and is provided with an adjusting lifting seat (23) for fixing the cleaning frame (31), and the cleaning frame (1) is further provided with an adjusting guide rod (22) slidingly inserted, and the lower end of the adjusting guide rod (22) is fixedly connected with the upper end of the adjusting lifting seat (23).
4. A novel electrophoresis tank cleaning device according to claim 3, characterized in that: The locking mechanism (4) includes connecting columns (53) installed on both sides of the cleaning seat (34), the brush sleeve (5) is slidingly sleeved on the connecting columns (53), a plurality of locking grooves (41) are formed in the connecting columns (53), a locking nut seat (42) is installed on the brush sleeve (5), a locking hand wheel (43) is threadedly screwed on the locking nut seat (42), and the end of the locking hand wheel (43) is inserted into the corresponding locking groove (41).
5. A novel electrophoresis tank cleaning device according to claim 4, characterized in that: The connecting column (53) is further provided with a limiting groove (531), a limiting block (54) is slidingly installed in the limiting groove (531), and the limiting block (54) is fixedly connected with the corresponding brush sleeve (5) through bolts.
6. A novel electrophoresis tank cleaning device according to claim 5, characterized in that: The connecting assembly one includes a connecting slot one (512) formed in the side of the brush sleeve (5), a connecting plug one (511) is installed at the corresponding position of the side brush (51), the connecting plug one (511) is inserted into the corresponding connecting slot one (512), and a connecting bolt one (513) is arranged between the connecting plug one (511) and the brush sleeve (5).
7. A novel electrophoresis tank cleaning device as claimed in claim 6, characterized in that: The connecting assembly two includes a connecting slot two (522) formed at the lower end of the brush sleeve (5), a connecting plug two (521) is installed at the upper end of the bottom brush (52), the connecting plug two (521) is inserted into the corresponding connecting slot two (522), and a connecting bolt two (523) is arranged between the connecting plug two (521) and the brush sleeve (5).
Citation Information
Patent Citations
Cleaning device for magnet electrophoresis tank
CN219899510U