Batching device for color master batch production

By adjusting the position of the auxiliary batching tank through the drive mechanism and gear ring structure, the problem of the fixed auxiliary batching tank blocking the feed inlet of the main batching tank is solved, realizing convenient operation and efficient batching in the production of color masterbatch.

CN223918352UActive Publication Date: 2026-02-17HEFEI BANGNI PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520531473.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-17
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The fixed placement of the auxiliary batching tank obstructs the top inlet of the main batching tank, causing inconvenience in operation and affecting the continuity and efficiency of color masterbatch production.

Method used

The auxiliary material tank is flexibly adjusted by a drive mechanism that drives a gear and gear ring structure. The gear meshing is controlled by a self-locking servo motor to rotate and move the auxiliary material tank away, exposing the top opening of the main material tank for easy addition of materials.

Benefits of technology

It improves the convenience of batching operations and production efficiency, solves the problem of fixed auxiliary batching tanks blocking the feed inlet, and ensures the continuity and accuracy of color masterbatch production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of color master batch production, and discloses a batching device for color master batch production, the batching device comprises a batching mixing tank, a plurality of fixed top plates are fixedly mounted at an opening of the top end of the batching mixing tank, adjusting support plates are rotatably mounted on the upper surfaces of the fixed top plates, and weighing equipment is arranged at the edge of the top end of each adjusting support plate; an auxiliary batching tank is fixedly mounted on the upper surface of the weighing equipment, a supporting shaft at the bottom end of an adjusting supporting plate extends to the position below a fixed top plate to be provided with a first gear, and a double-face gear ring is movably mounted on the outer surface of the first gear; a self-locking servo motor of the driving mechanism drives a second gear to rotate, a double-sided gear ring stably rotates under cooperation of a fixing support and a guide groove, a first gear drives an adjusting support plate to rotate, an auxiliary batching tank is moved away, an opening in the top end of the batching mixing tank is exposed, materials can be conveniently and independently added, and the problem that a fixed distribution tank is blocked is solved; the convenience and the production efficiency of batching operation are improved.
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Description

Technical Field

[0001] This application relates to the field of color masterbatch production, and in particular to a batching device for color masterbatch production. Background Technology

[0002] As the core raw material for plastic coloring, the accuracy of the batching process in the production of color masterbatch directly affects product quality. Therefore, the batching device plays a crucial role in color masterbatch production. Currently, most color masterbatch batching devices are centered around a batching tank. To achieve precise proportions of various materials, multiple auxiliary batching tanks are typically installed at the inlet at the top of the main batching tank. Each auxiliary batching tank is used to weigh different types of materials and transport the corresponding materials to the main batching tank to complete the batching process.

[0003] However, auxiliary batching tanks are often fixedly installed at the inlet of the main batching tank, which obstructs the inlet at the top of the main batching tank. When materials need to be added to the main batching tank separately (such as manual replenishment, adding small doses of special materials, etc.), the fixed auxiliary batching tank obstructs the operating space. Operators cannot directly add materials through the obstructed inlet, and may even need to disassemble part of the batching tank structure. This is not only cumbersome, but also interrupts the normal batching process, reduces production efficiency, and adversely affects the continuity and convenience of masterbatch production.

[0004] Regarding the aforementioned technologies, the inventors believe that the fixed-placement dispensing tank has the defect of obstructing the feed inlet at the top of the main dispensing tank. Therefore, a dispensing device for color masterbatch production is proposed to solve the above problems. Utility Model Content

[0005] To address the problem that fixed-positioned dispensing tanks can obstruct the feed inlet at the top of the main dispensing tank, this application provides a dispensing device for color masterbatch production.

[0006] The batching device for masterbatch production provided in this application adopts the following technical solution:

[0007] A batching device for producing color masterbatch includes a batching mixing tank. Several fixed top plates are fixedly installed at the top opening of the batching mixing tank. An adjusting support plate is rotatably installed on the upper surface of the fixed top plates. A weighing device is provided at the top edge of the adjusting support plate. A secondary batching tank is fixedly installed on the upper surface of the weighing device. A first gear is provided below the fixed top plates by the support shaft at the bottom end of the adjusting support plate. A double-sided gear ring is movably installed on the outer surface of the first gear. A driving mechanism is also provided on the outer surface of the batching mixing tank for adjusting the rotation of the double-sided gear ring.

[0008] Preferably, the driving mechanism includes a fixed support plate, which is fixedly installed on the outer surface of the mixing tank. A self-locking servo motor is installed on the upper surface of the fixed support plate, and a second gear is installed at the output end of the upper surface of the self-locking servo motor.

[0009] Preferably, a fixing bracket is fixedly installed on the outer surface of the mixing tank near the lower part of the double-sided toothed ring. A guide groove is opened in the middle of the bottom end of the double-sided toothed ring. The top of the fixing bracket is located inside the guide groove, and the fixing bracket and the guide groove are interlocked.

[0010] Preferably, at the locking teeth on the outer surface of the plurality of first gears near the inner wall of the double-sided gear ring, the first gear and the locking teeth inside the double-sided gear ring mesh with each other.

[0011] Preferably, the outer surface of the second gear is located near the locking teeth on the outer surface of the double-sided gear ring, and the second gear and the locking teeth on the outer surface of the double-sided gear ring mesh with each other.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] The self-locking servo motor of the drive mechanism drives the second gear to rotate. The double-sided gear ring rotates stably with the cooperation of the fixed bracket and the guide groove. Then, the first gear drives the adjustment plate to rotate, so that the auxiliary batching tank is moved away, exposing the top opening of the batching and mixing tank. This makes it easier to add materials separately, solves the problem of the fixed batching tank blocking the process, and improves the convenience of batching operation and production efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the application embodiment;

[0015] Figure 2 This is a schematic diagram of the double-sided toothed ring in the embodiment of the application;

[0016] Figure 3 This is a schematic diagram of the guide groove structure in the embodiment of the application;

[0017] Explanation of reference numerals in the attached drawings: 1. Mixing tank; 2. Fixed top plate; 3. Adjustable support plate; 4. Weighing equipment; 5. Secondary mixing tank; 6. Gear No. 1; 7. Double-sided gear ring; 8. Fixed support plate; 9. Self-locking servo motor; 10. Gear No. 2; 11. Fixed bracket; 12. Guide groove. Detailed Implementation

[0018] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0019] This application discloses a batching device for color masterbatch production. (Refer to...) Figure 1-3A batching device for color masterbatch production includes a batching mixing tank 1. Several fixed top plates 2 are fixedly installed at the top opening of the batching mixing tank 1. An adjusting support plate 3 is rotatably installed on the upper surface of the fixed top plate 2. A weighing device 4 is provided at the top edge of the adjusting support plate 3. A secondary batching tank 5 is fixedly installed on the upper surface of the weighing device 4. A first gear 6 is provided below the fixed top plate 2 with the bottom support shaft of the adjusting support plate 3. A double-sided toothed ring 7 is movably installed on the outer surface of the first gear 6. The teeth of the first gear 6 and the double-sided toothed ring 7 are meshed with each other at the teeth on the outer surface of the multiple first gears 6 near the inner wall of the double-sided toothed ring 7. A fixed bracket 11 is fixedly installed on the outer surface of the batching mixing tank 1 near the lower part of the double-sided toothed ring 7. A guide groove 12 is opened in the middle of the bottom end of the double-sided toothed ring 7. The top of the fixed bracket 11 is located inside the guide groove 12. The fixed bracket 11 and the guide groove 12 are interlocked. A driving mechanism is also provided on the outer surface of the batching mixing tank 1 for adjusting the rotation of the double-sided toothed ring 7.

[0020] The double-sided toothed ring 7 rotates stably in cooperation with the fixed bracket 11 and the guide groove 12. Its inner wall teeth mesh with the first gear 6, driving the adjusting support plate 3 to rotate, causing the auxiliary batching tank 5 to rotate around the batching mixing tank 1, removing the obstruction to the top opening of the batching mixing tank 1. At this time, materials can be added directly through the top opening of the batching mixing tank 1. After the addition is completed, the self-locking servo motor 9 is started in reverse, and the auxiliary batching tank 5 returns to its original position, continuing to accurately deliver materials to the batching mixing tank 1 through the weighing device 4, realizing the multi-material ratio.

[0021] Reference Figure 1 and Figure 2 The drive mechanism includes a fixed support plate 8, which is fixedly installed on the outer surface of the mixing tank 1. A self-locking servo motor 9 is installed on the upper surface of the fixed support plate 8. A second gear 10 is installed at the output end of the upper surface of the self-locking servo motor 9. The outer surface of the second gear 10 moves close to the locking teeth on the outer surface of the double-sided gear ring 7. The second gear 10 and the locking teeth on the outer surface of the double-sided gear ring 7 mesh with each other.

[0022] By starting the self-locking servo motor 9, its output end drives the second gear 10 to rotate. The second gear 10 meshes with the locking teeth on the outer surface of the double-sided gear ring 7, driving the double-sided gear ring 7 to rotate.

[0023] The implementation principle of the batching device for masterbatch production in this application embodiment is as follows: When the batching device for masterbatch production is working, the self-locking servo motor 9 is started. The input terminal of the self-locking servo motor 9 is electrically connected to the output terminal of the external power supply. Its output terminal drives the second gear 10 to rotate. The second gear 10 meshes with the locking teeth on the outer surface of the double-sided gear ring 7, driving the double-sided gear ring 7 to rotate. The double-sided gear ring 7 rotates stably under the cooperation of the fixed bracket 11 and the guide groove 12. Its inner wall locking teeth mesh with the first gear 6, driving the adjusting support plate 3 to rotate, so that the auxiliary batching tank 5 rotates around the batching mixing tank 1, removing the obstruction to the top opening of the batching mixing tank 1. At this time, materials can be added directly through the top opening of the batching mixing tank 1. After the addition is completed, the self-locking servo motor 9 is started in reverse, the auxiliary batching tank 5 returns to its original position, and continues to accurately deliver materials to the batching mixing tank 1 through the weighing device 4 to achieve multi-material ratio. The device flexibly adjusts the position of the auxiliary material tank 5 through the drive mechanism, which solves the problem of the fixed material tank blocking the feed inlet and improves the convenience and production efficiency of the color masterbatch batching operation.

[0024] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0025] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0027] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A compounding device for color masterbatch production, comprising a compounding mixing tank (1), characterized in that: The fixed top plate (2) is arranged on the top of the ingredient mixing tank (1), the adjusting support plate (3) is arranged on the top surface of the fixed top plate (2), the weighing device (4) is arranged on the top end of the adjusting support plate (3), the vice ingredient tank (5) is arranged on the top surface of the weighing device (4), the bottom end support shaft of the adjusting support plate (3) extends to the fixed top plate (2) below and is provided with a gear (6), the double-sided gear ring (7) is movably arranged on the outer surface of the gear (6), and the driving mechanism is arranged on the outer surface of the ingredient mixing tank (1) and used for adjusting the rotation of the double-sided gear ring (7).

2. The compounding device for color master batch production according to claim 1, characterized in that: The driving mechanism comprises a fixed support plate (8), the fixed support plate (8) is fixedly arranged on the outer surface of the ingredient mixing tank (1), the self-locking servo motor (9) is arranged on the top surface of the fixed support plate (8), and the second gear (10) is arranged on the output end of the top surface of the self-locking servo motor (9).

3. The compounding device for color master batch production according to claim 1, characterized in that: The fixed support (11) is fixedly arranged on the outer surface of the ingredient mixing tank (1) and close to the double-sided gear ring (7), the guide groove (12) is arranged in the middle of the bottom end of the double-sided gear ring (7), the top of the fixed support (11) is arranged in the guide groove (12), and the fixed support (11) and the guide groove (12) are embedded with each other.

4. The compounding device for color master batch production according to claim 1, characterized in that: The outer surface of the gear (6) is close to the inner clamping tooth of the double-sided gear ring (7), and the gear (6) and the double-sided gear ring (7) are meshed with each other.

5. The compounding device for color master batch production according to claim 2, characterized in that: The outer surface of the second gear (10) is movably arranged close to the clamping tooth of the outer surface of the double-sided gear ring (7), and the second gear (10) and the double-sided gear ring (7) are meshed with each other.