Overflow water sterilization module
By setting up flexible hose connectors with different inner diameters in the water flow channel, the expansion force of turbulent water is buffered, solving the problem of quartz glass breaking under low temperature conditions, and achieving effective sterilization and system stability under low temperature conditions.
Patent Information
- Application Number
- CN202520372948.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In low-temperature environments, turbulent water can easily break through quartz glass after freezing and expanding, causing the ultraviolet sterilization device to malfunction.
A water-passing sterilization module is designed. By setting a reduced-diameter structure in the hose connector at the water inlet or outlet, a second and third water-passing channel with different inner diameters are formed. The buffering effect of the hose is used to protect the quartz tube and prevent the expansion of turbulent water from breaking the glass.
In low-temperature environments, the quartz tube is protected from being burst by the expansion of turbulent water, ensuring the sterilization effect while improving the water mixing degree and residence time, thus enhancing the reliability and stability of the system.
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Figure CN223921160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of sterilization technology using water, especially to a flow water sterilization module. BACKGROUND
[0002] Water is an essential element in daily life, especially the clean, sanitary use of water will directly affect the health of the human body, so it is necessary to sterilize and disinfect using water. Ultraviolet sterilization is a common sterilization method without chemical substances, which uses ultraviolet irradiation to destroy the nucleic acid structure of microorganisms and achieve the purpose of sterilization.
[0003] Currently, ultraviolet sterilization is dynamic water sterilization. Ultraviolet devices are arranged in the flow channel of water flow to sterilize flowing water with ultraviolet rays during the water flow process. In order to effectively sterilize the water flow, a turbulent flow design is usually used in the flow channel to slow down the flow rate and increase the water residence time. For example, the patent "Sterilization water module" (CN222312788U) discloses a method of forming local turbulent flow by pipe expansion or contraction.
[0004] However, this structure has potential problems in low temperature environments. When the water temperature is lower than 0℃, the water will freeze and expand in volume. If the pipe has an expansion or contraction design, the expanded turbulent water may burst the quartz glass and other materials, resulting in failure of the product sterilization function and difficulty in passing the freezing test. SUMMARY
[0005] The utility model aims at providing a flow water sterilization module, which solves the problem of the quartz glass being easily burst by the frozen and expanded turbulent water in a low temperature environment.
[0006] In order to solve the above technical problems, the utility model provides a flow water sterilization module, which comprises a shell, a quartz tube, a reflection tube and a sterilization assembly arranged in the shell. The quartz tube is sleeved in the reflection tube, and the reflection tube is arranged in the shell. The quartz tube is provided with a first water passage.
[0007] The sterilization assembly comprises a sterilization lamp, and the reflection tube is provided with an opening for the sterilization lamp to transmit light. The light emitted by the sterilization lamp is transmitted through the quartz tube and enters the first water passage. The light emitted by the sterilization lamp is transmitted through the quartz tube and directed to the reflection tube, and the reflection tube is used for reflecting the light and emitting it into the first water passage.
[0008] The shell is provided with a water inlet end and a water outlet end connected with the first water passage, at least one end of the water inlet end and the water outlet end is connected with a hose, the hose comprises a hose joint, a second water passage is arranged in the hose joint, and a third water passage is arranged in the hose.
[0009] The second water passage connects the first water passage and the third water passage, the inner diameter of the second water passage is adapted to the inner diameter of the first water passage; the inner diameter of the second water passage is larger than that of the third water passage, and the connecting end of the second water passage and the third water passage is provided with a reduced diameter, so that the water flow forms a turbulent flow in the second water passage.
[0010] In a preferred embodiment, the end of the hose joint is provided with a protrusion, and a sealing member is sleeved on the hose joint;
[0011] The end of the hose joint is arranged in the water inlet end or the water outlet end, the sealing member presses the protrusion and forms a detachable connection with the water inlet end or the water outlet end;
[0012] The sealing member presses the protrusion, so that the hose joint is fixed in the water inlet end or the water outlet end.
[0013] In a preferred embodiment, the end of the hose joint is provided with an interface, the end of the quartz tube is inserted into the interface, and the first water passage communicates with the second water passage.
[0014] In a preferred embodiment, the germicidal lamp adopts a UVC LED, and the light emitted by the UVC LED can penetrate the quartz tube.
[0015] In a preferred embodiment, the reflective tube is made of PTFE reflective material; or the inner wall of the reflective tube is coated with a reflective film made of PTFE reflective material.
[0016] In a preferred embodiment, the shell is provided with a groove, and the groove is provided with a through hole corresponding to the position of the opening; the germicidal assembly is installed in the groove, and the germicidal lamp is arranged in the through hole.
[0017] In a preferred embodiment, the germicidal assembly further comprises a light source board, and the light source board adopts an aluminum substrate.
[0018] In a preferred embodiment, the light source board comprises a power supply, and the power supply is built-in on the light source board; or the power supply is external and connected to the light source board through a circuit.
[0019] In a preferred embodiment, the water inlet end is provided with an end cover, and the water outlet end is provided with the hose joint; the end cover is detachably connected to the water inlet end;
[0020] A sealing gasket is arranged between the end cover and the water inlet end; the sealing gasket is connected to the quartz tube, and the inner hole diameter of the sealing gasket is smaller than the inner diameter of the first water passage.
[0021] In a preferred embodiment, the end cover is a straight-through end cover or an L-shaped end cover, and the joint of the end cover is a quick connector or a bell connector.
[0022] Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:
[0023] By setting the hose at the water inlet end or the water outlet end, and setting the hose joint in a reduced diameter, two second water passages and third water passages with different inner diameters are arranged in the hose, the inner diameter of the second water passage is matched with the inner diameter of the first water passage in the quartz tube, water flows from the first water passage into the second water passage, and then flows from the second water passage to the third water passage, due to the reduced diameter of the second water passage and the third water passage, the dynamic of the water flow changes, and a turbulent flow is formed in the second water passage, when in a low-temperature environment, the second water passage is expanded by the ice expansion of the turbulent flow, the second water passage forms a buffering effect, so that the water flowing back to the quartz tube after the turbulent flow will not break the glass, thereby protecting the quartz tube. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is an overall explosion schematic view of the flowing water sterilization module in the preferred embodiment of the utility model;
[0025] Figure 2 It is an explosion schematic view of the sterilization module in the shell in the preferred embodiment of the utility model;
[0026] Figure 3 It is a connection schematic view of the shell and the hose joint in the preferred embodiment of the utility model;
[0027] Figure 4 It is an internal sectional view of the flowing water sterilization module in the preferred embodiment of the utility model;
[0028] Figure 5 It is an overall view of the flowing water sterilization module in the preferred embodiment of the utility model.
[0029] Mark 1, shell; 11, water inlet end; 12, water outlet end; 13, groove; 14, through hole; 2, quartz tube; 21, first water passage; 3, reflecting tube; 31, opening; 4, sterilization assembly; 41, sterilization lamp; 42, light source plate; 5, hose; 51, hose joint; 52, second water passage; 53, third water passage; 54, convex edge; 55, interface; 6, sealing element; 7, end cover; 8, sealing gasket; 81, inner hole. DETAILED DESCRIPTION
[0030] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present application shall fall within the scope of the present application.
[0031] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be wall-mounted connection, can be detachable connection, or integral connection, can be mechanical connection, can be electrical connection, can be directly connected, can be indirectly connected through an intermediate medium, can be internal communication of two elements, and those of ordinary skill in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.
[0033] Reference Figures 1-5 The present embodiment provides a kind of overcurrent water sterilization module, including shell 1 and the quartz tube 2, reflector tube 3 and sterilization assembly 4 being arranged in shell 1;The quartz tube 2 is sleeved in the reflector tube 3, and the reflector tube 3 is arranged in the shell 1;The quartz tube 2 is provided with first water channel 21;The sterilization assembly 4 includes germicidal lamp 41, and the reflector tube 3 is provided with the opening 31 (such as Figure 2 ) for the light transmission of the germicidal lamp 41;The light emitted by the germicidal lamp 41 is injected into the first water channel 21 through the quartz tube 2;The light emitted by the germicidal lamp 41 is injected into the first water channel 21 by being reflected by the reflector tube 3;The shell 1 is provided with water inlet end 11 and water outlet end 12, which are communicated with the first water channel 21, and at least one end of the water inlet end 11 and the water outlet end 12 is connected with hose 5, the hose 5 includes hose joint 51, the second water channel 52 is arranged in the hose joint 51, and the third water channel 53 is arranged in the hose 5;(such as Figure 5The second water passage 52 connects the first water passage 21 and the third water passage 53, the inner diameter of the second water passage 52 is adapted to the inner diameter of the first water passage 21; the inner diameter of the second water passage 52 is larger than the third water passage 53, the connecting end of the second water passage 52 and the third water passage 53 is set to be reduced in diameter, so that the water flow forms turbulent flow in the second water passage 52.
[0034] In the embodiment, a hose joint 51 is preferably connected at the water outlet end 12, an end cover 7 is arranged at the water inlet end 11, the end cover 7 is detachably connected with the water inlet end 11; a sealing gasket 8 (as shown in Figure 1 ) is arranged between the end cover 7 and the water inlet end 11; the sealing gasket 8 is connected with the quartz tube 2, and the inner hole 81 of the sealing gasket 8 has a smaller diameter than the inner diameter of the first water passage 21.
[0035] Local turbulent flow is formed by using the way of expanding diameter (widening the pipe) or reducing diameter (narrowing the pipe) at both ends of the quartz tube 2. When the water flow at the water inlet end 11 enters the first water passage 21 through the sealing gasket 8 by the end cover 7, the water flow speed decreases when the water flow enters the wide passage from the narrow passage, which forms local vortex and turbulent flow to increase the mixing degree of the water flow and improve the sterilization effect; when the water flow at the water outlet end 12 enters the third water passage 53 through the second water passage 52 from the first water passage, the water flow speed sharply increases when the water flow enters the narrow passage from the wide passage, which increases the kinetic energy of the water flow and further breaks the laminar flow state of the water flow to form turbulent flow. The formation of turbulent flow can increase the mixing degree of the water flow, while slowing down the water flow speed, prolonging the residence time of the water in the sterilization area, thereby improving the sterilization effect.
[0036] By setting the hose joint 51 at the water outlet end 12, and arranging two second water passages 52 and third water passages 53 with different inner diameters in the hose 5, the water flow flows from the second water passage 52 to the third water passage 53, due to the reduced diameter of the second water passage 52 and the third water passage 53, the dynamic of the water flow changes, and turbulent flow is formed in the second water passage 52. In a low-temperature environment, the ice formed by the expansion of the turbulent water will expand the hose 5 at the second water passage 52, the second water passage 52 forms a buffer effect, so that the water after turbulent flow will not break the glass when flowing back into the quartz tube 2, which plays a protective role for the quartz tube 2.
[0037] The second water passing channel 52 in the hose joint 51 is used as a buffer space to buffer the impact of turbulent water, especially the impact of ice water after freezing at low temperature, when the water flow rate increases sharply, to avoid the impact force damaging the structure of the quartz tube 2, and to ensure that the sterilization module can normally sterilize. By arranging the reduced-diameter water passing pipeline in the hose 5, the softness of the hose 5 is used to buffer the impact of turbulent water, and the turbulent design is used to slow down the flow rate, so that the water can flow back to the first water passing channel 21 from the second water passing channel 52, to increase the residence time of the water and ensure the sterilization effect and the reliability of the module.
[0038] In the embodiment, the end cover 7 is a straight-through end cover 7 or an L-shaped end cover 7, and the joint of the end cover 7 adopts a quick plug joint or a pagoda joint. The access structure of the shell is diversified, selective, and universal.
[0039] In the embodiment, the connection structure of the hose joint 51 and the shell 1 is as shown in Figure 3 The end of the hose joint 51 is provided with a convex edge 54, and a sealing element 6 is sleeved on the hose joint 51. The end of the hose joint 51 is arranged in the water inlet end 11 or the water outlet end 12, the sealing element 6 presses the convex edge 54 and forms a detachable connection with the water inlet end 11 or the water outlet end 12. The sealing element 6 presses the convex edge 54, so that the hose joint 51 is fixed in the water inlet end 11 or the water outlet end 12.
[0040] Through the design of the convex edge 54 and the sealing element 6, the connection between the hose joint 51 and the shell 1 is ensured to be tight, water leakage is effectively prevented, and the sealing performance and reliability of the system are improved. The detachable connection makes the installation and maintenance of the hose joint 51 more convenient and fast, and reduces the maintenance cost and time.
[0041] The end of the hose joint 51 is provided with an interface 55, and the end of the quartz tube 2 is inserted into the interface 55. The first water passing channel 21 and the second water passing channel 52 are in communication. The interface 55 of the hose joint 51 and the quartz tube 2 is designed to ensure the continuity of the water flow channel and enhance the stability of the overall structure to prevent the parts from loosening due to water impact.
[0042] The sterilization lamp 41 adopts a UVC LED. The UVC LED has high luminous efficiency and low energy consumption, and has a long service life, reduces the replacement frequency, and reduces the maintenance cost and inconvenience in use.
[0043] The light emitted by the UVC LED can pass through the quartz tube 2. The UVC LED emits ultraviolet light with a wavelength in the range of 260-280 nm, which can efficiently destroy the DNA or RNA of microorganisms, achieving rapid and efficient sterilization effect. The quartz tube 2 is a light-transmitting tube with a light transmittance of 90% for 275 nm ultraviolet light.
[0044] The reflective tube 3 is made of PTFE reflective material; or the inner wall of the reflective tube 3 is coated with a reflective film made of PTFE reflective material. PTFE material has excellent reflective performance, with a ultraviolet reflectivity of up to 93%, which can efficiently reflect UVC light, ensuring that more ultraviolet light enters the water flow channel and improving the sterilization efficiency.
[0045] The shell 1 is provided with a groove 13, and the groove 13 is provided with a through hole 14 corresponding to the position of the opening 31 (as shown in Figure 4 ); the sterilization assembly 4 is installed in the groove 13, and the sterilization lamp 41 is placed in the through hole 14. The groove 13 provides protection for the sterilization assembly 4, preventing external impact and vibration from affecting the sterilization lamp 41, and improving the stability of the system.
[0046] The sterilization assembly 4 further comprises a light source board 42 made of aluminum substrate. The aluminum substrate has good heat conduction performance, which can quickly conduct the heat generated by the UVC LED away, ensuring the stability and service life of the light source. The light source board 42 made of aluminum substrate increases the heat dissipation efficiency, and the lower temperature can improve the light-emitting efficiency of the UVC LED and prolong the service life.
[0047] The light source board 42 comprises a power supply, which is built-in on the light source board 42; or the power supply is external and connected to the light source board 42 through a line. Different power supply modes can be selected according to different application scenarios, increasing the flexibility and compatibility of the system.
[0048] The working mode of the flow water sterilization module provided in the embodiment is as shown in Figure 4 , and the light-emitting angle of the sterilization lamp 41 (UVC LED) is set to 120°. The water flow enters the water inlet end 11 from the end cover 7, passes through the first water passage 21 of the quartz tube 2, and is sterilized in the first water passage 21, and then flows out from the water outlet end 12 through the hose joint 51. The UVC LED emits light into the quartz tube 2, which reaches the reflective tube 3, and the E-PTFE reflects the light multiple times and slowly, thereby sterilizing the flowing water.
[0049] The above merely describes a preferred embodiment of the present application, and the design concept of the present application is not limited thereto, and any skilled person in the art, within the technical scope disclosed by the present application, can make non-essential changes to the present application using the concept, and such changes shall be deemed to fall within the protection scope of the present application.
Claims
1. A sterilization module for flowing water, characterized in that: The sterilization device comprises a shell, a quartz tube, a reflecting tube and a sterilization assembly arranged in the shell; the quartz tube is sleeved in the reflecting tube, and the reflecting tube is arranged in the shell; the quartz tube is provided with a first water passage; The sterilization assembly comprises a sterilization lamp, and the reflecting tube is provided with an opening for the sterilization lamp to transmit light; the light emitted by the sterilization lamp transmits through the quartz tube and enters the first water passage; The light emitted by the sterilization lamp transmits through the quartz tube and is directed to the reflecting tube, and the reflecting tube is used for reflecting the light and emitting the light into the first water passage; The shell is provided with a water inlet end and a water outlet end in communication with the first water passage, at least one end of the water inlet end and the water outlet end is connected with a hose, the hose comprises a hose joint, the hose joint is provided with a second water passage, and the hose is provided with a third water passage; The second water passage connects the first water passage and the third water passage, and the inner diameter of the second water passage is adapted to the inner diameter of the first water passage; The inner diameter of the second water passage is greater than that of the third water passage, and the connecting end of the second water passage and the third water passage is provided with a reduced diameter, so that the water flow forms a turbulent flow in the second water passage.
2. The sterilization module of claim 1, wherein: The end of the hose joint is provided with a convex edge, and the hose joint is sleeved with a sealing element; The end of the hose joint is arranged in the water inlet end or the water outlet end, the sealing element presses the convex edge and forms a detachable connection with the water inlet end or the water outlet end; The sealing element presses the convex edge, so that the hose joint is fixed in the water inlet end or the water outlet end.
3. The sterilization module of claim 2, wherein: The end of the hose joint is provided with an interface, the end of the quartz tube is inserted into the interface, and the first water passage is in communication with the second water passage.
4. The sterilization module of claim 1, wherein: The sterilization lamp adopts UVC LED, and the light emitted by the UVC LED can transmit through the quartz tube.
5. The sterilization module of claim 4, wherein: The reflecting tube is made of PTFE reflecting material; or the inner wall of the reflecting tube is coated with a reflecting film made of PTFE reflecting material.
6. The sterilization module of claim 1, wherein: The shell is provided with a groove, the groove is provided with a through hole corresponding to the position of the opening; the sterilization assembly is installed in the groove, and the sterilization lamp is arranged in the through hole.
7. The sterilization module of claim 6, wherein: The sterilization assembly further comprises a light source plate, and the light source plate adopts an aluminum substrate.
8. The sterilization module of claim 7, wherein: The light source plate comprises a power supply, and the power supply is built-in on the light source plate; or the power supply is external and connected with the light source plate through a circuit.
9. The sterilization module of any one of claims 1-8, wherein: The water inlet end is provided with an end cover, and the water outlet end is provided with the hose joint; the end cover is detachably connected with the water inlet end; A sealing gasket is arranged between the end cover and the water inlet end; the sealing gasket is connected with the quartz tube, and the inner hole diameter of the sealing gasket is smaller than the inner diameter of the first water passage.
10. The sterilization module of claim 9, wherein: The end cover is a straight-through end cover or an L-shaped end cover, and the joint of the end cover adopts a quick plug joint or a pagoda joint.
Citation Information
Patent Citations
Sterilization water module
CN222312788U