Rapid mixing device for recycled asphalt material

By designing a rapid mixing device for recycled asphalt materials, and utilizing a combination of feeding rollers No. 1 and No. 2, along with the adjustment of adjusting blocks and positioning screws, the problem of controlling the ratio of new and old asphalt was solved, and the mixing effect was improved.

CN223921929UActive Publication Date: 2026-02-17山东通力路桥工程有限公司
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Patent Information

Application Number
CN202520810784.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-02-17
Estimated Expiration
2035-04-27

AI Technical Summary

Technical Problem

In the process of mixing recycled asphalt, it is difficult to accurately control the ratio of new and old asphalt, resulting in poor mixing effect.

Method used

A rapid mixing device for recycled asphalt material was designed. By using a combination of feeding roller No. 1 and feeding roller No. 2, along with the adjustment of adjusting blocks and positioning screws, quantitative conveying and automatic proportioning of new and old asphalt can be achieved.

Benefits of technology

This achieves a near-ideal mix ratio between new and old asphalt added to the mixing unit each time, improving the mixing effect of recycled asphalt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rapid mixing device for a recycled asphalt material, and relates to the technical field of recycled asphalt production. A guide hopper is welded to the top of the stirrer shell, a feeding shell is welded to the top of the guide hopper, and two storage boxes are welded to the top of the feeding shell; a stirring rod is rotationally mounted on the inner side of each of the two storage boxes; a first feeding roller is rotationally installed in a cavity in the right side of the feeding shell, and a second feeding roller is rotationally installed in a cavity in the left side of the feeding shell. An adjusting block is installed on the second feeding roller in a sliding mode, and a positioning screw is further screwed to the left side of the second feeding roller through threads. A stepping motor is installed on the right side of the top of the stirrer shell through a support, and the left end of a main shaft of the stepping motor is fixedly connected with the right end of the first feeding roller. According to the device, new asphalt and old asphalt which are added into the mixing device each time can be close to the required proportioning requirement, and the mixing effect of regenerated asphalt is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of recycled asphalt production, especially to a rapid mixing device for recycled asphalt material. BACKGROUND

[0002] The old asphalt pavement needs to be removed and repaved when the damage is too large, in order to reduce the waste of old asphalt, the new and old asphalt is mixed to realize asphalt recycling.

[0003] Currently, the mixing and stirring of recycled asphalt usually needs to adjust the ratio of new and old asphalt according to the demand. The overall ratio of new and old asphalt is usually measured in advance. In order to ensure the mixing effect, the asphalt is added several times during the mixing of new and old asphalt. However, the amount of asphalt added each time is not easy to control, which affects the ratio of new and old asphalt in the mixing device and further affects the mixing effect. SUMMARY

[0004] The utility model provides a rapid mixing device for recycled asphalt material, which can make the ratio of new and old asphalt added to the mixing device each time close to the required ratio requirement, and improve the mixing effect of recycled asphalt.

[0005] The utility model discloses a rapid mixing device for recycled asphalt material, which comprises a mixer shell.

[0006] The mixer shell top is welded with a guide chute, the guide chute top is welded with a feeding shell, and the feeding shell top is welded with two storage boxes. The two storage boxes are rotatably installed with a stirring rod inside. A first feeding roller is rotatably installed in the cavity on the right side of the feeding shell, and a second feeding roller is rotatably installed in the cavity on the left side of the feeding shell. The first feeding roller and the second feeding roller are fixedly connected through a round shaft. An adjusting block is slidably installed on the second feeding roller, and a positioning screw is threadedly connected to the left side of the second feeding roller.

[0007] The left side of the feeding shell is of an open structure, and one end of the positioning screw is tightly attached to the bottom outer wall of the adjusting block after being tightened.

[0008] The inside of the feeding shell is provided with two cylindrical cavities of equal size, and the first feeding roller and the second feeding roller are respectively installed in the two cylindrical cavities and tightly attached to the inner walls of the cylindrical cavities.

[0009] The bottom surface of the material guiding hopper is a symmetrical inclined surface with the middle part being lower and the two side parts being higher, and a rectangular opening is arranged at the middle part of the bottom of the material guiding hopper and communicates with the inner side of the mixer shell.

[0010] The outer side of the first feeding roller and the outer side of the second feeding roller are both provided with a long strip-shaped opening groove, and the adjusting block can slide in the long strip-shaped opening groove of the outer side of the second feeding roller and tightly abut against the inner wall of the long strip-shaped opening groove of the outer side of the second feeding roller.

[0011] The top end of the positioning screw is wrapped with a layer of rubber, and the outer wall of the adjusting block is provided with scale lines corresponding to the capacity of the long strip-shaped opening groove of the outer side of the second feeding roller.

[0012] The top part and the bottom part of the two cylindrical cavities in the inner side of the feeding shell are both provided with a rectangular opening, and the size of the rectangular opening corresponds to the size of the opening part of the long strip-shaped opening groove of the outer side of the first feeding roller and the long strip-shaped opening groove of the outer side of the second feeding roller.

[0013] The utility model provides a kind of quick mixing device of recycled asphalt material, with following beneficial effects:

[0014] The material storage box in the utility model can hold new and old asphalt respectively, and the new and old asphalt in the material storage box can be quantitatively delivered downward by slowly rotating the first feeding roller and the second feeding roller when mixing the new and old asphalt, and the delivery amount of the second feeding roller can be adjusted, so that the new and old asphalt added into the mixing device each time can meet the required mixing ratio, improving the mixing effect of recycled asphalt. BRIEF DESCRIPTION OF DRAWINGS

[0015] To more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings of the embodiments will be simply introduced below.

[0016] The drawings described below only relate to some embodiments of the utility model, and are not limited to the utility model.

[0017] In the drawings:

[0018] Figure 1 A front left shaft side schematic view of the overall structure of the present application is shown;

[0019] Figure 2 A front right shaft side schematic view of the overall structure of the present application is shown;

[0020] Figure 3 A main shaft side schematic view of the present application after being cut is shown;

[0021] Figure 4 An upside shaft side schematic view of the present application after being cut and the first feeding roller and the second feeding roller are rotated is shown;

[0022] Figure 5 Figure shows the schematic diagram of the top view of the feeding shell and the storage box in the application after being partially cut;

[0023] Figure 6 Figure shows the structure schematic diagram of the first feeding roller and the second feeding roller in the application;

[0024] List of reference signs

[0025] 1, mixer shell; 2, guide hopper; 3, feeding shell; 4, storage box; 5, stirring rod; 6, first feeding roller; 7, second feeding roller; 8, adjusting block; 9, positioning screw; 10, stepping motor. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] Embodiment one: please refer to Figures 1 to 6 :

[0028] The present application provides a kind of quick mixing device of reclaimed asphalt material, it include: mixer shell 1;

[0029] The top of the mixer shell 1 is welded with a guide hopper 2, the top of the guide hopper 2 is welded with a feeding shell 3, the top of the feeding shell 3 is welded with two storage boxes 4, the mixer shell 1 is used for supporting the upper structure of the device, the storage box 4 is used for containing the new and old asphalt which needs to be mixed, the feeding shell 3 is used for rotatingly supporting the first feeding roller 6 and the second feeding roller 7, and the guide hopper 2 is used for guiding the new and old asphalt into the mixer shell 1; the inside of each storage box 4 is rotatably provided with a stirring rod 5, the stirring rod 5 can stir the asphalt in the storage box 4 to prevent the asphalt from being accumulated and unable to fall; the cavity on the right side of the feeding shell 3 is rotatably provided with the first feeding roller 6, the cavity on the left side of the feeding shell 3 is rotatably provided with the second feeding roller 7, and the first feeding roller 6 and the second feeding roller 7 are fixedly connected through a round shaft, when the first feeding roller 6 and the second feeding roller 7 rotate, the new and old asphalt in the storage box 4 can be conveyed downward into the guide hopper 2 through the long slot on the outside of the first feeding roller 6 and the second feeding roller 7; the second feeding roller 7 is slidably provided with an adjusting block 8, and the left side of the second feeding roller 7 is further screwed with a positioning screw 9, after the adjusting block 8 is pushed leftward or rightward, the capacity of the long slot on the outside of the second feeding roller 7 can be adjusted, after the adjustment is completed, the positioning screw 9 is tightened again so that the top end of the positioning screw 9 is tightly attached to the outer wall of the adjusting block 8, at this time, the rubber wrapped around the top end of the positioning screw 9 will be in contact with the adjusting block 8, thereby limiting the leftward and rightward movement of the adjusting block 8; the top right side of the mixer shell 1 is provided with a stepping motor 10 through a support, the left end of the main shaft of the stepping motor 10 is fixedly connected to the right end of the first feeding roller 6, and the main shaft of the stepping motor 10 is further drivingly connected to the right end of the stirring rod 5 through a transmission belt, when the stepping motor 10 rotates, the first feeding roller 6, the second feeding roller 7 and the stirring rod 5 will rotate synchronously.

[0030] In the embodiment, as shown in Figure 1 , Figure 3 and Figure 4 , the left side of the feeding shell 3 is an open structure, after the positioning screw 9 is tightened, one end of the positioning screw 9 will be tightly attached to the bottom outer wall of the adjusting block 8, the opening on the left side of the feeding shell 3 facilitates the second feeding roller 7 to drive the adjusting block 8 to rotate synchronously, avoiding conflicts, and after the positioning screw 9 is tightened, the leftward and rightward movement of the adjusting block 8 can be limited.

[0031] In the embodiment, as shown in Figures 1-5 , two cylindrical cavities with equal sizes are arranged on the inside of the feeding shell 3, the first feeding roller 6 and the second feeding roller 7 are respectively arranged in the two cylindrical cavities and tightly attached to the inner wall of the cylindrical cavities, so that the first feeding roller 6 and the second feeding roller 7 can stably rotate on the inside of the feeding shell 3.

[0032] In the embodiment, as shown in Figure 3 and Figure 4As shown, the bottom surface of the guide hopper 2 is a symmetrical inclined surface with the middle lower and the two sides higher, and a rectangular opening is arranged at the middle position of the bottom of the guide hopper 2, which is in communication with the inner side of the mixer shell 1. When the first feeding roller 6 and the second feeding roller 7 rotate, the new and old asphalt in the long slot opening on the outer side of the first feeding roller 6 and the second feeding roller 7 will fall into the guide hopper 2 through the rectangular opening at the bottom of the cylindrical cavity in the inner side of the feeding shell 3, and then slide towards the middle position along the two inclined surfaces on the left and right sides of the bottom of the guide hopper 2, and finally fall into the mixer shell 1 for mixing through the rectangular opening at the middle position of the bottom of the guide hopper 2.

[0033] In this embodiment, as shown in Figure 3 , Figure 4 and Figure 6 , a long slot opening is arranged on the outer side of the first feeding roller 6 and the second feeding roller 7, and the adjusting block 8 can slide in the long slot opening on the outer side of the second feeding roller 7 and tightly abut the inner wall of the long slot opening on the outer side of the second feeding roller 7. When the first feeding roller 6 and the second feeding roller 7 rotate, the new and old asphalt in the storage box 4 can be conveyed downward into the guide hopper 2 through the long slot opening on the outer side of the first feeding roller 6 and the second feeding roller 7, and after the adjusting block 8 is pushed left and right, the capacity of the long slot opening on the outer side of the second feeding roller 7 can be adjusted, so that the new and old asphalt can be automatically proportioned during the feeding process.

[0034] In this embodiment, as shown in Figures 3-5 , a rectangular opening is arranged at the top and bottom of the two cylindrical cavities in the inner side of the feeding shell 3, and the size of the rectangular opening corresponds to the size of the opening part of the long slot opening on the outer side of the first feeding roller 6 and the second feeding roller 7. When the long slot opening on the outer side of the first feeding roller 6 and the second feeding roller 7 rotates to the top, the new and old asphalt in the inner side of the storage box 4 will fall into the long slot opening on the outer side of the first feeding roller 6 and the second feeding roller 7 through the rectangular opening at the top of the cylindrical cavity in the inner side of the feeding shell 3, and when the long slot opening on the outer side of the first feeding roller 6 and the second feeding roller 7 rotates to the bottom, the new and old asphalt in the long slot opening will fall into the guide hopper 2 through the rectangular opening at the bottom of the cylindrical cavity in the inner side of the feeding shell 3.

[0035] In this embodiment, as shown in Figures 1-6As shown, the top end of the positioning screw 9 is wrapped with a layer of rubber, and the outer wall of the adjusting block 8 is provided with scale lines corresponding to the capacity of the long strip-shaped open slot outside the second feeding roller 7. When it is necessary to adjust the position of the adjusting block 8, the positioning screw 9 is first loosened, and then the adjusting block 8 can be pushed left and right in the long strip-shaped open slot outside the second feeding roller 7. In this process, the capacity of the long strip-shaped open slot outside the second feeding roller 7 can be adjusted, and the capacity can be determined through the scale lines on the outer wall of the adjusting block 8. After the adjustment is completed, the positioning screw 9 is tightened again so that the top end is in close contact with the outer wall of the adjusting block 8. At this time, the rubber wrapped around the top end of the positioning screw 9 will be in contact with the adjusting block 8, thereby limiting the left and right movement of the adjusting block 8.

[0036] The working principle of the embodiment is as follows: when it is necessary to use the device to mix reclaimed asphalt materials, the old asphalt can be placed in the left storage box 4, and the new asphalt can be placed in the right storage box 4. Then, the position of the adjusting block 8 can be adjusted according to the required proportion of new and old asphalt for mixing. When adjusting, the positioning screw 9 is first loosened, and then the adjusting block 8 can be pushed left and right in the long strip-shaped open slot outside the second feeding roller 7. In this process, the capacity of the long strip-shaped open slot outside the second feeding roller 7 can be adjusted, and the capacity can be determined through the scale lines on the outer wall of the adjusting block 8. After the adjustment is completed, the positioning screw 9 is tightened again so that the top end is in close contact with the outer wall of the adjusting block 8. At this time, the rubber wrapped around the top end of the positioning screw 9 will be in contact with the adjusting block 8, thereby limiting the left and right movement of the adjusting block 8. In this way, the new and old asphalt can be automatically proportioned during the feeding process. After the adjustment is completed, the step motor 10 can be controlled to rotate slowly and uniformly. When the step motor 10 rotates, it will drive the first feeding roller 6, the second feeding roller 7, and the stirring rod 5 to rotate synchronously. When the long strip-shaped open slots outside the first feeding roller 6 and the second feeding roller 7 rotate to the top, the new and old asphalt inside the storage box 4 will fall into the long strip-shaped open slots outside the first feeding roller 6 and the second feeding roller 7 through the rectangular opening at the top of the cylindrical cavity inside the feeding shell 3. Moreover, the rotation of the stirring rod 5 can stir the asphalt in the storage box 4, preventing the asphalt from accumulating and failing to fall. When the long strip-shaped open slots outside the first feeding roller 6 and the second feeding roller 7 rotate to the bottom, the new and old asphalt in the long strip-shaped open slots will fall into the guide hopper 2 through the rectangular opening at the bottom of the cylindrical cavity inside the feeding shell 3. Then, the new and old asphalt will slide towards the middle position along the two inclined surfaces on the left and right sides of the bottom of the guide hopper 2, and finally fall into the mixer shell 1 through the rectangular opening in the middle position of the bottom of the guide hopper 2 for mixing.

[0037] In this document, the following points need attention:

[0038] 1. The drawings of the embodiment only involve the structures involved in the embodiment, and other structures can refer to the usual design.

[0039] 2. Features in different embodiments and examples can be combined with each other in case of no conflict.

Claims

1. A rapid mixing device for recycled asphalt material, comprising: The mixer housing (1) is characterized by: A guide hopper (2) is welded to the top of the mixer housing (1), a feeding housing (3) is welded to the top of the guide hopper (2), and two storage boxes (4) are welded to the top of the feeding housing (3); a stirring rod (5) is rotatably installed inside each of the two storage boxes (4); a first feeding roller (6) is rotatably installed in the cavity on the right side of the feeding housing (3), and a second feeding roller (7) is rotatably installed in the cavity on the left side of the feeding housing (3), and the first feeding roller (6) and the second feeding roller (7) are rotatably installed in the cavity on the left side of the feeding housing (3). The first feeding roller (7) is fixedly connected by a round shaft; an adjusting block (8) is slidably installed on the second feeding roller (7), and a positioning screw (9) is screwed to the left side of the second feeding roller (7); a stepper motor (10) is installed on the top right side of the mixer housing (1) by a bracket, the left end of the main shaft of the stepper motor (10) is fixedly connected to the right end of the first feeding roller (6), and the main shaft of the stepper motor (10) is also connected to the right end of the stirring rod (5) by a transmission belt.

2. The rapid mixing device for recycled asphalt material according to claim 1, characterized in that, The inner side of the feeding housing (3) is provided with two cylindrical cavities of equal size. The first feeding roller (6) and the second feeding roller (7) are respectively installed in the two cylindrical cavities and are in close contact with the inner wall of the cylindrical cavities.

3. The rapid mixing device for recycled asphalt material according to claim 1, characterized in that, Both the first feeding roller (6) and the second feeding roller (7) have a long strip-shaped opening groove on their outer sides. The adjusting block (8) can slide in the long strip-shaped opening groove on the outer side of the second feeding roller (7) and fit tightly against the inner wall of the long strip-shaped opening groove on the outer side of the second feeding roller (7).

4. The rapid mixing device for recycled asphalt material according to claim 1, characterized in that, The top and bottom of the two cylindrical cavities inside the feeding housing (3) are provided with rectangular openings, and the size of the rectangular openings corresponds to the size of the opening portion of the elongated opening groove on the outer side of the first feeding roller (6) and the second feeding roller (7).

5. The rapid mixing device for recycled asphalt material according to claim 1, characterized in that, The left side of the feeding housing (3) is an open structure. After the positioning screw (9) is tightened, one end of it will be in close contact with the bottom outer wall of the adjusting block (8).

6. The rapid mixing device for recycled asphalt material according to claim 1, characterized in that, The bottom surface of the guide hopper (2) is a symmetrical inclined surface that is low in the middle and high on both sides, and a rectangular opening that communicates with the inner side of the mixer housing (1) is provided at the middle position of the bottom of the guide hopper (2).

7. The rapid mixing device for recycled asphalt material according to claim 1, characterized in that, The top of the positioning screw (9) is covered with a layer of rubber, and the outer wall of the adjusting block (8) is provided with scale lines corresponding to the capacity of the long strip-shaped opening groove on the outer side of the second feeding roller (7).