Waste liquid recycling device for cane sugar processing
By designing a combined device of mixing tank, pump body and sedimentation tank, flocculant sedimentation and filter plate are used to separate clear water and sediment, and sediment is cleaned by lifting component, which solves the problem of sediment being extracted with clear water in sugarcane processing waste liquid and realizes effective waste liquid recycling.
Patent Information
- Application Number
- CN202520319464.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing sugarcane processing wastewater treatment equipment tends to extract the sediment at the bottom along with the clean water, leading to pollution problems.
A device comprising a mixing tank, a pump body, a sedimentation tank, and a filter plate was designed. Waste liquid is precipitated by flocculant, clear water and sediment are separated by the filter plate, and sediment on the filter plate is cleaned by a lifting assembly and a cleaning pipe.
It achieves effective separation of sediment, avoids the sediment from being drawn out with clean water, and reduces environmental pollution.
Smart Images

Figure CN223930791U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sugarcane processing technology, specifically to a device for recycling waste liquid from sugarcane processing. Background Technology
[0002] During the sugarcane processing, a large amount of wastewater is generated from processes such as sugarcane juice extraction, purification, evaporation, crystallization, separation, and drying. This wastewater mainly comes from the condensate of evaporation tanks and sugar boiling tanks, as well as the washing water of various tanks. The waste liquid mainly comes from the sugarcane sugar production process. Although these waste liquids are not very toxic, they are highly organic waste liquids, and direct discharge will pollute water bodies and soil.
[0003] Flocculants play an important role in the treatment of sucrose processing wastewater, mainly by removing suspended solids and colloidal substances from the wastewater through coagulation and sedimentation. In the existing technology, when the wastewater treatment equipment extracts the clear water after the upper sedimentation, it is easy to extract the sediment at the bottom along with the clear water. Therefore, a wastewater recycling device for sucrose processing is proposed. Utility Model Content
[0004] This invention proposes a waste liquid recycling device for sugarcane processing, which solves the problem in related technologies where the sediment at the bottom is easily extracted with clean water.
[0005] The technical solution of this utility model is as follows: A waste liquid recycling device for sugarcane processing, comprising:
[0006] A base plate, a mixing tank, a pump body, and a sedimentation tank are fixedly installed on the top of the base plate. The input end of the pump body is connected to the mixing tank, and the output end of the pump body is connected to the sedimentation tank.
[0007] The filter plate is fixedly installed inside the sedimentation tank;
[0008] A water collection plate is slidably connected inside the sedimentation tank. A cleaning pipe is fixedly installed at the bottom of the water collection plate. A lifting assembly and a conveying assembly are respectively installed on the top of the sedimentation tank. The output end of the conveying assembly is connected to the water collection plate through a corrugated pipe.
[0009] A threaded rod is fixedly installed on the top of the water collection plate, and the lifting assembly is threadedly connected to the threaded rod.
[0010] Preferably, the conveying assembly includes a housing and a second pump body. The housing is located at the top of the sedimentation tank, and the second pump body is located on one side of the housing. The output end of the second pump body is connected to the water collection plate through a corrugated pipe.
[0011] Preferably, the lifting assembly includes a motor, a worm gear, and a worm wheel. The motor is located at the top of the sedimentation tank, and the output end of the motor is fixedly connected to the worm gear. The worm wheel is rotatably connected to the top of the sedimentation tank, and the worm gear and the worm wheel are meshed together. The worm wheel is threadedly connected to the threaded rod.
[0012] Preferably, a second motor is fixedly installed on the top of the mixing tank, and a stirring shaft is fixedly connected to the output end of the second motor through the mixing tank. Stirring rods are fixedly installed on the outer side wall of the stirring shaft.
[0013] Preferably, an inlet pipe is fixedly installed on the outer wall of the mixing tank, and a valve is installed on the outer wall of the inlet pipe.
[0014] Preferably, a pump body three is fixedly installed on one side of the sedimentation tank, and a sewage pipe is fixedly connected to the output end of the pump body three. A valve two is installed on the outer wall of the sewage pipe.
[0015] Preferably, a pump body four is fixedly installed on one side of the sedimentation tank, a discharge pipe is fixedly connected to the output end of the pump body four, an extraction pipe is fixedly connected to the input end of the pump body four, and one end of the extraction pipe extends into the interior of the sedimentation tank.
[0016] The working principle and beneficial effects of this utility model are as follows:
[0017] 1. The system consists of a mixing tank, a pump, a sedimentation tank, and a filter plate. Flocculant is added to the mixing tank and mixed with the waste liquid. The pump then pumps the waste liquid from the mixing tank into the sedimentation tank for sedimentation. The clean water is located above the filter plate, and the sediment is located below the filter plate. This prevents the sediment from being drawn out along with the clean water due to the action of the filter plate.
[0018] 2. Through the set conveying component, lifting component, water collection plate and cleaning pipe, the conveying component delivers water to the water collection plate through the corrugated pipe. The water is sprayed out through the cleaning pipe. The lifting component, together with the threaded rod, drives the water collection plate to move downward. The water collection plate drives the cleaning pipe to insert into the filter hole of the filter plate to clean the sediment, thereby avoiding the sediment from clogging the filter plate and making it unusable. Attached Figure Description
[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0021] Figure 2 This is a three-dimensional structural cross-sectional view of the mixing tank of this utility model;
[0022] Figure 3This is a three-dimensional structural cross-sectional view of the sedimentation tank of this utility model;
[0023] Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.
[0024] In the diagram: 1. Base plate; 2. Mixing tank; 3. Pump body one; 4. Sedimentation tank; 5. Filter plate; 6. Water collection plate; 7. Cleaning pipe; 8. Conveying assembly; 81. Box body; 82. Pump body two; 9. Threaded rod; 10. Lifting assembly; 101. Motor one; 102. Worm gear; 103. Worm wheel; 11. Motor two; 12. Stirring shaft; 13. Stirring rod; 14. Inlet pipe; 15. Valve one; 16. Pump body three; 17. Sewage pipe; 18. Valve two; 19. Pump body four; 20. Extraction pipe; 21. Discharge pipe. Detailed Implementation
[0025] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0026] Please see Figure 1 - Figure 4 The present invention provides a waste liquid recycling device for sugarcane processing, comprising:
[0027] The base plate 1, the mixing tank 2, the pump body 3 and the sedimentation tank 4 are fixedly installed on the top of the base plate 1 respectively. The input end of the pump body 3 is connected to the mixing tank 2, and the output end of the pump body 3 is connected to the sedimentation tank 4. The sedimentation tank 4 is fixedly installed on one side of the pump body 19. The output end of the pump body 19 is fixedly connected to the discharge pipe 21, and the input end of the pump body 19 is fixedly connected to the extraction pipe 20. One end of the extraction pipe 20 extends into the interior of the sedimentation tank 4.
[0028] Filter plate 5 is fixedly installed inside sedimentation tank 4;
[0029] The water collection plate 6 is slidably connected inside the sedimentation tank 4. The bottom of the water collection plate 6 is fixedly installed with a cleaning pipe 7. The top of the sedimentation tank 4 is respectively provided with a lifting component 10 and a conveying component 8. The output end of the conveying component 8 is connected to the water collection plate 6 through a corrugated pipe. The conveying component 8 includes a box body 81 and a second pump body 82. The box body 81 is located at the top of the sedimentation tank 4, and the second pump body 82 is located on one side of the box body 81. The output end of the second pump body 82 is connected to the water collection plate 6 through a corrugated pipe.
[0030] The threaded rod 9 is fixedly installed on the top of the water collection plate 6, and the lifting assembly 10 is threadedly connected to the threaded rod 9.
[0031] Waste liquid enters mixing tank 2, flocculant is added to mixing tank 2 to ensure thorough and uniform mixing of waste liquid and flocculant. Then, pump body 3 pumps the waste liquid in mixing tank 2 into sedimentation tank 4 for sedimentation. After sedimentation, pump body 4 19 is started and the upper layer of clear water is extracted through extraction pipe 20. Under the action of filter plate 5, sediment is prevented from being extracted through extraction pipe 20. When cleaning the sediment in the filter holes on filter plate 5, pump body 2 82 transports water in tank 81 to water collection plate 6 through corrugated pipe. Water is sprayed out through cleaning pipe 7. Lifting component 10, in conjunction with threaded rod 9, drives water collection plate 6 to move downward. Water collection plate 6 drives cleaning pipe 7 to be inserted into filter holes to clean sediment.
[0032] Specifically, the lifting assembly 10 includes a motor 101, a worm gear 102 and a worm wheel 103. The motor 101 is located at the top of the sedimentation tank 4. The output end of the motor 101 is fixedly connected to the worm gear 102. The worm wheel 103 is rotatably connected to the top of the sedimentation tank 4. The worm gear 102 and the worm wheel 103 are meshed together. The worm wheel 103 is threadedly connected to the threaded rod 9.
[0033] The output end of motor 101 drives worm gear 102 to rotate, worm gear 102 drives worm wheel 103 to rotate, and under the action of threaded rod 9, it drives water collection plate 6 to move downward. Water collection plate 6 drives cleaning pipe 7 to be inserted into filter hole to clean sediment.
[0034] Specifically, a motor 11 is fixedly installed on the top of the mixing tank 2. The output end of the motor 11 passes through the mixing tank 2 and is fixedly connected to a stirring shaft 12. Stirring rods 13 are fixedly installed on the outer side wall of the stirring shaft 12.
[0035] The output end of motor 11 drives the stirring shaft 12 to rotate, and the stirring shaft 12 drives the stirring rod 13 to rotate, so that the waste liquid and flocculant are fully and evenly mixed.
[0036] Specifically, an inlet pipe 14 is fixedly installed on the outer wall of the mixing tank 2, and a valve 15 is installed on the outer wall of the inlet pipe 14;
[0037] The inlet pipe 14 is connected to the external waste liquid supply pipe. When valve 15 is opened, the waste liquid enters the mixing tank 2 through the inlet pipe 14. After an appropriate amount of waste liquid is in the mixing tank 2, valve 15 is closed.
[0038] Specifically, a pump body 3 16 is fixedly installed on one side of the sedimentation tank 4, and a drain pipe 17 is fixedly connected to the output end of the pump body 3 16. A valve 2 18 is installed on the outer wall of the drain pipe 17.
[0039] Open valve 2 (18) and start pump 3 (16) to extract the sediment in sedimentation tank 4 through drain pipe 17.
[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A device for recycling waste liquid from sugarcane processing, characterized in that, include: The base plate (1), the mixing tank (2), the pump body (3) and the sedimentation tank (4) are respectively fixedly installed on the top of the base plate (1). The input end of the pump body (3) is connected to the mixing tank (2), and the output end of the pump body (3) is connected to the sedimentation tank (4). The filter plate (5) is fixedly installed inside the sedimentation tank (4); The water collection plate (6) is slidably connected inside the sedimentation tank (4). The bottom of the water collection plate (6) is fixedly installed with a cleaning pipe (7). The top of the sedimentation tank (4) is respectively provided with a lifting component (10) and a conveying component (8). The output end of the conveying component (8) is connected to the water collection plate (6) through a corrugated pipe. The threaded rod (9) is fixedly installed on the top of the water collection plate (6), and the lifting assembly (10) is threadedly connected to the threaded rod (9).
2. The waste liquid recycling device for sugarcane processing according to claim 1, characterized in that: The conveying assembly (8) includes a housing (81) and a second pump (82). The housing (81) is located on the top of the sedimentation tank (4), and the second pump (82) is located on one side of the housing (81). The output end of the second pump (82) is connected to the water collection plate (6) through a corrugated pipe.
3. The waste liquid recycling device for sugarcane processing according to claim 1, characterized in that: The lifting assembly (10) includes a motor (101), a worm (102), and a worm wheel (103). The motor (101) is located at the top of the sedimentation tank (4). The output end of the motor (101) is fixedly connected to the worm (102). The worm wheel (103) is rotatably connected to the top of the sedimentation tank (4). The worm (102) and the worm wheel (103) are meshed together. The worm wheel (103) is threadedly connected to the threaded rod (9).
4. The waste liquid recycling device for sugarcane processing according to claim 1, characterized in that: A second motor (11) is fixedly installed on the top of the mixing tank (2). The output end of the second motor (11) is fixedly connected to a stirring shaft (12) through the mixing tank (2). Stirring rods (13) are fixedly installed on the outer side wall of the stirring shaft (12).
5. The waste liquid recycling device for sugarcane processing according to claim 1, characterized in that: An inlet pipe (14) is fixedly installed on the outer wall of the mixing tank (2), and a valve (15) is installed on the outer wall of the inlet pipe (14).
6. The waste liquid recycling device for sugarcane processing according to claim 1, characterized in that: A pump body three (16) is fixedly installed on one side of the sedimentation tank (4), and a sewage pipe (17) is fixedly connected to the output end of the pump body three (16). A valve two (18) is installed on the outer wall of the sewage pipe (17).
7. The waste liquid recycling device for sugarcane processing according to claim 1, characterized in that: A pump body four (19) is fixedly installed on one side of the sedimentation tank (4). A discharge pipe (21) is fixedly connected to the output end of the pump body four (19). An extraction pipe (20) is fixedly connected to the input end of the pump body four (19). One end of the extraction pipe (20) extends into the interior of the sedimentation tank (4).