Alkaline environment-friendly battery positive electrode production system with dust removal device

Abstract

The utility model relates to the technical field of battery production equipment, in particular to an alkaline environment-friendly battery positive electrode production system with a dust removal device, which comprises a feeding barrel, the feeding barrel is respectively connected with an electrolytic manganese barrel and a carbon powder barrel through material conveying pipes, the feeding barrel is connected with a tabletting granulator through a conveyor, one side of the tabletting granulator is provided with a mechanical arm, and the other side of the tabletting granulator is provided with a dust removal device. A vacuum chuck is arranged on the mechanical arm, a material drying box is arranged on one side of the mechanical arm, a PLC online control system, an activated carbon adsorption system and an HEPA filtering system are arranged on one side of the material drying box, a dust collecting pipe is arranged on the activated carbon adsorption system, and electromagnetic pulse systems are arranged on the activated carbon adsorption system and the HEPA filtering system. According to the utility model, harmful dust in the air is effectively removed, the emission of dust and harmful gas is controlled, the pollution to the surrounding environment is reduced, the problems of corrosion and blockage to production equipment are reduced, the maintenance cost of the equipment is reduced, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of battery production equipment technology, specifically to an alkaline environmentally friendly battery cathode production system with a dust removal device. Background Technology

[0002] With the increasing global awareness of environmental protection, alkaline batteries, as a green and low-pollution energy storage device, are gradually occupying an important position in the battery industry. The production process of their cathode materials typically involves a series of chemical reactions and powder processing techniques. While these processes effectively improve battery performance and stability, they also generate large amounts of dust and harmful gases during production. Improper handling of these wastes can not only threaten workers' health but also potentially cause environmental pollution.

[0003] The manufacturing process of cathode materials, especially in the processes of raw material preparation, mixing, grinding, and drying, easily generates a large amount of dust. This dust is suspended in the air and spreads to every corner of the workshop with airflow. Long-term accumulation can lead to dust hazards. Prolonged exposure to dust can cause respiratory diseases, skin allergies, and other occupational diseases. The impact of dust on employee health is particularly significant for potentially harmful chemical components in battery cathode materials, such as nickel and cobalt. Both gas emissions and dust pollution have a certain impact on the environment outside the factory. The lack of effective waste gas and dust control devices can lead to a decline in air quality and may violate environmental regulations, affecting the company's environmental compliance and social responsibility. Currently, no solutions have been proposed for these technical issues. Utility Model Content

[0004] To address the problems in related technologies, this utility model proposes an alkaline environmentally friendly battery cathode production system with a dust removal device to overcome the aforementioned technical problems in existing related technologies. The purpose of this utility model is to effectively remove harmful dust from the air, reduce the risk of workers being exposed to dusty environments during production, protect the health and safety of employees, effectively control the emission of dust and harmful gases, reduce pollution to the surrounding environment, lower air pollution levels, and further promote green production and sustainable development of enterprises. Effective dust removal can reduce corrosion and clogging of production equipment, lower equipment maintenance costs, and extend the service life of equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an alkaline environmentally friendly battery cathode production system with a dust removal device, comprising a feeding hopper, which is connected to an electrolytic manganese material hopper and a carbon powder material hopper via a conveying pipe. The feeding hopper is equipped with a weighing sensor, a stirring mechanism, and a temperature control system. The feeding hopper is connected to a tableting and granulating machine via a conveyor. A robotic arm is mounted on one side of the tableting and granulating machine, and a vacuum suction cup is mounted on the robotic arm. A material drying chamber is mounted on one side of the material drying chamber, and a PLC online control system, an activated carbon adsorption system, and a HEPA filtration system are respectively mounted on one side of the material drying chamber. A dust collection pipe is mounted on the activated carbon adsorption system, and both the activated carbon adsorption system and the HEPA filtration system are equipped with electromagnetic pulse systems. The activated carbon adsorption system and the HEPA filtration system are connected via a connecting pipe.

[0006] Preferably, the feeding hopper is also equipped with an electrical control and vacuum unit.

[0007] Preferably, the stirring mechanism includes a motor and a stirring rod. The stirring rod is disposed inside the feeding hopper, the motor is mounted on the outer wall of the feeding hopper, and the output end of the motor extends into the inside of the feeding hopper, with its end fixedly connected to one end of the stirring rod.

[0008] Preferably, the temperature control system includes a temperature sensor, a temperature controller, a heating system, and a cooling system.

[0009] Preferably, the PLC online control system is electrically connected to the weighing sensor, stirring mechanism, temperature control system, tableting and granulation machine, vacuum suction cup, activated carbon adsorption system, HEPA filtration system and electromagnetic pulse system respectively.

[0010] Preferably, the temperature control system further includes a temperature display and an alarm.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention relates to an alkaline environmentally friendly battery cathode production system with a dust removal device. By incorporating a PLC online control system, an activated carbon adsorption system, a HEPA filtration system, and a dust collection pipe, it effectively removes harmful dust from the air, reducing the risk of workers being exposed to dust during production, protecting the health and safety of employees, effectively controlling the emission of dust and harmful gases, reducing pollution to the surrounding environment, lowering air pollution levels, and further promoting green production and sustainable development for enterprises. Effective dust removal can reduce corrosion and clogging of production equipment, lower equipment maintenance costs, and extend equipment lifespan. Attached Figure Description

[0013] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the feeding hopper of this utility model.

[0015] In the attached diagram, the following are the reference numerals: 1. Feeding hopper; 2. Electrolytic manganese hopper; 3. Carbon powder hopper; 4. Weighing sensor; 5. Conveying pipe; 6. Tableting and granulating machine; 7. Robotic arm; 8. Vacuum suction cup; 9. Material drying box; 10. PLC online control system; 11. Activated carbon adsorption system; 12. HEPA filtration system; 13. Dust collection pipe; 14. Electromagnetic pulse system; 15. Electrical control and vacuum unit; 16. Motor; 17. Stirring rod; 18. Temperature sensor; 19. Thermostat; 20. Heating system; 21. Cooling system; 22. Temperature display; 23. Alarm; 24. Conveyor. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0017] Example

[0018] Please see Figure 1-2This utility model proposes a technical solution for an alkaline environmentally friendly battery cathode production system with a dust removal device: The system includes a feeding tank 1, which is connected to an electrolytic manganese tank 2 and a carbon powder tank 3 via a conveying pipe 5. Specifically, a pump body (existing technology) is installed on the conveying pipe 5 to provide power. A weighing sensor 4 is installed on the feeding tank 1. Specifically, the weighing sensor 4 senses changes in the weight or force of the object and converts them into an electrical signal output, thereby measuring the weight of the electrolytic manganese and carbon powder. The feeding tank 1 also includes a stirring mechanism and a temperature control system. The stirring mechanism is used to stir the materials, and the temperature control system is used to ensure that the temperature of the materials is maintained within an ideal range during the stirring process to ensure product quality and avoid overheating or overcooling. The feeding hopper 1 is connected to the tableting and granulation machine 6 via the conveyor 24. Specifically, the tableting and granulation machine 6 adopts existing technology to convert powdered materials into granular materials through a tableting process, thereby facilitating subsequent processing, packaging, or use. A robotic arm 7 is set on one side of the tableting and granulation machine 6, and a vacuum suction cup 8 is set on the robotic arm 7. Specifically, the vacuum suction cup 8 is used to pick up the pressed material, and the robotic arm 7 moves it into the material drying box 9 for drying, with a dust-free process throughout. The process involves a material drying chamber 9 on one side of the robotic arm 7. Specifically, the material drying chamber 9 utilizes existing technology for drying materials. A PLC online control system 10, an activated carbon adsorption system 11, and a HEPA filtration system 12 are respectively installed on one side of the material drying chamber 9. Specifically, the PLC online control system 10 enables seamless connection between various processes, reducing manual intervention and the risk of material exposure. Both the activated carbon adsorption system 11 and the HEPA filtration system 12 utilize existing technology. The activated carbon adsorption system 11 utilizes the high surface area and porous structure of activated carbon to adsorb and remove harmful substances. The HEPA filtration system 12 is a high-efficiency particulate air filter. Particulate air filtration technology is mainly used to remove fine particulate matter from the air. The activated carbon adsorption system 11 is equipped with a dust collection pipe 13, which is used to collect dust and prevent environmental pollution. Both the activated carbon adsorption system 11 and the HEPA filter system 12 are equipped with an electromagnetic pulse system 14. The activated carbon adsorption system 11 and the HEPA filter system 12 are connected by a connecting pipe. Specifically, the electromagnetic pulse system 14 adopts existing technology and can be used to prevent external electromagnetic interference (EMI) from entering the production line equipment, thereby improving the reliability of the equipment, reducing electromagnetic interference, and improving battery safety.

[0019] Please see Figure 1 As shown, the feeding hopper 1 is further equipped with an electrical control and vacuum unit 15.

[0020] In this embodiment, the electronic control system is used to automate the production process and equipment. Sensors and actuators are used to ensure the stable operation of the system. The vacuum unit provides the required vacuum environment. In battery production, the electronic control system can automatically adjust the working state of the vacuum pump based on real-time sensor data to ensure the accuracy and stability of the vacuum level during the production process.

[0021] Please see Figure 1-2 As shown, the stirring mechanism further includes a motor 16 and a stirring rod 17. The stirring rod 17 is disposed inside the feeding barrel 1, and the motor 16 is mounted on the outer wall of the feeding barrel 1. The output end of the motor 16 extends into the feeding barrel 1, and its end is fixedly connected to one end of the stirring rod 17.

[0022] In this embodiment, starting the motor 16 can drive the stirring rod 17 to stir the raw materials inside the feeding tank 1.

[0023] Please see Figure 2 As shown, the temperature control system further includes a temperature sensor 18, a temperature controller 19, a heating system 20, and a cooling system 21.

[0024] In this embodiment, temperature sensor 18 monitors the temperature of the material inside the feeding hopper 1 and transmits the temperature data to temperature controller 19. This helps regulate the heating system 20 or cooling system 21. Temperature controller 19 ensures the temperature remains within a set range. Heating system 20 includes electric heaters, steam heating pipes, hot oil heaters, etc. Heating system 20 provides heat according to the instructions of temperature controller 19, raising the temperature of the material inside the feeding hopper 1. Cooling system 21 includes a cold water circulation system, coolant cooling pipes, air cooling devices, etc. Cooling system 21 removes excess heat through the flow of water or other coolant, lowering the temperature inside the feeding hopper 1 to the set range.

[0025] Furthermore, the PLC online control system 10 is electrically connected to the weighing sensor 4, the stirring mechanism, the temperature control system, the tablet granulator 6, the vacuum suction cup 8, the activated carbon adsorption system 11, the HEPA filtration system 12, and the electromagnetic pulse system 14, respectively.

[0026] In this embodiment, the PLC online control system 10 enables seamless connection between various processes, reducing the risk of manual intervention and material exposure.

[0027] Please see Figure 1-2 As shown, the temperature control system further includes a temperature display 22 and an alarm 23.

[0028] In this embodiment, the temperature display 22 facilitates the operator to monitor the temperature and displays the current temperature value in real time; the alarm 23 will issue a warning signal when the temperature exceeds the set safety range, reminding the operator to take appropriate measures.

[0029] The working principle of this utility model:

[0030] During processing, the raw materials from the electrolytic manganese tank 2 and the carbon powder tank 3 are conveyed to the feeding tank 1 through the conveying pipe 5. The weighing sensor 4 senses the change in weight or force of the object and converts it into an electrical signal output, thereby measuring the weight of the electrolytic manganese and carbon powder. The stirring mechanism on the feeding tank 1 is used to stir the materials. The temperature control system is used to ensure that the temperature of the materials is maintained within an ideal range during the stirring process to ensure product quality and avoid overheating or overcooling. After stirring, the materials are conveyed to the tableting and granulation machine 6 through the conveyor 24. The tableting and granulation machine 6 transforms the powdered material into granular material through the tableting process, which facilitates subsequent processing, packaging, or use. After processing, The pressed material is sucked up by the vacuum suction cup 8 and moved into the material drying box 9 by the robotic arm 7 for drying. The entire process is dust-free. The PLC online control system 10 realizes seamless connection between each process, reducing manual intervention and material exposure risks. The activated carbon adsorption system 11 uses the high surface area and porous structure of activated carbon to adsorb and remove harmful substances and remove fine particulate matter in the air. The dust collection pipe 13 is used to collect dust to prevent environmental pollution. The electromagnetic pulse system 14 can be used to prevent external electromagnetic interference (EMI) from entering the production line equipment, thereby improving the reliability of the equipment, reducing electromagnetic interference, and improving battery safety.

[0031] This invention can effectively remove harmful dust from the air, reduce the risk of workers being exposed to dusty environments during production, protect the health and safety of employees, effectively control the emission of dust and harmful gases, reduce pollution to the surrounding environment, lower air pollution levels, and further promote green production and sustainable development of enterprises. The effective removal of dust can reduce its corrosion and clogging problems on production equipment, reduce equipment maintenance costs, and extend the service life of equipment.

[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A production system for alkaline environmentally friendly battery cathodes with a dust removal device, characterized in that, The system includes a feeding hopper (1), which is connected to an electrolytic manganese hopper (2) and a carbon powder hopper (3) via a conveying pipe (5). A weighing sensor (4) is installed on the feeding hopper (1). The feeding hopper (1) also includes a stirring mechanism and a temperature control system. The feeding hopper (1) is connected to a tableting and granulating machine (6) via a conveyor (24). A robotic arm (7) is installed on one side of the tableting and granulating machine (6). A vacuum suction cup (8) is installed on the robotic arm (7). One side of the robotic arm (7)... A material drying box (9) is provided on one side. A PLC online control system (10), an activated carbon adsorption system (11) and a HEPA filtration system (12) are respectively provided on one side of the material drying box (9). A dust collection pipe (13) is provided on the activated carbon adsorption system (11). An electromagnetic pulse system (14) is provided on both the activated carbon adsorption system (11) and the HEPA filtration system (12). The activated carbon adsorption system (11) and the HEPA filtration system (12) are connected by a connecting pipe.

2. The alkaline environmentally friendly battery cathode production system with dust removal device according to claim 1, characterized in that: The feeding hopper (1) is also equipped with an electrical control and vacuum unit (15).

3. The alkaline environmentally friendly battery cathode production system with dust removal device according to claim 1, characterized in that: The stirring mechanism includes a motor (16) and a stirring rod (17). The stirring rod (17) is located inside the feeding barrel (1). The motor (16) is installed on the outer wall of the feeding barrel (1). The output end of the motor (16) extends into the feeding barrel (1) and is fixedly connected to one end of the stirring rod (17).

4. The alkaline environmentally friendly battery cathode production system with dust removal device according to claim 3, characterized in that: The temperature control system includes a temperature sensor (18), a temperature controller (19), a heating system (20), and a cooling system (21).

5. The alkaline environmentally friendly battery cathode production system with a dust removal device according to claim 4, characterized in that: The PLC online control system (10) is electrically connected to the weighing sensor (4), stirring mechanism, temperature control system, tablet granulator (6), vacuum suction cup (8), activated carbon adsorption system (11), HEPA filtration system (12) and electromagnetic pulse system (14).

6. The alkaline environmentally friendly battery cathode production system with a dust removal device according to claim 4, characterized in that: The temperature control system also includes a temperature display (22) and an alarm (23).

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