Feeding device for main steel bars of ball cage
By designing a main steel bar feeding device for ball cages, and utilizing the coordination of the feeding mechanism, lifting mechanism, and discharge platform, automated single-bar feeding of main steel bars was achieved, solving the problem of low efficiency of manual material distribution in existing technologies and improving work efficiency.
Patent Information
- Application Number
- CN202520513853.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-24
AI Technical Summary
In existing technologies, the process of distributing main reinforcing bars relies on manual operation, resulting in low work efficiency.
Design a feeding device for main steel bars in a ball cage, including a feeding mechanism, a lifting mechanism and a discharge platform. By setting a positioning groove on the lifting belt, the automatic single-bar feeding of steel bars can be realized. The automatic material distribution can be realized by using cylinders and detection sensors in conjunction with a discharge robot.
The system enables automated material distribution of main reinforcing bars, improving work efficiency and reducing manual intervention.
Smart Images

Figure CN223932495U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ball cage main reinforcement's feeding device. BACKGROUND
[0002] The prefabricated concrete pile is a new prefabricated component, and is widely applied to the foundation of buildings and structures. The prefabricated concrete pile is internally provided with a reinforcement cage. The reinforcement cage is mainly formed into a whole by welding a main reinforcement, reinforcing bars and stirrups. Before processing, the main reinforcement is bundled. After the binding ropes are untied, the main reinforcement is positioned and then subjected to a head upsetting, welding and other processes. The existing main reinforcement distributing process is mainly performed manually, and the work efficiency is low. CONTENT OF THE UTILITY MODEL
[0003] In view of the deficiencies in the above problems, the utility model provides a ball cage main reinforcement's feeding device.
[0004] To achieve the above object, the utility model provides a ball cage main reinforcement's feeding device, which comprises
[0005] The material placing mechanism comprises a material placing table. The upper part of the material placing table is provided with a processing material groove for placing the reinforcement. The lower left part of the material placing table is hingedly connected with a support through a pin shaft. The lower right part of the material placing table is connected with an air cylinder.
[0006] The lifting mechanism is arranged on the left side of the material placing mechanism. The lower part of the lifting mechanism is close to the material placing mechanism. The lifting mechanism is inclined to the left from the low position to the high position. The lifting mechanism comprises a driving wheel, a driven wheel and a lifting belt wound between the driving wheel and the driven wheel. The outer side of the lifting belt is provided with a positioning groove along the width direction.
[0007] The discharging table is arranged on the left side of the lifting mechanism. The upper part of the discharging table is provided with a discharging groove.
[0008] The material placing mechanism and the lifting mechanism are uniformly arranged along the length direction of the reinforcement. The material placing mechanism and the lifting mechanism are distributed in a staggered manner.
[0009] As a further improvement of the utility model, the lower part of the support is fixed with a base. The two ends of the air cylinder are hingedly connected with the material placing table and the base respectively.
[0010] As a further improvement of the utility model, the right side of the material placing table extends downward to form an integrated support column. The lower part of the support column abuts against the base to support the material placing table.
[0011] As a further improvement of the utility model, the right edge of the material groove extends upward to form a side baffle.
[0012] As a further improvement of this utility model, the positioning grooves are evenly distributed along the length direction of the lifting belt, and the depth of the positioning grooves is greater than the radius of the reinforcing bar.
[0013] As a further improvement of this utility model, a detection sensor is provided above the lifting mechanism.
[0014] As a further improvement of this utility model, a discharge robot arm is provided above the discharge platform.
[0015] The beneficial effects of this utility model are as follows:
[0016] In this device, the material placement mechanism and the lifting mechanism work together. By opening a positioning groove on the lifting belt, the steel bars on the material placement platform are inserted into the positioning groove during the lifting belt's ascent and move to a higher position with the lifting belt. After passing the higher position of the lifting belt, they fall onto the discharge platform, automatically realizing the single-bar material placement process of the steel bars. This facilitates subsequent processing, eliminates the need for manual material separation, and improves work efficiency. Attached Figure Description
[0017] Figure 1 This is a front view of a feeding device for the main reinforcing bars of a ball cage according to the present invention;
[0018] Figure 2 This is a top view of a feeding device for the main reinforcing bars of a ball cage according to the present invention.
[0019] In the diagram: 1. Material feeding mechanism; 11. Material feeding platform; 111. Material trough; 112. Side baffle; 12. Pin; 13. Support; 14. Cylinder; 15. Support column; 2. Reinforcing bar; 3. Lifting mechanism; 31. Drive wheel; 32. Lifting belt; 321. Positioning groove; 33. Driven wheel; 4. Detection sensor; 5. Discharge platform; 51. Discharge trough; 6. Discharge robot; 7. Base. Detailed Implementation
[0020] like Figure 1 , Figure 2 As shown, the present invention provides a feeding device for the main reinforcing bars of a ball cage, including a feeding mechanism 1. The feeding mechanism 1 includes a feeding platform 11. The upper part of the feeding platform 11 is processed into a material groove 111 for placing the reinforcing bars 2. The material groove 111 is arc-shaped. The right edge of the material groove 111 extends upward to form a side baffle 112. The lower left part of the feeding platform 11 is hinged to the support 13 through a pin 12. The lower right part of the feeding platform 11 is connected to a cylinder 14. The lower part of the support 13 is fixed to the base 7. The two ends of the cylinder 14 are respectively hinged to the feeding platform 11 and the base 7. The right side of the feeding platform 11 extends downward to form an integrated support column 15. The lower part of the support column 15 abuts against the base 7 to support the feeding platform 11.
[0021] The lifting mechanism 3 is arranged on the left side of the material placing mechanism 1, the lower part of the lifting mechanism 3 is close to the material placing mechanism 1, the lifting mechanism 3 is inclined to the left from the low position to the high position, the lifting mechanism 3 comprises a driving wheel 31, a driven wheel 33, and a lifting belt 32 wound between the driving wheel 31 and the driven wheel 33, the outer side of the lifting belt 32 is provided with positioning grooves 321 in the width direction, the positioning grooves 321 are uniformly distributed along the length direction of the lifting belt 32, the depth of the positioning grooves 321 is greater than the radius of the reinforcing steel bars 2, and a detection sensor 4 is arranged above the lifting mechanism 3.
[0022] The discharging table 5 is arranged on the left side of the lifting mechanism 3, a discharging groove 51 is formed in the upper part of the discharging table 5, the discharging groove 51 has a V-shaped structure, a discharging mechanical arm 6 is arranged above the discharging table 5, and the discharging table 5 can be arranged beside the machining station, thereby being convenient to take.
[0023] The material placing mechanism 1 and the lifting mechanism 3 are uniformly arranged along the length direction of the reinforcing steel bars 2 and are distributed in a staggered mode.
[0024] In the device, the material placing mechanism and the lifting mechanism cooperate with each other, the positioning grooves are formed in the lifting belt, the reinforcing steel bars on the material placing table are clamped into the positioning grooves and are moved to the high position along with the lifting belt in the lifting process, and the reinforcing steel bars are dropped onto the discharging table after passing the high position of the lifting belt, so that the single reinforcing steel bar feeding process is automatically realized, the subsequent machining is facilitated, manual feeding is not needed, and the working efficiency is improved.
[0025] In specific use, the utility model is described in combination with the drawings for the convenience of understanding the utility model;
[0026] When working, the bottom of the material placing table is supported by the support and the supporting column, the cylinder is not stressed, the reinforcing steel bars are stacked in the material groove of the material placing table, and some reinforcing steel bars on the left part of the material groove abut against the lifting belt; the lifting mechanism works, the reinforcing steel bars are clamped into the positioning grooves on the surface of the lifting belt and are lifted along with the lifting belt, only one reinforcing steel bar can be accommodated in the positioning groove, a plurality of lifting belts simultaneously support the reinforcing steel bar, and the reinforcing steel bar is dropped into the discharging groove of the discharging table by relying on the gravity after moving out of the highest position along with the lifting belt; the detection sensor detects whether the reinforcing steel bar exists at the highest position of the lifting belt in real time, a working signal is sent to the discharging mechanical arm when the reinforcing steel bar is detected, the reinforcing steel bar is dropped onto the discharging table after a delay of a predetermined time, the reinforcing steel bar on the discharging table is moved to the machining station by the discharging mechanical arm, and no signal is related when the detection sensor does not detect the existence of the reinforcing steel bar; along with the gradual reduction of the number of the reinforcing steel bars in the material groove, the cylinder works and lifts the material placing table upward, the material placing table rotates upward around the pin shaft, the reinforcing steel bars in the material groove are always in contact with the lifting belt, and the feeding of the reinforcing steel bars is completed until the reinforcing steel bars are completely conveyed.
[0027] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A feeding device for the main reinforcing bars of a ball cage, characterized in that, include: The material placement mechanism (1) includes a material placement platform (11), the upper part of which has a processing groove (111) for placing steel bars (2), the lower left part of which is hinged to a support (13) via a pin (12), and the lower right part of which is connected to a cylinder (14). Lifting mechanism (3) is located on the left side of the material placement mechanism (1). The lower part of the lifting mechanism (3) is close to the material placement mechanism (1). The lifting mechanism (3) tilts to the left from the lower position to the higher position. The lifting mechanism (3) includes a driving wheel (31), a driven wheel (33), and a lifting belt (32) wrapped between the driving wheel (31) and the driven wheel (33). The outer side of the lifting belt (32) is machined with a positioning groove (321) along the width direction. Discharge platform (5), the discharge platform (5) is located on the left side of the lifting mechanism (3), and the upper part of the discharge platform (5) is machined with discharge groove (51); The material placement mechanism (1) and the lifting mechanism (3) are uniformly arranged along the length direction of the steel bar (2), and the material placement mechanism (1) and the lifting mechanism (3) are staggered.
2. The feeding device for the main reinforcing steel bars of a ball cage according to claim 1, characterized in that: The lower part of the support (13) is fixed to the base (7), and the two ends of the cylinder (14) are respectively hinged to the material placement platform (11) and the base (7).
3. The feeding device for the main reinforcing steel bar of the ball cage according to claim 2, characterized in that: The material placement platform (11) extends downward on the right side to form an integral support column (15), and the lower part of the support column (15) abuts against the base (7) to support the material placement platform (11).
4. The feeding device for the main reinforcing steel bars of a ball cage according to claim 1, characterized in that: The right edge of the feed trough (111) extends upward to form a side baffle (112).
5. The feeding device for the main reinforcing steel bars of a ball cage according to claim 1, characterized in that: The positioning grooves (321) are evenly distributed along the length of the lifting belt (32), and the depth of the positioning grooves (321) is greater than the radius of the reinforcing bar (2).
6. The feeding device for the main reinforcing bars of a ball cage according to claim 1, characterized in that: A detection sensor (4) is provided above the lifting mechanism (3).
7. The feeding device for the main reinforcing steel bars of a ball cage according to claim 1, characterized in that: A discharge robot (6) is provided above the discharge platform (5).