Light detachable metal tray

By designing a lightweight, detachable metal pallet, and utilizing a combination of supporting screws, guide tubes, and locking rods, the problem of partial pallet breakage during transportation was solved, enabling partial disassembly and replacement of the pallet, thus reducing transportation costs and resource waste.

CN223935231UActive Publication Date: 2026-02-24DALIAN XINYU LOGISTICS EQUIP MFG CO LTD
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Patent Information

Application Number
CN202520727586.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-02-24
Estimated Expiration
2035-04-17

AI Technical Summary

Technical Problem

Existing pallets are prone to partial breakage during transportation and are not easy to disassemble and replace, resulting in increased overall transportation costs and waste of resources.

Method used

A lightweight, detachable metal tray was designed, including a base ring, a U-shaped reinforcing frame, a support mechanism, and a locking mechanism. The tray plate and the base ring are detachably connected by a combination of connecting bolts, guide tubes, and locking square rods.

Benefits of technology

It enables partial disassembly and replacement of pallets, reducing losses and costs during transportation and minimizing resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light detachable metal tray, and relates to the technical field of tray plates. The tray comprises a base ring, U-shaped reinforcing frames are symmetrically installed on the base ring, trailer positive insertion openings are symmetrically formed in the positions, located at the two ends of the U-shaped reinforcing frames, of the base ring, supporting mechanisms are arranged on the two U-shaped reinforcing frames, and tray plates are arranged on the supporting mechanisms. A clamping mechanism is arranged on the tray plate and located on one side of the supporting mechanism, the clamping mechanism comprises a clamping square rod, a positioning square groove is formed in the side wall of the U-shaped reinforcing frame, a positioning square hole is formed in the side wall of the tray plate, and the positioning square hole corresponds to the positioning square groove. The tray can be locally detached and replaced after being damaged, the tray is prevented from being wholly discarded, loss cost in the transportation process can be further reduced, meanwhile, discarding of a complete structure on the tray can be reduced, and waste of social resources can be further avoided.
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Description

Technical Field

[0001] This utility model relates to the field of pallet panel technology, specifically to a lightweight, detachable metal pallet. Background Technology

[0002] Currently, agricultural and sideline products are mainly stored in plastic boxes. The bottom of the boxes is usually flat. During transportation, the boxes need to be moved onto pallets and then large quantities of goods are moved at once using forklifts and other mechanical equipment.

[0003] Currently, in order to reduce the overall weight of pallets, most pallets are composed of multiple rods, which makes them prone to local breakage during continuous transportation. Moreover, the current pallets are not convenient to disassemble and replace. Therefore, when a local area is damaged, most of them have to be discarded as a whole, which not only increases transportation costs, but also results in many discarded pallets still having intact structures. Direct recycling and reprocessing would also lead to a waste of social resources. Therefore, a lightweight detachable metal pallet is proposed. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that pallets are prone to local breakage during continuous transportation, and the current pallets are not convenient to disassemble and replace. As a result, when a local part is damaged, most of them can only be discarded as a whole, which not only increases the transportation cost, but also many discarded pallets still have intact structures, and direct recycling and reprocessing will lead to the waste of social resources. This utility model provides a lightweight detachable metal pallet.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A lightweight, detachable metal pallet includes a base ring with U-shaped reinforcing frames symmetrically mounted on it. Trailer insertion ports are symmetrically provided on the base ring at both ends of the U-shaped reinforcing frames. Support mechanisms are provided on both U-shaped reinforcing frames, and pallet plates are provided on the support mechanisms. A locking mechanism is provided on one side of the pallet plate located on the support mechanism.

[0007] Preferably, the support mechanism includes a support screw tube, one end of which is fixedly mounted on a U-shaped reinforcing frame. The side wall of the tray plate has symmetrical stepped holes, and a connecting bolt is slidably inserted into the stepped holes. One end of the connecting bolt is screwed into the support screw tube.

[0008] Preferably, a guide tube is fixedly installed on one side of the stepped hole on the tray plate, and one end of the connecting bolt slides through the guide tube.

[0009] Preferably, the positioning mechanism includes a positioning square rod, a positioning square groove is provided on the side wall of the U-shaped reinforcing frame, and a positioning square hole is provided on the side wall of the pallet plate, with the positioning square hole and the positioning square groove corresponding to each other. The positioning square rod slides through the positioning square hole and is inserted into the positioning square groove.

[0010] Preferably, the lower side of the tray plate is provided with an extended ring edge, and the extended ring edge abuts against one side of the base ring, and the base ring and the extended ring edge are aligned.

[0011] Preferably, the side wall of the base ring is symmetrically provided with trailer side inlets, and the U-shaped reinforcing frame is symmetrically provided with side inlets, and the side inlets are aligned with the U-shaped reinforcing frame.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. In this utility model, the boxes of goods to be transported are placed on the pallet plate, so that the forklift can be inserted into the lower side of the pallet plate through the trailer side insertion port or the trailer front insertion port on the base ring, thereby lifting the boxes of goods. When the pallet plate or the lower base ring is damaged, the connecting bolt in the stepped hole is loosened, so that the connecting bolt is removed from the support screw tube, and then the locking square rod is pulled out, so that the pallet plate and the base ring can be disassembled and replaced. Then the connecting bolt is screwed back into the support screw tube through the stepped hole, so that the support screw tube abuts against the guide tube, and then the locking square rod is inserted again for limiting. This allows for partial disassembly and replacement after the pallet is damaged, avoiding the waste of the entire pallet, thereby reducing the loss cost during transportation, and also reducing the waste of the complete structure on the pallet, thus avoiding the waste of social resources. Attached Figure Description

[0014] Figure 1 This is a front view schematic diagram of the overall three-dimensional connection structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional connection structure between the base ring and the U-shaped reinforcing frame in this utility model;

[0016] Figure 3 This is a three-dimensional connection structure diagram of the support mechanism and the locking mechanism in this utility model;

[0017] Figure 4 This is a three-dimensional connection diagram of the U-shaped reinforcing frame and the support mechanism in this utility model.

[0018] Attached reference numerals: 1. Base ring; 2. Trailer front connector; 3. Trailer side connector; 4. Pallet plate; 5. Positioning square hole; 6. Positioning square rod; 7. Stepped hole; 8. Connecting bolt; 9. U-shaped reinforcing frame; 10. Side connector; 11. Positioning square groove; 12. Guide tube; 13. Support screw tube. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] like Figure 1-4 As shown, a lightweight detachable metal pallet includes a base ring 1, on which U-shaped reinforcing frames 9 are symmetrically mounted. Trailer front insertion ports 2 are symmetrically opened on the base ring 1 at both ends of the U-shaped reinforcing frames 9. Trailer side insertion ports 3 are symmetrically opened on the side wall of the base ring 1. Side insertion ports 10 are symmetrically opened on the U-shaped reinforcing frames 9, and the side insertion ports 10 are aligned with the U-shaped reinforcing frames 9.

[0024] Both U-shaped reinforcing frames 9 are equipped with support mechanisms, and tray plates 4 are provided on the support mechanisms. The support mechanisms include support screw tubes 13, one end of which is fixedly installed on the U-shaped reinforcing frame 9. The side wall of the tray plate 4 is symmetrically provided with stepped holes 7, and connecting bolts 8 are slidably inserted into the stepped holes 7. One end of the connecting bolts 8 is screwed into the support screw tubes 13. The lower side of the tray plate 4 is provided with an extension ring edge, and the extension ring edge abuts against one side of the base ring 1. The base ring 1 and the extension ring edge are aligned. The extension ring edge can not only distribute the pressure on the tray plate 4 to the periphery of the base ring 1, but also provide protection for the components between the base ring 1 and the tray plate 4.

[0025] A guide tube 12 is fixedly installed on one side of the stepped hole 7 on the pallet plate 4. One end of the connecting bolt 8 slides through the guide tube 12. The guide tube 12 and the support screw tube 13 are in contact, thereby providing support for the central part of the pallet plate 4 and dispersing the pressure on the pallet plate 4.

[0026] A locking mechanism is provided on one side of the supporting screw tube 13 on the pallet plate 4. The locking mechanism includes a locking square rod 6. A positioning square groove 11 is provided on the side wall of the U-shaped reinforcing frame 9. A positioning square hole 5 is provided on the side wall of the pallet plate 4, and the positioning square hole 5 is correspondingly provided with the positioning square groove 11. The locking square rod 6 slides through the positioning square hole 5 and is inserted into the positioning square groove 11. The locking square rod 6 can limit the rotation of the pallet plate 4.

[0027] In summary: When transporting goods, place the boxes of goods to be transported on pallet plate 4 and secure them using the edges of pallet plate 4. Then, the forklift can insert into the underside of pallet plate 4 through the two trailer side inlets 3 or the two trailer front inlets 2 on the base ring 1, thereby lifting the boxes of goods. When pallet plate 4 or the base ring 1 on the underside is damaged, loosen the connecting bolt 8 in the stepped hole 7 to remove the connecting bolt 8 from the support screw tube 13, and then pull out the locking rod 6. This allows pallet plate 4 and base ring 1 to be disassembled and replaced. Then, the new pallet plate 4 or the new base ring 1 can be reassembled. Next, screw the connecting bolt 8 into the support screw tube 13 through the stepped hole 7 so that the support screw tube 13 abuts against the guide tube 12. Then, insert the locking rod 6 again into the aligned positioning square hole 5 for limiting. This allows for partial disassembly and replacement of the pallet after it is damaged.

[0028] The foregoing description enables those skilled in the art to implement or use this invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this invention. Therefore, this invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A lightweight, detachable metal tray, characterized in that, Includes a base ring (1), on which U-shaped reinforcing frames (9) are symmetrically installed. Trailer insertion ports (2) are symmetrically opened on the base ring (1) at both ends of the U-shaped reinforcing frames (9). Supporting mechanisms are provided on both U-shaped reinforcing frames (9), and pallet plates (4) are provided on the supporting mechanisms. A locking mechanism is provided on one side of the supporting mechanism on the pallet plate (4).

2. The lightweight, detachable metal tray according to claim 1, characterized in that, The support mechanism includes a support screw tube (13), one end of which is fixedly installed on a U-shaped reinforcing frame (9). The side wall of the tray plate (4) is symmetrically provided with stepped holes (7), and a connecting bolt (8) is slidably inserted into the stepped hole (7). One end of the connecting bolt (8) is screwed into the support screw tube (13).

3. A lightweight, detachable metal tray according to claim 2, characterized in that, A guide tube (12) is fixedly installed on one side of the stepped hole (7) on the tray plate (4), and one end of the connecting bolt (8) slides through the guide tube (12).

4. A lightweight, detachable metal tray according to claim 1, characterized in that, The positioning mechanism includes a positioning square rod (6), a positioning square groove (11) is provided on the side wall of the U-shaped reinforcing frame (9), and a positioning square hole (5) is provided on the side wall of the tray plate (4). The positioning square hole (5) is correspondingly provided with the positioning square groove (11). The positioning square rod (6) slides through the positioning square hole (5) and is inserted into the positioning square groove (11).

5. A lightweight, detachable metal tray according to claim 1, characterized in that, The lower side of the tray plate (4) is provided with an extended ring edge, and the extended ring edge abuts against one side of the base ring (1). The base ring (1) and the extended ring edge are aligned.

6. A lightweight, detachable metal tray according to claim 1, characterized in that, The base ring (1) has symmetrically provided trailer side inlets (3) on its side wall, and the U-shaped reinforcing frame (9) has symmetrically provided side inlets (10), with the side inlets (10) and the U-shaped reinforcing frame (9) being aligned and aligned.