Residual film picking mechanism
By employing a structure combining large and small guide wheels and large and small demolding wheels with long and short toothed belts in the residual film pickup machine, the problem that existing residual film pickup machines cannot pick up residual film at lower positions is solved, achieving a higher pickup rate.
Patent Information
- Application Number
- CN202520622452.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-03
AI Technical Summary
Existing residual film pickup machines are unable to effectively pick up residual film in lower positions in farmland, resulting in a low pickup rate.
The system employs a structure consisting of a pressing roller, a guide roller, and a demolding roller. It combines large and small guide wheels and large and small demolding wheels, and is equipped with long and short toothed belts. The guide roller pushes the residual film into the demolding roller to complete the automatic demolding operation.
It improves the removal of residual film in deeper areas of the film edge and areas crushed by harvesting machinery, thereby increasing the residual film removal rate.
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Figure CN223943165U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a film crop residue film recovery technical field especially relates to a residual film picking mechanism. BACKGROUND
[0002] The main role of residual film picking machine is to recycle residual film in farmland, reduce environmental pollution, protect farmland fertility, and improve resource utilization rate through picking and recycling of waste plastic film. Therefore, after low film laying crop is harvested, the residual film picking machine can be used to recycle the plastic film on the soil surface. At present, the demoulding wheel equipped with the residual film picking machine has two kinds, one is equal interval, and the other is non-equal interval, but the diameters of the wheel discs of the whole demoulding wheel are consistent, and the nails on the corresponding nail tooth belt are also the same length, such as the residual film picking machine disclosed in CN202410633901.8. Since the film laying crop edge film and the film at the wheel crushing part of the harvesting machine are at a lower position, the residual film picking machine in the prior art cannot effectively pick the residual film at the above-mentioned lower position due to the same diameter of the demoulding wheel and the same length of the nails, which affects the residual film picking rate of the ground, and therefore a residual film picking mechanism is developed. SUMMARY
[0003] The utility model aims at providing a residual film picking mechanism to solve the technical problems mentioned in the background.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme:
[0005] The utility model relates to a residual film picking mechanism, which comprises a crushing roller, a guide roller and a demoulding roller sequentially arranged in the machine frame of the residual film picking machine from bottom to top, the shaft lines of the crushing roller, the guide roller and the demoulding roller are arranged in parallel, and the three are driven to rotate by the power equipment arranged in the machine frame of the residual film picking machine, four groups of long nail tooth belts are arranged in the axial direction of the crushing roller, the guide roller and the demoulding roller, a plurality of short nail tooth belts are arranged in the axial direction of the crushing roller, the guide roller and the demoulding roller at the positions without long nail tooth belts, a plurality of long nails are uniformly and interval fixedly arranged on the outer side of the long nail tooth belt, a plurality of short nails are uniformly and interval fixedly arranged on the outer side of the short nail tooth belt, and the length of the long nail is greater than the length of the short nail.
[0006] Further, the crushing roller is a smooth roller structure with a smooth surface.
[0007] Further, the guide roller comprises a guide roller shaft, large guide wheels are arranged on the guide roller shaft at positions on both sides of each long nail tooth belt, and small guide wheels are arranged on the guide roller shaft at positions on both sides of each short nail tooth belt, the distance between the outer wall of the large guide wheel and the outer surface of the long nail tooth belt on the guide roller shaft is less than the length of the long nail tooth, and the distance between the outer wall of the small guide wheel and the outer surface of the short nail tooth belt on the guide roller shaft is less than the length of the short nail tooth.
[0008] Further, the demolding roller comprises a demolding roller shaft, large demolding wheels are arranged on the demolding roller shaft at positions on both sides of each long nail tooth belt, and small demolding wheels are arranged on the demolding roller shaft at positions on both sides of each short nail tooth belt, the distance between the outer wall of the large demolding wheel and the outer surface of the long nail tooth belt on the demolding roller shaft is greater than the length of the long nail tooth, and the distance between the outer wall of the small demolding wheel and the outer surface of the short nail tooth belt on the demolding roller shaft is greater than the length of the short nail tooth.
[0009] Still further, each long nail tooth is fixedly connected with the long nail tooth belt through a long nail tooth connecting plate, and each short nail tooth is fixedly connected with the short nail tooth belt through a short nail tooth connecting plate.
[0010] Compared with the prior art, the present application has the following beneficial technical effects:
[0011] The guide roller adopts the large and small guide wheel structure, and the demolding roller adopts the large and small demolding wheel structure, the large demolding wheel with a large diameter is arranged at the position corresponding to the crop edge film and the wheel rolling position of the harvesting machinery, the nail tooth belt with long nail teeth is arranged at the position corresponding to the large guide wheel and the large demolding wheel, so that the deeper edge film can be picked up, the small guide wheel with a small diameter and the small demolding wheel are arranged at other positions, and the nail tooth belt with short nail teeth is arranged at the position, so that the edge film on the plane can be picked up. BRIEF DESCRIPTION OF DRAWINGS
[0012] The present application will be further described in connection with the drawings.
[0013] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0014] Figure 2 It is a front view structure schematic view of the utility model;
[0015] Figure 3 It is a top view structure schematic view of the utility model;
[0016] Figure 4 It is a side view structure schematic view of the utility model
[0017] Figure 5 It is a demoulding roller structure schematic view of the utility model;
[0018] The figure mark explanation: 1, the rolling roller; 2, the guide roller; 2-1, the guide roller axle; 2-2, the big guide wheel; 2-3, the small guide wheel; 3, the demoulding roller; 3-1, the demoulding roller axle; 3-2, the big demoulding wheel; 3-3, the small demoulding wheel; 4, the long nail tooth belt; 5, the short nail tooth belt; 6, the long nail tooth; 7, the short nail tooth; 8, the long nail tooth connecting plate; 9, the short nail tooth connecting plate. Specific implementation
[0019] As Figures 1-5 The residual film picking mechanism includes the rolling roller 1, the guide roller 2 and the demoulding roller 3 sequentially rotatingly installed on the frame of the residual film picking machine from bottom to top, the axes of the rolling roller 1, the guide roller 2 and the demoulding roller 3 are arranged in parallel, and the three are driven to rotate by the power equipment installed on the frame of the residual film picking machine, the power equipment can be a motor, a hydraulic motor or a power output end of a traction tractor, the power transmission mode is the same as that of the prior art residual film picking machine, and the specification will not be repeated here.
[0020] Four groups of long nail tooth belts 4 are arranged on the rolling roller 1, the guide roller 2 and the demoulding roller 3 in common along the axial direction, and the four groups of long nail tooth belts 4 correspond to the mulch film of the film-laying planting crop edge film part and the film of the wheel rolling part of the crop harvesting machinery (such as a cotton picker).
[0021] A plurality of long nail teeth 6 are fixedly installed on the outer side of the long nail tooth belt 4 at uniform intervals, a plurality of short nail teeth 7 are fixedly installed on the outer side of the short nail tooth belt 5 at uniform intervals, and the length of the long nail tooth 6 is greater than the length of the short nail tooth 7.
[0022] The roller 1 is a smooth roller structure, which is used to press the long nails 6 on the long nail belt 4 and the short nails 7 on the short nail belt 5 into the soil and lift the mulch on the ground. In this process, the long nails are pressed into the edge row and the vehicle roller position of the harvesting machine, and the mulch in the lower position is lifted, while the short nails are pressed into the other ground and the corresponding position of the mulch is lifted. Then the lifted mulch moves with the long nail belt 4 and the short nail belt 5 to the position of the guide roller 2.
[0023] The guide roller 2 includes a guide roller shaft 2-1, and large guide wheels 2-2 are arranged on both sides of each long nail belt 4, and small guide wheels 2-3 are arranged on both sides of each short nail belt 5. The wheel groove for accommodating the long nail belt 4 is formed between the two adjacent large guide wheels, and the wheel groove for accommodating the short nail belt 5 is formed between the two adjacent small guide wheels and the adjacent small guide wheel and large guide wheel, so as to prevent the left and right sliding of each nail belt. The distance between the outer wall of the large guide wheel and the outer surface of the long nail belt on the guide roller shaft is less than the length of the long nail, and the distance between the outer wall of the small guide wheel and the outer surface of the short nail belt on the guide roller shaft is less than the length of the short nail, so that the end of the long nail and the short nail is outside the corresponding large guide wheel or small guide wheel. When the residual film passes through the guide roller 2, on the one hand, the residual film is pushed to the end of the nail by the large guide wheel and the small guide wheel of the guide roller 2, and on the other hand, it can also ensure that the residual film does not deviate from the corresponding nail, and the broken straw or other impurities near the end of the nail tip are removed, and then the residual film moves with the long nail belt and the short nail belt to the direction of the demoulding roller.
[0024] The demoulding roller 3 includes a demoulding roller shaft 3-1, and large demoulding wheels 3-2 are arranged on both sides of each long nail belt 4, and small demoulding wheels 3-3 are arranged on both sides of each short nail belt 5. The wheel groove for accommodating the long nail belt 4 is formed between the two adjacent large demoulding wheels 3-2, and the wheel groove for accommodating the short nail belt 5 is formed between the two adjacent small demoulding wheels and the adjacent small demoulding wheel and large demoulding wheel. The distance between the outer wall of the large demoulding wheel 3-2 and the outer surface of the long nail belt 4 on the demoulding roller shaft 3-1 is more than 10mm than the length of the long nail 6, and the distance between the outer wall of the small demoulding wheel 3-3 and the outer surface of the short nail belt 5 on the demoulding roller shaft 3-1 is more than 10mm than the length of the short nail 7. When the residual film runs to the demoulding roller 3 with the nail belt, each long nail completely enters the wheel groove between the two adjacent large demoulding wheels 3-2, and each short nail completely enters the wheel groove between the two adjacent small demoulding wheels and the adjacent small demoulding wheel and large demoulding wheel, so that the mulch on each position of the nail is completely separated from the nail by the demoulding wheel, and the automatic demoulding operation is completed.
[0025] The above-described embodiments are only to describe the preferred modes of the present application, and are not intended to limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements to the technical solutions of the present application made by those of ordinary skill in the art shall fall within the protection scope determined by the claims of the present application.
Claims
1. A residue film pickup mechanism characterized by: The device comprises a crushing roller, a guide roller and a stripping roller arranged on the frame of a residual film pickup machine in sequence from bottom to top, the axes of the crushing roller, the guide roller and the stripping roller are arranged in parallel, and the three are driven to rotate by a power device arranged on the frame of the residual film pickup machine, four groups of long spike tooth belts are arranged on the crushing roller, the guide roller and the stripping roller in common along the axial direction, a plurality of short spike tooth belts are arranged on the crushing roller, the guide roller and the stripping roller in common along the axial direction at positions not provided with long spike tooth belts, a plurality of long spikes are uniformly and fixedly arranged on the outer side of the long spike tooth belt, a plurality of short spikes are uniformly and fixedly arranged on the outer side of the short spike tooth belt, and the length of the long spike is greater than the length of the short spike.
2. The film residue pickup mechanism according to claim 1, characterized by: The crushing roller is a smooth roller structure.
3. The film residue pickup mechanism of claim 1, wherein: The guide roller comprises a guide roller shaft, a large guide wheel is arranged on the guide roller shaft at positions on both sides of each long spike tooth belt, and a small guide wheel is arranged on the guide roller shaft at positions on both sides of each short spike tooth belt, the distance between the outer wall of the large guide wheel and the outer surface of the long spike tooth belt on the guide roller shaft is less than the length of the long spike, and the distance between the outer wall of the small guide wheel and the outer surface of the short spike tooth belt on the guide roller shaft is less than the length of the short spike.
4. The film residue pickup mechanism of claim 1, wherein: The stripping roller comprises a stripping roller shaft, a large stripping wheel is arranged on the stripping roller shaft at positions on both sides of each long spike tooth belt, and a small stripping wheel is arranged on the stripping roller shaft at positions on both sides of each short spike tooth belt, the distance between the outer wall of the large stripping wheel and the outer surface of the long spike tooth belt on the stripping roller shaft is greater than the length of the long spike, and the distance between the outer wall of the small stripping wheel and the outer surface of the short spike tooth belt on the stripping roller shaft is greater than the length of the short spike.
5. The film residue pickup mechanism of claim 1, wherein: Each long spike is fixedly connected with the long spike tooth belt through a long spike connecting plate, and each short spike is fixedly connected with the short spike tooth belt through a short spike connecting plate.
Citation Information
Patent Citations
Residual film picking machine
CN118339951A