High-temperature disinfection tank for food processing

Abstract

The utility model discloses a high-temperature disinfection tank for food processing, and relates to the technical field of disinfection and sterilization. The storage tank comprises a tank body and a bearing plate, the tank body is cylindrical, the tank body is arranged above one side of the bearing plate, and supporting legs are connected between the bottom of the tank body and the bearing plate; the fixing pipe is fixedly inserted in the middle of the tank body in a penetrating mode, the upper end of the fixing pipe is communicated with a feeding hopper, ball cavities are formed in a pipe body of the fixing pipe at equal intervals, and arc-shaped bent pipes are communicated between the two sides of the bottom of each ball cavity and the portion, below the corresponding ball cavity, of the pipe body of the fixing pipe; and a water vapor generating assembly. The high-temperature environment in the closed space is used for killing bacteria, and through the design of the fixed pipe, the ball cavity and the arc-shaped bent pipe, the beverage can move repeatedly in the environment full of saturated steam, so that the beverage can be in contact with enough heat, the disinfection function is achieved, and the service life of the beverage is prolonged. Meanwhile, the problem of nutrient loss caused by local overheating can also be avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to disinfection and sterilization equipment technical field, specifically related to a high temperature disinfection tank for food processing. BACKGROUND

[0002] In the food processing industry, especially in the field of beverage production, it is crucial to ensure the hygiene and safety of products. In order to eliminate microbial contamination, prolong the shelf life and ensure consumer health, effective disinfection of beverages has become an indispensable step in the production process. Among them, high-temperature disinfection as a kind of efficient and widely used method, has shown good effect in killing bacteria, viruses and other harmful organisms.

[0003] Traditional high-temperature disinfection usually uses high-temperature disinfection tanks with fixed capacity to implement, the staff will pour the beverage to be processed into these disinfection tanks, and then complete the disinfection process through heating and stirring, although this method can achieve the purpose of sterilization, but since the size of each disinfection tank is pre-set, only a limited number of products can be processed each time, once a batch of beverages is disinfected, the next batch needs to be waited to continue, which cannot work continuously, thereby reducing the overall production efficiency, therefore, we propose a high-temperature disinfection tank for food processing to solve. SUMMARY

[0004] The utility model discloses in order to realize above-mentioned purpose specifically adopts following technical scheme:

[0005] A high-temperature disinfection tank for food processing, comprising:

[0006] The tank body is cylindrical, the tank body is arranged on one side of the bearing plate, and a support leg is connected between the bottom of the tank body and the bearing plate.

[0007] The fixed pipe is fixedly inserted in the middle of the tank body, the upper end of the fixed pipe is communicated with the feed hopper, and equidistant ball cavities are arranged on the pipe body of the fixed pipe.

[0008] The water vapor generating assembly is arranged on the other side of the bearing plate, and the water vapor generating mechanism is used for conveying high-temperature water vapor into the tank body.

[0009] Further, the water vapor generating assembly comprises a water storage tank fixed on the bearing plate, a gas inlet pipe is communicated between one side top of the water storage tank and the bottom side of the tank body, an electric heating rod is installed in the middle of the top of the water storage tank, and the heating end of the electric heating rod penetrates through the top wall of the water storage tank and extends to the inside of the water storage tank.

[0010] Further, a reflux pipe is communicated between one side of the bottom of the tank body and the bottom of the water storage tank.

[0011] Further, the top side of the water storage tank is provided with a water injection pipe.

[0012] Further, the side of the tank body is communicated with an exhaust pipe.

[0013] Further, the fixed pipe and the arc-shaped elbow pipe are both heat-conducting aluminum pipes.

[0014] Further, the shell of the tank body is a hollow structure and is filled with heat insulation cotton, and the front side of the tank body is provided with a temperature sensor, and the detection end of the temperature sensor extends into the tank body.

[0015] The beneficial effects of the utility model are as follows:

[0016] The utility model utilizes the high-temperature environment in the sealed space to kill bacteria, through the design of the fixed pipe, the ball cavity and the arc-shaped elbow pipe, the beverage repeatedly moves in a saturated steam environment, so that the beverage can contact enough heat to realize the disinfection function, and meanwhile, the problem of nutrient loss caused by local overheating can be avoided.

[0017] The utility model has continuous operation ability, unlike the traditional single batch processing mode, the design allows continuous input of new raw materials and output of finished products, greatly improves the production efficiency, significantly improves the working efficiency of the production line, and reduces the idle time caused by waiting. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the three-dimensional structure schematic diagram of the utility model;

[0019] Figure 2 is the top view schematic diagram of the utility model;

[0020] Figure 3 is the utility model Figure 2 A-A direction sectional view schematic diagram.

[0021] Significant: 1, tank body; 101, exhaust pipe; 2, bearing plate; 3, fixed pipe; 301, feed hopper; 302, ball cavity; 303, arc-shaped elbow pipe; 4, water vapor generating assembly; 401, water storage tank; 402, air inlet pipe; 403, electric heating rod; 404, return pipe; 405, water injection pipe; 406, transparent observation window; 5, temperature sensor. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment.

[0023] This application provides a high-temperature sterilization tank for food processing, mainly to solve the problem that existing technologies, due to the pre-set size of each sterilization tank, can only process a limited number of products at a time. Once a batch of beverages is sterilized, it is necessary to wait for the next batch before continuing, making continuous operation impossible and reducing overall production efficiency. The following technical solution is provided, which will be discussed in conjunction with... Figures 1-3 Please provide a detailed explanation:

[0024] A high-temperature sterilization tank for food processing, comprising:

[0025] Tank 1 and bearing plate 2. Tank 1 is cylindrical and is located above one side of bearing plate 2. Support legs are connected between the bottom of tank 1 and bearing plate 2.

[0026] A fixed pipe 3 is fixedly inserted in the middle of the tank body 1. The upper end of the fixed pipe 3 is connected to the feed hopper 301. Ball cavities 302 are constructed at equal intervals on the pipe body of the fixed pipe 3. Arc-shaped bends 303 are connected between the bottom sides of the ball cavities 302 and the pipe body of the fixed pipe 3 below the ball cavities 302.

[0027] The steam generating component 4 is located on the other side of the support plate 2. The steam generating mechanism is used to deliver high-temperature steam into the tank 1.

[0028] Workflow Description

[0029] Step 1, Preparation Stage: First, turn on the steam generator 4 and introduce high-temperature steam into the interior of tank 1 for a period of time;

[0030] The second step is feeding and circulation: The beverage to be processed is poured into the top of the fixed pipe 3 through the feeding hopper 301. After the beverage falls into a ball cavity 302 through the fixed pipe 3, it is diverted back to the fixed pipe 3 through the arc-shaped bend 303, and then flows into the next ball cavity 302 through the fixed pipe 3. This cycle is repeated multiple times. During the circulation process, the steam generating component 4 continuously delivers high-temperature steam (temperature can reach above 100°C) into the tank 1, ensuring that the environment inside the entire tank 1 is in a high-temperature state, thereby achieving a comprehensive and uniform disinfection effect on the beverage flowing through this area.

[0031] The third step, completion and discharge: When the beverage has undergone a sufficient number of cycles and reached the expected disinfection standard, the disinfected product is finally discharged from the bottom of the fixed tube 3.

[0032] This high-temperature sterilization tank for food processing uses a high-temperature environment in a sealed space to kill bacteria. Through the design of the fixed tube 3, the ball cavity 302 and the arc-shaped bend 303, the beverage is repeatedly moved in an environment full of saturated steam. This not only allows the beverage to come into contact with enough heat to achieve the sterilization function, but also avoids the problem of loss of nutrients due to local overheating.

[0033] As Figure 3 shown, in some embodiments, the water vapor generating assembly 4 includes a water storage tank 401 fixed on the bearing plate 2, one side top of the water storage tank 401 is communicated with the bottom side of the tank body 1 through the air inlet pipe 402, the middle top of the water storage tank 401 is installed with the electric heating rod 403, the heating end of the electric heating rod 403 penetrates through the top wall of the water storage tank 401 to the inside of the water storage tank 401, more specifically, the electric heating rod 403 is the key heating element in the water vapor generating assembly 4, which is the prior art, using high-power electric heating wire as the heating source, which can quickly convert electric energy into heat energy when current passes through, when the water vapor generating assembly 4 works, the heating rod starts to work, gradually increasing the water temperature in the water tank, as the water temperature continues to rise, eventually reaching the boiling point and continuously evaporating to form a large amount of high-temperature water vapor, which is effectively sent into the sterilization tank above through the air inlet pipe 402, filling the entire space, and sterilizing the drinks flowing through the fixed pipe 3 and the arc-shaped elbow pipe 303 at high temperature.

[0034] As Figure 1 shown, in some embodiments, the bottom side of the tank body 1 is communicated with the bottom of the water storage tank 401 through the backflow pipe 404, more specifically, during the sterilization process, the high-temperature water vapor releases heat after contacting with the drinks in the tank body 1 and gradually condenses into water, the condensed water naturally flows to the inlet of the backflow pipe 404 through the backflow pipe 404, and the condensed water is guided back into the water storage tank 401, realizing continuous recovery and reuse of the steam condensed water, saving water resources.

[0035] As Figure 1 shown, in some embodiments, the top side of the water storage tank 401 is configured with a water filling pipe 405, and the front side of the water storage tank 401 is provided with a transparent observation window 406, more specifically, the design of the water filling pipe 405 makes it more convenient and fast to add water to the water storage tank 401. The operator can directly inject water into the water storage tank 401 through the water filling pipe 405, and the transparent observation window 406 can facilitate the operator to directly observe the water level and water quality inside the water storage tank 401.

[0036] As Figure 1 shown, in some embodiments, the tank body 1 is communicated with the exhaust pipe 101 on one side, more specifically, during the sterilization process, high-temperature water vapor is continuously generated and fills the inside of the tank body 1, if there is no appropriate discharge path, the pressure inside the tank body 1 will gradually increase, which may cause equipment damage or safety accidents. The role of the exhaust pipe 101 is to release excess steam and air, and to maintain the balance of air pressure inside and outside the tank body 1.

[0037] As Figure 3As shown, in some embodiments, both the fixed tube 3 and the arc-shaped bend 303 are thermally conductive aluminum tubes. More specifically, since the fixed tube 3 and the arc-shaped bend 303 are thermally conductive aluminum tubes, they can quickly transfer heat from the heating element to the inside of the tank 1, improving heating efficiency. At the same time, aluminum tubes have good thermal conductivity, which can reduce heat loss during the transfer process and ensure that more heat is used for the sterilization process.

[0038] like Figure 3 As shown, in some embodiments, the outer shell of the tank 1 is a hollow structure and its interior is filled with thermal insulation cotton. A temperature sensor 5 is installed on the front of the tank 1, with the probe end of the temperature sensor 5 extending into the interior of the tank 1. More specifically, the combination of the hollow structure and the thermal insulation cotton greatly improves the thermal insulation performance of the tank 1. As a highly efficient heat insulation material, the thermal insulation cotton can reduce heat loss through the outer shell of the tank 1, ensuring that the high-temperature environment inside the tank 1 is maintained, thereby improving energy efficiency. Due to the good thermal insulation effect, the system can maintain a constant temperature more effectively after reaching the required temperature, reducing the working time and frequency of the heating element, thereby reducing energy consumption and meeting the requirements of energy conservation and environmental protection. The temperature sensor 5 can monitor the temperature change inside the tank 1 in real time, providing accurate data support for the control system. Through the feedback of the temperature sensor 5, the control system can automatically adjust the working power or start / stop status of the heating element according to the difference between the actual temperature and the set temperature, ensuring that the temperature inside the tank is always stable within the required range.

[0039] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-temperature sterilization can for food processing, characterized by comprising: Include: Tank body (1), bearing plate (2), the tank body (1) is cylindrical, the tank body (1) is arranged on the side of bearing plate (2) above, and the bottom of tank body (1) is connected with support leg between bearing plate (2); Fixed tube (3) is fixedly inserted in the middle of the tank body (1), the upper end of the fixed tube (3) is communicated with the feeding hopper (301), the pipe body of the fixed tube (3) is constructed with ball cavity (302) at equal intervals, the bottom of the ball cavity (302) is communicated with the pipe body of the fixed tube (3) below between the two sides of the ball cavity (302) bottom and the arc elbow (303) below the ball cavity (302); Water vapor generating assembly (4) is arranged on the other side of the bearing plate (2), and the water vapor generating mechanism is used for conveying high temperature water vapor to the inside of the tank body (1).

2. The high-temperature sterilization can for food processing according to claim 1, characterized in that, The water vapor generating assembly (4) includes the water storage tank (401) fixed on the bearing plate (2), the side top of the water storage tank (401) is communicated with the bottom side of the tank body (1) between the air inlet pipe (402), the top of the water storage tank (401) is installed with the electric heating rod (403), and the heating end of the electric heating rod (403) penetrates the top wall of the water storage tank (401) and extends to the inside of the water storage tank (401).

3. The high temperature sterilization can according to claim 1, characterized in that, The bottom side of the tank body (1) is communicated with the bottom of the water storage tank (401) between the backflow pipe (404).

4. The high temperature sterilization can according to claim 2, characterized in that, The top side of the water storage tank (401) is constructed with the water injection pipe (405), and the front of the water storage tank (401) is provided with the transparent observation window (406).

5. The high temperature sterilization can according to claim 1, characterized in that, The side of the tank body (1) is communicated with the exhaust pipe (101) above.

6. The high temperature sterilization retort for food processing according to claim 1, wherein The fixed tube (3) and the arc elbow (303) are all heat conducting aluminum pipes.

7. The high temperature sterilization retort for food processing according to claim 1, wherein The shell of the tank body (1) is a hollow structure and is filled with heat preservation cotton in the inside, the front of the tank body (1) is installed with the temperature sensor (5), and the detection end of the temperature sensor (5) extends to the inside of the tank body (1).

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