Alloy wire machining device

Abstract

The utility model discloses an alloy wire rod processing device, and particularly relates to the technical field of alloy wire rod processing, the alloy wire rod processing device comprises a processing plate, one side of the top of the processing plate is fixedly provided with a pay-off wheel, the other side of the top of the processing plate is fixedly provided with a take-up wheel, and one side of the pay-off wheel and one side of the take-up wheel are both provided with supporting wheels. A cooling mechanism is arranged between the pay-off wheel and the take-up wheel, and a preliminary cooling mechanism is arranged on the outer side of the pay-off wheel. The cooling mechanism and the water circulation system driven by the circulating pump are arranged and matched with the aluminum alloy heat conduction sleeve plate and the water cooling block to reduce the temperature of inlet water, so that an efficient cooling system is formed, direct contact between wires and water is avoided in the whole process, and the problem of oxidation rusting caused by water residues is effectively solved; the surface smoothness and completeness of the alloy wire are ensured, and no water stain is left on the surface of the wire, so that the problems of uneven coating, unstable welding and the like caused by the water stain in the subsequent processes of coating, welding and the like can be avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to alloy wire rod processing technical field more specifically, the utility model relates to an alloy wire rod processing device. BACKGROUND

[0002] In the alloy wire rod processing field, the cooling process plays a key role in product quality and production efficiency. With the rapid development of high-end manufacturing industries such as aerospace and electronic information, the performance and precision requirements of alloy wire rods are increasingly stringent. Efficient and stable cooling treatment has become an important link to ensure product quality.

[0003] After searching, the patent with the publication number CN215467124U discloses a kind of processing device of alloy wire rod, the wire drawing device of existing line needs great wire drawing force in wire drawing process, so the requirement of equipment is reformed, and when the existing wire drawing device is shaped, the temperature of silk line is higher when silk line comes out equipment, prone to silk line fracture phenomenon Problem, by stirring device fast stirring water flow in wire drawing process, increase water flow velocity, can greatly reduce the temperature of alloy wire rod, the phenomenon of alloy wire rod fracture in wire drawing process is greatly reduced.

[0004] Although the processing device can achieve the cooling of the wire rod, the wire rod is directly contacted with water, which is prone to oxidation and rust due to water residue. Not only the appearance quality of the wire rod is affected, but also the mechanical properties are decreased. On the other hand, water stains can interfere with subsequent coating and welding processes, leading to uneven coating and unstable welding, increasing the scrap rate and reducing production efficiency. UTILITY MODEL CONTENT

[0005] In order to overcome the problems and defects in the prior art, the utility model provides an alloy wire rod processing device to solve the problems raised in the background art.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: an alloy wire rod processing device, comprising a processing plate, a pay-off wheel is fixedly installed on one side of the top of the processing plate, a take-up wheel is fixedly installed on the other side of the top of the processing plate, a supporting wheel is arranged on one side of the pay-off wheel and the take-up wheel, a cooling mechanism is arranged between the pay-off wheel and the take-up wheel, and a preliminary cooling mechanism is arranged outside the pay-off wheel.

[0007] The cooling mechanism comprises two cooling boxes, both of which are arranged on the top of the processing plate, a fixed box is fixedly connected to the top of the cooling box, a water inlet pipe is fixedly connected to one side of the fixed box, a drain pipe is fixedly connected to the other side of the fixed box, a circulating pump is fixedly connected to one end of the water inlet pipe, a water cooling block is fixedly connected to one end of the circulating pump, a threading groove is formed through the surface of one side of the cooling box, and a heat conduction sleeve plate is fixedly connected inside the threading groove.

[0008] Preferably, the number of support wheels is set to two, and the two support wheels are respectively installed at both ends of the cooling box, and both of the support wheels are fixedly installed on the top of the processing plate.

[0009] Preferably, the bottom ends of the water inlet pipe and the drain pipe both penetrate the cooling box and extend into the interior of the cooling box.

[0010] Preferably, the heat conduction sleeve plate is made of aluminum alloy, and the top of the heat conduction sleeve plate penetrates the cooling box and extends into the interior of the cooling box.

[0011] Preferably, both sides of the cooling box are fixedly connected with fixing plates, the bottom of each fixing plate is fixedly connected with a support plate, and the support plate is fixedly connected between the processing plate and the support plate.

[0012] Preferably, both sides of the pay-off wheel are fixedly connected with fixed side plates, and the top of each fixed side plate is fixedly connected with a fixed top plate.

[0013] Preferably, a cooling fan is fixedly installed on the top of the fixed top plate, and the bottom of the cooling fan penetrates the fixed top plate and extends to the bottom of the fixed top plate.

[0014] The technical effects and advantages of the utility model are as follows:

[0015] 1. By setting the cooling mechanism, the water circulation system driven by the circulating pump, cooperating with the aluminum alloy heat conduction sleeve plate with good heat conduction performance, and the water cooling block for reducing the water temperature, a high-efficiency cooling system is formed, the temperature of the alloy wire is rapidly reduced, the processing efficiency is improved, the continuity of the processing procedure is ensured, the heat is taken away in the water circulation mode, the cooling of the wire is realized, the direct contact between the wire and water is avoided in the whole process, the oxidation and rust problem caused by water residue is effectively prevented, the surface smoothness and integrity of the alloy wire are ensured, the product quality is improved, the water stain is not left on the wire surface, the problems such as uneven coating and unstable welding caused by water stain in the subsequent procedures such as coating and welding are avoided, the subsequent processing can be smoothly carried out, the product qualified rate is improved, and the loss of waste products is reduced.

[0016] 2. The support wheels arranged on one side of the pay-off wheel and the take-up wheel, especially the support wheels located at both ends of the cooling box, provide stable support for the wire transmission, ensure the stable operation of the wire in the cooling process, avoid the influence of the wire shaking on the cooling effect and the processing precision, and provide protection for the stability of the whole processing procedure. The efficient cooling system reduces unnecessary energy consumption and water resource consumption through precise heat transfer and water circulation design, reduces energy consumption while ensuring the cooling effect, and further improves the cooling efficiency through the preliminary cooling of the cooling fan. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1The whole structure schematic view of the utility model.

[0018] Figure 2 The rear view structure schematic view of the utility model.

[0019] Figure 3 The structure schematic view of the pay-off wheel and the supporting wheel connecting part of the utility model.

[0020] Figure 4 The three-dimensional structure schematic view of the cooling mechanism of the utility model.

[0021] Figure 5 The sectional structure schematic view of the utility model. Figure 4

[0022] The figure mark is: 1, processing board;2, pay-off wheel;3, take-up wheel;4, supporting wheel;5, cooling box;6, fixed box;7, water inlet pipe;8, drain pipe;9, circulating pump;10, water cooling block;11, threading groove;12, heat conduction sleeve plate;13, fixed plate;14, supporting plate;15, fixed side plate;16, fixed top plate;17, cooling fan. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] As shown in the accompanying drawings, Figures 1-5 An alloy wire rod processing device, which comprises a processing board 1, a pay-off wheel 2 is fixedly installed on one side of the top of the processing board 1, a take-up wheel 3 is fixedly installed on the other side of the top of the processing board 1, a supporting wheel 4 is arranged on one side of the pay-off wheel 2 and the take-up wheel 3, a cooling mechanism is arranged between the pay-off wheel 2 and the take-up wheel 3, and a preliminary cooling mechanism is arranged outside the pay-off wheel 2.

[0025] The cooling mechanism comprises two cooling boxes 5, the two cooling boxes 5 are arranged on the top of the processing board 1, a fixed box 6 is fixedly connected to the top of the cooling box 5, a water inlet pipe 7 is fixedly connected to one side of the fixed box 6, a drain pipe 8 is fixedly connected to the other side of the fixed box 6, a circulating pump 9 is fixedly connected to one end of the water inlet pipe 7, a water cooling block 10 is fixedly connected to one end of the circulating pump 9, a threading groove 11 is formed through one side surface of the cooling box 5, and a heat conduction sleeve plate 12 is fixedly connected inside the threading groove 11.

[0026] As shown in the accompanying drawings, Figures 1-3 ​As shown, the number of support wheels 4 is set to two, two support wheels 4 are installed at both ends of the cooling box 5, and both support wheels 4 are fixedly installed on the top of the machining plate 1. The bottom ends of the water inlet pipe 7 and the drain pipe 8 penetrate the cooling box 5 and extend into the cooling box 5, so that the water in the cooling box 5 can be continuously circulated for cooling, ensuring the cooling effect on the wire.

[0027] As shown in the accompanying drawings Figure 1 、 2 , 4, 5, the heat conducting sleeve plate 12 is made of aluminum alloy material, and the top of the heat conducting sleeve plate 12 penetrates the cooling box 5 and extends into the cooling box 5, facilitating heat conduction through the heat conducting sleeve plate 12 to the water in the cooling box 5, facilitating rapid heat transfer.

[0028] As shown in the accompanying drawings Figure 1 、 2 , two cooling boxes 5 are fixedly connected with fixed plates 13 on both sides, and the fixed plates 13 are fixedly connected with support plates 14 at the bottom, and the support plates 14 are fixedly connected with the machining plate 1, ensuring the stability of the cooling box 5.

[0029] As shown in the accompanying drawings Figures 1-3 , the fixed side plates 15 are fixedly connected with the fixed top plates 16 on the top, and the fixed top plates 16 are fixedly installed with cooling fans 17 on the top, and the cooling fans 17 penetrate the fixed top plates 16 and extend to the bottom of the fixed top plates 16, playing a role in preliminary cooling of the wire, further improving the cooling efficiency.

[0030] The working principle of the utility model is: the alloy wire is wound on the pay-off reel 2, and during machining, the wire is paid out from the pay-off reel 2, and after a series of machining processes, the wire is taken up by the take-up reel 3. The pay-off reel 2 and the take-up reel 3 are provided with support wheels 4 on one side for supporting the wire, so that the wire remains stable during transmission. Two support wheels 4 are installed at both ends of the cooling box 5, further ensuring the stability of the wire during cooling. The fixed side plates 15 are fixedly connected with the fixed top plates 16 on the top, and the fixed top plates 16 are installed with cooling fans 17 on the top. When the alloy wire is paid out from the pay-off reel 2, the cooling fans 17 are started to preliminarily cool the wire, reducing the initial temperature of the wire and preparing for the subsequent cooling process.

[0031] The circulating pump 9 draws water from an external water source or a water tank, sends it into the fixed box 6 through the water inlet pipe 7, and then into the cooling box 5, and then flows out from the water outlet pipe 8, forming a water circulation. The heat conduction sleeve plate 12 is made of aluminum alloy material and has good heat conduction performance. When the alloy wire passes through the heat conduction sleeve plate 12, the heat of the wire is transferred to the heat conduction sleeve plate 12, and the heat conduction sleeve plate 12 radiates heat to the water in the cooling box 5. Through the circulating flow of the water, the heat is taken away, so as to realize the cooling of the alloy wire. At the same time, the water inlet pipe 7 is also fixedly connected with the water cooling block 10 at one end, so as to further reduce the water temperature entering the cooling box 5 and improve the cooling effect. The wire is cooled, but the wire is prevented from contacting with water, so as to prevent the wire surface from being oxidized and rusted, avoid the influence of water stains on subsequent processing, and avoid the problems of uneven coating and unstable welding that may occur when the wire is subjected to subsequent processes such as coating and welding.

[0032] Finally: The above-mentioned embodiments only exemplarily illustrate the principle and effect of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the present application should be covered by the claims of the present application.

Claims

1. An alloy wire processing device comprising a processing plate (1), characterized in that: The processing plate (1) top one side is fixedly installed with a pay-off wheel (2), the processing plate (1) top other side is fixedly installed with a take-up wheel (3), the pay-off wheel (2) and take-up wheel (3) one side are provided with a support wheel (4), the pay-off wheel (2) and take-up wheel (3) between the cooling mechanism is provided, the pay-off wheel (2) outside is provided with preliminary cooling mechanism; The cooling mechanism includes two cooling boxes (5), two cooling boxes (5) are arranged on the top of the processing plate (1), the cooling box (5) top is fixedly connected with a fixed box (6), the fixed box (6) one side is fixedly connected with a water inlet pipe (7), the fixed box (6) other side is fixedly connected with a drain pipe (8), the water inlet pipe (7) one end is fixedly connected with a circulating pump (9), the circulating pump (9) one end is fixedly connected with a water cooling block (10), the cooling box (5) one side surface is provided with a through slot (11), the through slot (11) is fixedly connected with a heat conduction sleeve plate (12).

2. The alloy wire processing apparatus of claim 1, wherein: The number of support wheels (4) is two, two support wheels (4) are installed at both ends of the cooling box (5), two support wheels (4) are fixedly installed on the top of the processing plate (1).

3. The alloy wire processing apparatus of claim 1, wherein: The water inlet pipe (7) and drain pipe (8) bottom end are all through the cooling box (5) and extend to the inside of the cooling box (5).

4. The alloy wire processing apparatus of claim 1, wherein: The heat conduction sleeve plate (12) is made of aluminum alloy, and the heat conduction sleeve plate (12) top is through the cooling box (5) and extends to the inside of the cooling box (5).

5. The alloy wire processing apparatus of claim 1 wherein: Two cooling boxes (5) are fixedly connected with a fixed plate (13) on both sides, the fixed plate (13) bottom is fixedly connected with a support plate (14), and the support plate (14) is fixedly connected with the processing plate (1).

6. The alloy wire processing apparatus of claim 1, wherein: The pay-off wheel (2) both sides are fixedly connected with a fixed side plate (15), and the fixed side plate (15) top is fixedly connected with a fixed top plate (16).

7. The alloy wire processing apparatus of claim 6, wherein: The fixed top plate (16) top is fixedly installed with a cooling fan (17), and the cooling fan (17) bottom is through the fixed top plate (16) and extends to the bottom of the fixed top plate (16). The fixed top plate (16) top is fixedly installed with a cooling fan (17), and the cooling fan (17) bottom is through the fixed top plate (16) and extends to the bottom of the fixed top plate (16).

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