Fiber winding device for PVC fiber reinforced hose

Abstract

The utility model relates to the technical field of PVC (polyvinyl chloride) pipe production, in particular to a fiber winding device for a PVC fiber reinforced hose, which not only can perform hot melting on the surface of the hose and enhance the connecting effect of the hose and fibers, but also can perform cooling and shaping on the hose in time and improve the working efficiency. Comprising a workbench, and the bottom end of the workbench is connected with a working face; the hose winding device comprises a workbench and further comprises a positioning mechanism, a heating mechanism, a winding mechanism, a cooling mechanism and three ventilation mechanisms, the bottom end of the positioning mechanism is connected with the top end of the workbench and used for positioning a hose, the heating mechanism is installed on the positioning mechanism and used for heating the hose, and the winding mechanism is installed on the workbench and used for winding the hose. The winding mechanism is installed on the winding mechanism and winds fibers on the hose, the cooling mechanism is installed on the workbench and cools and forms the hose, and the three ventilation mechanisms are all installed on the cooling mechanism and enhance the cooling effect.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of PVC pipe production, in particular to a PVC fiber reinforced hose fiber winding device. BACKGROUND

[0002] PVC fiber reinforced hose, also known as PVC grid pipe, has a wide range of applications, and its structural characteristics are usually three layers: the inner and outer layers are PVC soft plastic, and the middle layer is a polyester fiber reinforced net formed by bidirectional winding of strong polyester, which is a net-shaped reinforcing layer.

[0003] The existing PVC fiber reinforced hose fiber winding device, such as the glass fiber pipe winding forming device disclosed in the utility model patent with application number 202321831878.0, mainly includes a fixed frame, a motor is fixedly connected to the central position of the outer wall of one side of the fixed frame through bolts, the motor is fixedly connected with a turntable through the output end on one side thereof, a core pipe clamp sleeve is arranged on the outer wall of the side of the turntable away from the output end of the motor, and a core pipe fixing groove is formed in the outer wall of one side of the core pipe clamp sleeve; in use, the glass fiber pipe winding core pipe for winding glass fiber is inserted into the core pipe fixing groove on the core pipe clamp sleeve, the hydraulic cylinder drives the clamping block to move through the output end on one side thereof, and the glass fiber pipe winding core pipe is stably and firmly clamped and fixed, the material pushing ring is reset, the motor drives the turntable, the core pipe clamp sleeve and the glass fiber pipe winding core pipe to rotate through the output end on one side thereof, and the glass fiber pipe winding core pipe winds the glass fiber.

[0004] However, the existing winding mechanism mostly directly winds the fiber on the hose, the connection effect of the fiber and the hose is poor, and the existing winding mechanism mostly needs to wait for a long time for setting after winding is completed, which affects the work efficiency. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides a PVC fiber reinforced hose fiber winding device which can not only melt the surface of the hose and enhance the connection effect of the hose and the fiber, but also can cool and set the hose in time, thereby improving the work efficiency.

[0006] The utility model discloses a PVC fiber reinforced hose fiber winding device, including work table, and the bottom of work table is connected with the working surface, still including positioning mechanism, heating mechanism, winding mechanism, winding mechanism, cooling mechanism and three groups of ventilation mechanism, and the bottom of positioning mechanism is connected with the top of work table and carries out the positioning to hose, and heating mechanism is installed on positioning mechanism and carries out heating to hose, and winding mechanism is installed on work table and carries out winding to hose, and winding mechanism is installed on winding mechanism and is wound with fiber on hose, and cooling mechanism is installed on work table and carries out cooling and sets up to hose, and three groups of ventilation mechanism all are installed on cooling mechanism and enhance cooling effect, adjust the positioning mechanism to use different hose pipe diameter, make it can clamp and limit a section of hose, and the hose passes through heating mechanism, and heating mechanism heats hose, makes the surface of hose be in molten state, and winding mechanism pulls hose forward, and winding mechanism is driven to rotate through winding mechanism, and winding mechanism spirally winds fiber on hose, and hose continues to convey forward, makes it enter cooling mechanism and cool, and three groups of ventilation mechanism enhance the cooling effect of cooling mechanism.

[0007] Preferably, the positioning mechanism comprises a positioning frame, two positioning shafts, two guide wheels, two spacers and two adjusting knobs, the bottom end of the positioning frame is connected to the top end of the workbench, a sliding groove is formed in the positioning frame, the two positioning shafts are slidingly installed in the sliding groove of the positioning frame, the two guide wheels are rotatably installed on the two positioning shafts, the two spacers are installed on the two positioning shafts, and the two adjusting knobs are screwed with the two positioning shafts.

[0008] Preferably, the heating mechanism comprises a support plate, a thermal insulation layer and two resistance wires, the bottom end of the support plate is connected to the top end of the workbench, a through hole is formed in the support plate, the thermal insulation layer is installed on the support plate, a cavity is formed between the support plate and the thermal insulation layer, and the two resistance wires are installed in the cavity.

[0009] Preferably, the winding mechanism comprises a back plate, a motor, a speed reducer and a winding roller, the bottom end of the back plate is connected to the top end of the workbench, the motor is installed on the back plate, the speed reducer is installed on the back plate, and the winding roller is rotatably installed on the back plate and is in transmission connection with the speed reducer.

[0010] Preferably, the winding mechanism comprises a transmission shaft, a first gear, a rotating disc, a second gear and three groups of mounting columns, the transmission shaft is rotatably installed on the support plate and is in transmission connection with the speed reducer, the first gear is installed on the transmission shaft, the rotating disc is rotatably installed in the through hole of the support plate, the second gear is installed on the rotating disc and is in transmission connection with the first gear, and the three groups of mounting columns are all installed on the rotating disc; the fiber roll is fixed on the three groups of mounting columns, one section of the fiber is connected with the hose, the speed reducer drives the transmission shaft to rotate, the transmission shaft drives the first gear to rotate, the first gear and the second gear are in meshing transmission, thereby driving the rotating disc and the three groups of mounting columns to rotate, and the limiting spiral is wound on the hose.

[0011] Preferably, the cooling mechanism comprises a water tank, a grid plate, a drain pipe, a drain valve and a water inlet pipe, the bottom end of the water tank is connected with the top end of the workbench, an inner cavity is arranged in the water tank and the water tank is provided with an inlet and an outlet, the grid plate is installed in the inner cavity of the water tank, the drain pipe is installed on the water tank and is in communication with the inner cavity of the water tank, the drain valve is installed on the drain pipe, and the water inlet pipe is installed on the drain pipe and is in communication with the inner cavity of the water tank; a worker closes the drain valve, cooling water is conveyed into the inner cavity of the water tank through the water inlet pipe and the drain pipe, the hose is cooled by the cooling water, the hose and the fiber are cooled and shaped, the grid plate is arranged to prevent the hose from falling into the cooling water after being loosened, and when the water temperature of the cooling water rises, the drain valve is opened to drain the cooling water.

[0012] Preferably, the ventilation mechanism comprises a dust cover, a motor, a rotating shaft and a fan blade, the dust cover is installed at the top end of the water tank, the motor is installed on the dust cover, the rotating shaft is rotatably installed on the dust cover and is in transmission connection with the motor, and the fan blade is installed on the rotating shaft; the dust cover is arranged to prevent external dust, the motor is started, the motor drives the fan blade to rotate through the rotating shaft, the fan blade rotates to accelerate the air flow in the inner cavity of the water tank, and the cooling effect is enhanced.

[0013] Compared with the prior art, the beneficial effects of the utility model are that the adjusting and positioning mechanism uses different hose diameters, can clamp and position one section of the hose, the hose passes through the heating mechanism, the heating mechanism heats the hose, the surface of the hose is in a molten state, the winding mechanism pulls the hose forward, the winding mechanism drives the winding mechanism to rotate, the winding mechanism spirally winds the fiber on the hose, the hose continues to be conveyed forward, enters the cooling mechanism to be cooled, and the three groups of ventilation mechanisms enhance the cooling effect of the cooling mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the axonometric structure schematic view of the utility model;

[0015] Figure 2 is the local enlarged left view structure schematic view of the positioning mechanism of the utility model;

[0016] Figure 3It is the partial enlarged sectional axonometric structure schematic view of the heating mechanism and the winding mechanism of the utility model.

[0017] Figure 4 It is the axonometric structure schematic view of the winding mechanism and the winding mechanism of the utility model.

[0018] Figure 5 It is the partial enlarged sectional axonometric structure schematic view of the cooling mechanism and the ventilation mechanism of the utility model.

[0019] Markings in the drawing: 01, workbench;02, positioning mechanism;21, positioning frame;22, positioning shaft;23, guide wheel;24, gasket;25, adjusting knob;03, heating mechanism;31, support plate;32, heat preservation layer;33, resistance wire;04, winding mechanism;41, back plate;42, motor;43, speed reducer;44, winding roller;05, winding mechanism;51, transmission shaft;52, first gear;53, turntable;54, second gear;55, mounting column;06, cooling mechanism;61, water tank;62, grid plate;63, drain pipe;64, drain valve;65, water inlet pipe;07, ventilation mechanism;71, dust cover;72, motor;73, rotating shaft;74, fan blade. DETAILED DESCRIPTION

[0020] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. EMBODIMENT

[0021] The utility model discloses a PVC fiber reinforced hose fiber winding device, including work table 01, and the bottom of work table 01 is connected with the working surface, still include positioning mechanism 02, heating mechanism 03, winding mechanism 04, winding mechanism 05, cooling mechanism 06 and three groups of ventilation mechanism 07, and the bottom of positioning mechanism 02 is connected with the top of work table 01 and is positioned to hose, and heating mechanism 03 is installed on positioning mechanism 02 and is heated to hose, and winding mechanism 04 is installed on work table 01 and is rolled up to hose, and winding mechanism 05 is installed on winding mechanism 04 and is wound on the hose with fiber, and cooling mechanism 06 is installed on work table 01 and is cooled to the hose and is shaped, and three groups of ventilation mechanism 07 are all installed on cooling mechanism 06 and enhance cooling effect, positioning mechanism 02 includes positioning frame 21, two groups of positioning shaft 22, two groups of guide pulley 23, two groups of gasket 24 and two groups of adjusting knob 25, and the bottom of positioning frame 21 is connected with the top of work table 01, and the slide slot is opened on positioning frame 21, two groups of positioning shaft 22 are all slidingly installed in the slide slot of positioning frame 21, two groups of guide pulley 23 are rotatably installed on two groups of positioning shaft 22 respectively, two groups of gasket 24 are installed on two groups of positioning shaft 22 respectively, and two groups of adjusting knob 25 are screw-connected with two groups of positioning shaft 22 respectively, heating mechanism 03 includes support plate 31, heat preservation layer 32 and two groups of resistance wire 33, and the bottom of support plate 31 is connected with the top of work table 01, and the through -hole is opened on support plate 31, and heat preservation layer 32 is installed on support plate 31, and the cavity is enclosed between support plate 31 and heat preservation layer 32, and two groups of resistance wire 33 are all installed in the cavity, winding mechanism 04 includes backboard 41, motor 42, speed reducer 43 and winding roller 44, and the bottom of backboard 41 is connected with the top of work table 01, and motor 42 is installed on backboard 41, and speed reducer 43 is installed on backboard 41, and winding roller 44 is rotatably installed on backboard 41 and is transmissionally connected with speed reducer 43, winding mechanism 05 includes transmission shaft 51, first gear 52, turntable 53, second gear 54 and three groups of mounting column 55, transmission shaft 51 is rotatably installed on support plate 31 and is transmissionally connected with speed reducer 43, first gear 52 is installed on transmission shaft 51, turntable 53 is rotatably installed in the through -hole of support plate 31, second gear 54 is installed on turntable 53 and is transmissionally connected with first gear 52, and three groups of mounting column 55 are all installed on turntable 53.In its work, first, the staff slides the positioning shaft 22, adjusts the height of the guide wheel 23, then twists the adjusting knob 25, and the adjusting knob 25 presses the gasket 24, and the gasket 24 cooperates with the positioning shaft 22 to fix it on the positioning frame 21, and the two groups of guide wheels 23 are convenient for limiting the height of the hose, when the hose passes through the cavity, the two groups of resistance wires 33 heat the hose, so that the surface of the hose is in a molten state, the heat preservation layer 32 is used for heat preservation of the hose, heat loss is avoided, the fiber roll is fixed on the three groups of mounting columns 55, and a section of the fiber is connected with the hose, the speed reducer 43 drives the transmission shaft 51 to rotate, the transmission shaft 51 drives the first gear 52 to rotate, the first gear 52 and the second gear 54 are engaged in transmission, so as to drive the rotating disc 53 and the three groups of mounting columns 55 to rotate, the limiting spiral is wound on the hose, one end of the hose is fixed on the winding roller 44, the motor 42 is started, the motor 42 drives the winding roller 44 to rotate through the speed reducer 43, and the winding roller 44 pulls and winds the hose. Embodiment

[0022] As Figures 1 to 5As shown, the PVC fiber reinforced hose fiber winding device, on the basis of embodiment 1;Cooling mechanism 06 includes water tank 61, grid plate 62, drain pipe 63, drain valve 64 and water inlet pipe 65, the bottom end of water tank 61 is connected with the top end of workbench 01, water tank 61 is internally provided with inner chamber and is opened with feed port and discharge port, grid plate 62 is installed in the inner chamber of water tank 61, drain pipe 63 is installed on water tank 61 and is communicated with the inner chamber of water tank 61, drain valve 64 is installed on drain pipe 63, water inlet pipe 65 is installed on drain pipe 63 and is communicated with the inner chamber of water tank 61;Ventilation mechanism 07 includes dust cover 71, motor 72, rotating shaft 73 and fan blade 74, dust cover 71 is installed at the top end of water tank 61, motor 72 is installed on dust cover 71, rotating shaft 73 is rotatably installed on dust cover 71 and is drivingly connected with motor 72, fan blade 74 is installed on rotating shaft 73;When it works, first, the staff slides positioning shaft 22, adjusts the height of guide pulley 23, then twists adjusting knob 25, makes adjusting knob 25 compress gasket 24, gasket 24 cooperates with positioning shaft 22 and fixes it on positioning frame 21, the height of hose is conveniently positioned by setting two guide pulleys 23, when the hose passes through the cavity, two groups of resistance wires 33 heat the hose, so that the surface of the hose is in a molten state, the hose is heat-insulated by heat-insulating layer 32, heat loss is avoided, the fiber roll is fixed on three groups of mounting columns 55, and a section of the fiber is connected with the hose, speed reducer 43 drives transmission shaft 51 to rotate, transmission shaft 51 drives first gear 52 to rotate, first gear 52 and second gear 54 are engaged in transmission, so as to drive rotating disc 53 and three groups of mounting columns 55 to rotate, so that the limiting spiral is wound on the hose, the staff closes drain valve 64, and the cooling water is delivered into the inner chamber of water tank 61 through water inlet pipe 65 and drain pipe 63, so that the hose is cooled by the cooling water, so that the hose and the fiber are cooled and shaped, dust is avoided by setting dust cover 71, motor 72 is started, motor 72 drives fan blade 74 to rotate through rotating shaft 73, fan blade 74 rotates to accelerate the air flow in the inner chamber of water tank 61, and the cooling effect is enhanced, one end of the hose is fixed on winding roller 44, motor 42 is started, motor 42 drives winding roller 44 to rotate through speed reducer 43, and winding roller 44 pulls and winds the hose, when the cooling water temperature rises, the drain valve 64 is opened to discharge the cooling water.

[0023] The motor 42, the speed reducer 43 and the motor 72 of the utility model are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.

[0024] The above merely is the preferred implementation manner of the present application, and it should be noted that, for the ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present application.

Claims

1. A PVC fiber reinforced hose fiber winding device, comprising a workbench (01), the bottom end of the workbench (01) is connected with a work surface; characterized in that, The positioning mechanism (02), the heating mechanism (03), the winding mechanism (04), the winding mechanism (05), the cooling mechanism (06) and the three sets of ventilation mechanisms (07) are further included, the bottom end of the positioning mechanism (02) is connected with the top end of the workbench (01) and positions the hose, the heating mechanism (03) is installed on the positioning mechanism (02) and heats the hose, the winding mechanism (04) is installed on the workbench (01) and winds the hose, the winding mechanism (05) is installed on the winding mechanism (04) and winds the fiber on the hose, the cooling mechanism (06) is installed on the workbench (01) and cools and shapes the hose, and the three sets of ventilation mechanisms (07) are all installed on the cooling mechanism (06) and enhance the cooling effect.

2. A PVC fiber reinforced hose fiber winding apparatus as claimed in claim 1, characterized in that, The positioning mechanism (02) includes a positioning frame (21), two sets of positioning shafts (22), two sets of guide wheels (23), two sets of gaskets (24) and two sets of adjusting knobs (25), the bottom end of the positioning frame (21) is connected with the top end of the workbench (01), the positioning frame (21) is provided with a sliding slot, the two sets of positioning shafts (22) are both slidingly installed in the sliding slot of the positioning frame (21), the two sets of guide wheels (23) are both rotationally installed on the two sets of positioning shafts (22), the two sets of gaskets (24) are both installed on the two sets of positioning shafts (22), and the two sets of adjusting knobs (25) are both in threaded connection with the two sets of positioning shafts (22).

3. A PVC fiber reinforced hose fiber winding apparatus as claimed in claim 1, wherein, The heating mechanism (03) includes a supporting plate (31), a heat preservation layer (32) and two sets of resistance wires (33), the bottom end of the supporting plate (31) is connected with the top end of the workbench (01), the supporting plate (31) is provided with a through hole, the heat preservation layer (32) is installed on the supporting plate (31), a cavity is formed between the supporting plate (31) and the heat preservation layer (32), and the two sets of resistance wires (33) are both installed in the cavity.

4. A PVC fiber reinforced hose fiber winding apparatus as claimed in claim 1, wherein, The winding mechanism (04) includes a back plate (41), a motor (42), a speed reducer (43) and a winding roller (44), the bottom end of the back plate (41) is connected with the top end of the workbench (01), the motor (42) is installed on the back plate (41), the speed reducer (43) is installed on the back plate (41), and the winding roller (44) is rotationally installed on the back plate (41) and is in transmission connection with the speed reducer (43).

5. A PVC fibre reinforced hose fibre winding apparatus as claimed in claim 4, wherein, The winding mechanism (05) includes a transmission shaft (51), a first gear (52), a rotating disc (53), a second gear (54) and three sets of mounting columns (55), the transmission shaft (51) is rotationally installed on the supporting plate (31) and is in transmission connection with the speed reducer (43), the first gear (52) is installed on the transmission shaft (51), the rotating disc (53) is rotationally installed in the through hole of the supporting plate (31), the second gear (54) is installed on the rotating disc (53) and is in transmission connection with the first gear (52), and the three sets of mounting columns (55) are all installed on the rotating disc (53).

6. A PVC fiber reinforced hose fiber winding apparatus as claimed in claim 1, wherein, The cooling mechanism (06) comprises a water tank (61), a grid plate (62), a drain pipe (63), a drain valve (64) and a water inlet pipe (65), the bottom end of the water tank (61) is connected with the top end of the workbench (01), the water tank (61) is internally provided with an inner cavity and is provided with an inlet and an outlet, the grid plate (62) is installed in the inner cavity of the water tank (61), the drain pipe (63) is installed on the water tank (61) and is in communication with the inner cavity of the water tank (61), the drain valve (64) is installed on the drain pipe (63), and the water inlet pipe (65) is installed on the drain pipe (63) and is in communication with the inner cavity of the water tank (61).

7. A PVC fibre reinforced hose fibre winding apparatus as claimed in claim 6, characterised in that, The ventilation mechanism (07) comprises a dust cover (71), a motor (72), a rotating shaft (73) and a fan blade (74), the dust cover (71) is installed at the top end of the water tank (61), the motor (72) is installed on the dust cover (71), the rotating shaft (73) is rotatably installed on the dust cover (71) and is in transmission connection with the motor (72), and the fan blade (74) is installed on the rotating shaft (73).

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