Cooling device for granulation of flame-retardant master batch

By combining water-cooling and air-cooling cooling devices, and utilizing water curtains, air-cooled boxes, and partitions to accelerate moisture removal, the problem of moisture residue caused by traditional water-cooling soaking is solved, achieving rapid cooling and quality improvement of the masterbatch.

CN223948474UActive Publication Date: 2026-02-27JINWEI NANO NEW MATERIALS (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202520365221.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-27
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Traditional water-cooling immersion cooling methods result in residual moisture on the flame retardant masterbatch strips, affecting subsequent processes and causing quality defects.

Method used

A cooling device combining a water-cooled table and an air-cooled box is used. A water curtain is used for initial cooling and shaping, and then the surface moisture is removed and further cooled by the air-cooled box. Separators and elastic arched plates are used to accelerate moisture removal during the movement of the masterbatch.

Benefits of technology

It achieves rapid cooling and shaping and completely removes moisture, improving the cooling effect and quality stability of the masterbatch.

✦ Generated by Eureka AI based on patent content.

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Abstract

A cooling device for flame-retardant master batch granulation relates to the field of flame-retardant master batch preparation and cooling and comprises a water cooling table and an air cooling box, an inclined plane area is arranged in an inner cavity of the water cooling table, two fixing columns are fixedly mounted on the upper end face of the water cooling table, and a cooling water tank is fixedly mounted between the two fixing columns. The cooling water tank stretches across the water cooling table, a water outlet groove is formed in the left end of the cooling water tank, a cooling fan is fixedly installed on the upper end face of the air cooling tank, and an air outlet net opening is formed in the bottom end of the air cooling tank. And then surface moisture is removed through air cooling, the strip-shaped object is further cooled to a proper temperature, meanwhile, the strip-shaped object further shakes in the two elastic arch-shaped pieces through inertia generated in the movement process by means of the partition plates and the elastic arch-shaped pieces during air cooling, and therefore removal of moisture left on the strip-shaped object is accelerated, and the cooling effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cooling in the preparation of flame retardant masterbatch, and in particular to a cooling device for granulation of flame retardant masterbatch. Background Technology

[0002] Flame retardant masterbatch is a granular substance made by combining flame retardants and carrier resins through a specific process. It can be easily added to the production process of plastic products to improve their flame retardant properties. The use of flame retardant masterbatch not only simplifies the production process but also improves the dispersibility of flame retardants in the matrix material, thereby enhancing the quality and consistency of the final product.

[0003] The premixed material is fed into a twin-screw extruder. In the extruder, the material is heated, melted, sheared and mixed, and then extruded into strips from the die. After cooling and drying, the extruded strips are cut into granules, which are flame retardant masterbatches.

[0004] During extrusion, the material needs to be cooled and shaped as soon as possible. Traditional cooling methods mostly involve water immersion. Our invention results in excess moisture remaining on the strip-shaped raw material, affecting subsequent processes. It also absorbs some moisture, leading to defects in the quality of the raw material. Utility Model Content

[0005] The purpose of this invention is to provide a cooling device for granulation of flame-retardant masterbatch, so as to solve the problems mentioned in the background art.

[0006] The technical problem solved by this utility model is achieved through the following technical solution:

[0007] A cooling device for granulating flame-retardant masterbatch includes a water-cooled platform and an air-cooled box. The water-cooled platform has an inclined area in its inner cavity. Two fixed columns are fixedly installed on the upper surface of the water-cooled platform, and a cooling water tank is fixedly installed between the two fixed columns. The cooling water tank spans across the water-cooled platform, and a water outlet is provided at the left end of the cooling water tank. A cooling fan is fixedly installed on the upper surface of the air-cooled box, and an air outlet is provided at the bottom end of the air-cooled box. Two guide rollers are installed between the front and rear side walls of the bottom cavity of the air-cooled box. Each guide roller is located at the inlet and outlet positions on the left and right sides of the bottom cavity of the air-cooled box, and several partition plates are rotatably installed on each guide roller.

[0008] Preferably, the number of partition plates is even, and two adjacent partition plates form a group. Each partition plate in the group has an elastic arched piece fixedly installed on its end-facing surface.

[0009] Preferably, the front and rear ends of the guide roller near the side of the water cooling table extend outwardly and slide through the outer end face of the air cooling box, and are respectively provided with a baffle plate part, the front end face of the air cooling box is fixedly installed with a motor, the output end of the motor is fixedly installed with a rotating shaft, the rotating shaft is fixedly connected with an oval head, the oval head is located between the baffle plate part on the front side and the air cooling box, and the baffle plate part on the rear side and the air cooling box are connected with a reset spring.

[0010] Preferably, the left end of the water cooling table is fixedly installed with a collecting box, and the opening of the inner cavity of the collecting box is located at the edge of the right side of the inner cavity of the water cooling table.

[0011] Preferably, a guide cylinder is rotatably installed at the opening of the right side of the inner cavity of the water cooling table.

[0012] Preferably, a support plate is fixedly installed at the bottom of the water cooling table, and the bottom of the support plate is fixedly connected with a base, and the collecting box and the air cooling box are fixedly installed on the base.

[0013] The utility model discloses the advantages and positive effects are:

[0014] The utility model discloses first pass through the water curtain inclined plane to the extruded master batch raw material strip and cool and shape quickly, then utilize air cooling to remove surface moisture and further cool to suitable temperature, simultaneously utilize the partition board and the elastic arc piece when air cooling, and when reciprocating motion, the strip abuts on the elastic arc piece, and the inertia in the movement process will make the strip further appear to shake in two elastic arc pieces, thereby accelerate to remove the moisture remaining on the strip, and simultaneously in the movement process can make the contact between the strip and cooling air more comprehensive, improve cooling effect. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model discloses further illustrate in combination with the drawings and examples.

[0016] Figure 1 It is the overall structure schematic view of the utility model discloses a kind of cooling device of flame-retardant master batch granulation;

[0017] Figure 2 It is another view structure schematic view of the utility model discloses a kind of cooling device of flame-retardant master batch granulation;

[0018] Figure 3 It is the bottom view structure schematic view of the utility model discloses a kind of cooling device of flame-retardant master batch granulation;

[0019] Figure 4 It is the structure schematic view of the utility model discloses a kind of cooling device of flame-retardant master batch granulation middle part partition plate;

[0020] Figure 5The utility model discloses a cooling device for the granulation of flame-retardant master batch, which is characterized by the following technical scheme.

[0021] The parts in the drawing are described as follows: base 10, support plate 11, water cooling table 12, inclined surface area 13, fixed column 14, cooling water tank 15, water outlet groove 16, collection tank 17, air cooling tank 18, cooling fan 19, air outlet mesh 20, guide roller 21, partition plate 22, motor 23, rotating shaft 24, oval head 25, baffle disc part 26, guide cylinder 27. DETAILED DESCRIPTION

[0022] The utility model will be described in further detail in combination with the drawings. Obviously, the described embodiments are only some of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. The drawings are all simplified schematic views, which only schematically show the basic structure of the utility model, and thus only show the relevant components of the utility model.

[0023] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings, and several embodiments of the utility model are shown in the drawings. However, the utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0024] The utility model will be described more fully below in combination with Figures 1-5 The utility model will be described in detail below. For the sake of convenience, the directions mentioned below are defined as follows: the up-down-left-right directions mentioned below are consistent with the up-down-left-right directions of the front view of the utility model device, Figure 1 the front-back-left-right-up-down directions of the front view of the utility model device, Figure 1 the front-back-left-right-up-down directions of the front view of the utility model device.

[0025] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood broadly. For example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or direct connection, or indirect connection through an intermediate medium; it can be the internal communication of at least two elements or the interaction relationship between at least two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0026] The utility model embodiments will be described in further detail below in combination with the drawings:

[0027] Please refer toFigures 1-5 The utility model provides a kind of cooling device of flame-retardant master batch granulation of an embodiment provided by the utility model: including base 10, water cooling platform 12, collection box 17, air cooling box 18 and cooling fan 19, the collection box 17 is installed in the upper end surface of the base 10, and the water cooling platform 12 is supported by support plate 11 and collection box 17, the opening edge of the inner cavity right side of the water cooling platform 12 and the inner cavity opening of the collection box 17 are connected, and two fixed columns 14 are fixedly installed on the upper end surface of the water cooling platform 12, cooling water tank 15 is fixedly installed between two fixed columns 14, cooling water tank 15 straddles the upper of water cooling platform 12, water groove 16 is provided at the left end of cooling water tank 15, and water inlet pipe is provided at front and rear ends respectively, for being communicated with the cooling water source of outside, water is supplied to cooling water tank 15, and cooling water is discharged from water groove 16, forms water curtain and falls on inclined surface area 13, and flows into collection box 17 for recycling along inclined surface area 13, and the master batch raw material strip extruded by double-screw extruder extends downwards along inclined surface from the upper of inclined surface area 13, so that master batch raw material strip is cooled by water curtain first, and water flow is cooled along inclined surface, and after water cooling, it is further air-cooled in air cooling box 18, removes surface moisture and is further cooled to suitable temperature, wherein cooling fan 19 is fixedly installed on the upper end surface of air cooling box 18, cooling fan 19 is used as the output machine of cooling air source, air outlet net mouth 20 is provided at the bottom end of air cooling box 18, as the output port of cooling air, two guide rollers 21 are installed between the front and rear side walls of the bottom cavity of air cooling box 18, each guide roller 21 is located at the import and export position of the left and right sides of the bottom cavity of air cooling box 18, and a plurality of partition plates 22 are rotatably installed on each guide roller 21, master batch raw material strip is guided along guide cylinder 27, and is supported on guide roller 21, uses partition plate 22 as the interval between adjacent two master batch raw material strips, and cooling air from air outlet net mouth 20 continuously acts on water-cooled master batch raw material strip, removes surface moisture and is further cooled to suitable temperature.

[0028] It is worth mentioning that in order to further ensure that the moisture on the master batch raw material strip is completely removed and quickly reaches the appropriate temperature, in the embodiment, the partition plates 22 are arranged in an even number, two adjacent partition plates 22 form a group, the partition plates 22 in each group are respectively fixedly installed with elastic arch-shaped sheets on the facing end faces, then one master batch raw material strip is respectively placed in each group of partition plates 22, and the front and rear ends of the guide rollers 21 close to the water cooling table 12 respectively extend outward and slide through the outer end face of the air cooling box 18, and are respectively provided with baffle plate parts 26. The front end face of the air cooling box 18 is fixedly installed with a motor 23, the output end of the motor 23 is fixedly installed with a rotating shaft 24, the rotating shaft 24 is fixedly connected with an oval head 25, the oval head 25 is located between the baffle plate part 26 on the front side and the air cooling box 18, and a return spring is connected between the baffle plate part 26 on the rear side and the air cooling box 18. When the water-cooled master batch raw material strip is located between each group of partition plates 22, the cooling fan 19 is started to generate cooling air to be discharged from the air outlet net 20 and act on the master batch raw material strip, and the motor 23 is started to drive the rotating shaft 24 to rotate, thereby driving the oval head 25 to rotate, so that the guide roller 21 close to the water cooling table 12 reciprocates forward and backward, thereby driving the master batch raw material strip to reciprocate forward and backward, and the strip abuts against the elastic arch-shaped sheets. Inertia generated in the movement process makes the strip further shake in the two elastic arch-shaped sheets, thereby accelerating the removal of the moisture remaining on the strip, and enabling the strip to be more fully contacted with the cooling air in the movement process, thereby improving the cooling effect.

[0029] In specific implementation, the external water source is connected to the front and rear ends of the cooling water tank 15, and cooling water is discharged from the water outlet groove 16 to form a water curtain falling on the inclined surface area 13. At this time, the master batch raw material strip extruded by the double-screw extruder extends downward along the inclined surface from above the inclined surface area 13 and abuts against the guide cylinder 27 and passes between each group of partition plates 22. First, the water curtain is used to cool the master batch raw material strip, and the water flow is used to cool the master batch raw material strip along the inclined surface. At the same time, the cooling fan 19 is started to generate cooling air to be discharged from the air outlet net 20 and act on the master batch raw material strip, and the motor 23 is started to drive the rotating shaft 24 to rotate, thereby driving the oval head 25 to rotate, so that the guide roller 21 close to the water cooling table 12 reciprocates forward and backward, thereby driving the master batch raw material strip to reciprocate forward and backward, and the strip abuts against the elastic arch-shaped sheets. Inertia generated in the movement process makes the strip further shake in the two elastic arch-shaped sheets, thereby accelerating the removal of the moisture remaining on the strip, and enabling the strip to be more fully contacted with the cooling air in the movement process, thereby improving the cooling effect.

[0030] It should be emphasized that the embodiments of the present application are illustrative rather than limiting, and thus the present application is not limited to the embodiments described in the detailed description, but rather any other embodiments derived from the technical solutions of the present application by those skilled in the art also fall within the scope of the present application.

Claims

1. A cooling device for the granulation of flame-retardant masterbatches, comprising a water-cooling table (12) and an air-cooling box (18), characterized in that: The inner cavity of the water cooling table (12) is provided with a slope area (13), the upper end surface of the water cooling table (12) is fixedly provided with two fixed columns (14), the two fixed columns (14) are fixedly provided with a cooling water tank (15), the cooling water tank (15) is transversely arranged above the water cooling table (12), the left end of the cooling water tank (15) is provided with a water outlet groove (16), the upper end surface of the air cooling tank (18) is fixedly provided with a cooling fan (19), the bottom end of the air cooling tank (18) is provided with an air outlet mesh (20), two guide rollers (21) are arranged between the front and rear side walls of the bottom cavity of the air cooling tank (18), each guide roller (21) is arranged at the inlet and outlet positions on the left and right sides of the bottom cavity of the air cooling tank (18), and a plurality of partition plates (22) are rotatably arranged on each guide roller (21).

2. A cooling device for the granulation of flame-retardant masterbatches according to claim 1, characterized in that: The number of the partition plates (22) is even, two adjacent partition plates (22) form a group, and the partition plates (22) in each group are fixedly provided with elastic arched plates on the facing end surfaces.

3. A cooling device for the granulation of flame-retardant masterbatches according to claim 2, characterized in that: The front and rear ends of the guide roller (21) near the water cooling table (12) extend outwardly and slide through the outer end surface of the air cooling tank (18), and are provided with baffle plates (26), respectively, a motor (23) is fixedly arranged on the front end surface of the air cooling tank (18), a rotating shaft (24) is fixedly arranged on the output end of the motor (23), an oval head (25) is fixedly connected to the rotating shaft (24), the oval head (25) is located between the baffle plate (26) on the front side and the air cooling tank (18), and a reset spring is connected between the baffle plate (26) on the rear side and the air cooling tank (18).

4. A cooling device for the granulation of flame-retardant masterbatches according to claim 3, characterized in that: The left end of the water cooling table (12) is fixedly provided with a collecting tank (17), and the opening of the inner cavity of the collecting tank (17) is located at the edge of the right side of the inner cavity of the water cooling table (12).

5. A cooling device for the granulation of flame-retardant masterbatches according to claim 4, characterized in that: A guide cylinder (27) is rotatably arranged at the opening of the right side of the inner cavity of the water cooling table (12).

6. A cooling device for the granulation of flame-retardant masterbatches according to claim 5, characterized in that: The bottom of the water cooling table (12) is fixedly provided with a support plate (11), the bottom of the support plate (11) is fixedly connected with a base (10), and the collecting tank (17) and the air cooling tank (18) are fixedly arranged on the base (10).