Device for detecting hardness of plug valve

Abstract

The utility model relates to the technical field of plug valve detection, in particular to a hardness detection device for a plug valve. The hardness detection device of the plug valve comprises a machine frame, a plug valve transferring, taking and placing device and a hardness detection mechanism, a table top is arranged at the top of the machine frame, a rotating device is arranged on the table top, a bearing disc is arranged on the rotating device, a positioning column matched with a port of the plug valve is arranged on the bearing disc, and the plug valve transferring, taking and placing device and the hardness detection mechanism are arranged on the table top. And the hardness detection mechanism is arranged at the part, corresponding to one side of the rotating device, of the upper part of the table board. The device has the advantages that the structural design is reasonable, mechanical transferring of the plug valve can be achieved, hardness detection is achieved in the transferring process, and the problems that in the prior art, no special tool exists, the detection difficulty is large, the strength is high, and consumed time is long are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plug valve detection, especially relates to a hardness detection device of plug valve. BACKGROUND

[0002] The plug valve is a rotating valve with a plunger-shaped closing part, which is opened or closed by rotating 90 degrees to make the channel port on the valve plug communicate with or separate from the channel port on the valve body. The plug valve needs to be detected for the following indicators during production:

[0003] 1) appearance inspection; 2) sealing performance detection; 3) operating torque detection; 4) pressure resistance test; 5) life test; 6) flow characteristic detection; 7) rotation angle detection; 8) torque characteristic detection; 9) leakage rate detection;

[0004] Some plug valves used in special occasions (such as oil and gas pipelines) also need to be detected for hardness to meet the use requirements. However, there is no device specially used for plug valve hardness detection at present, and generally, manual hardness detection instruments are used, and then some instruments are used for plug valve moving, hoisting and other operations for detection, which is difficult and inefficient.

[0005] Therefore, it is necessary to develop a hardness detection device for plug valve to overcome the above technical problems. CONTENT OF THE UTILITY MODEL

[0006] The utility model solves the technical problem of providing a hardness detection device for plug valve, which effectively overcomes the defects of the prior art.

[0007] The technical solution of the utility model to solve the above technical problem is as follows:

[0008] A hardness detection device for plug valve, comprising a rack, a plug valve moving, taking and placing device, and a hardness detection mechanism, wherein the top of the rack is provided with a table top, the table top is provided with a rotating device, the rotating device is provided with a bearing disc, the bearing disc is provided with a positioning column matched with the port of the plug valve, and the hardness detection mechanism is arranged on the upper part of the table top corresponding to the side of the rotating device.

[0009] On the basis of the above technical solution, the utility model can also be improved as follows.

[0010] Further, the plug valve moving, taking and placing device comprises a first mechanical hand.

[0011] Further, one side of the rack is provided with an inlet assembly line, and the other side is provided with an outlet assembly line.

[0012] Further, the rotating device is a rotary support.

[0013] Further, the positioning column surface is wrapped with a flexible wear-resistant layer.

[0014] Further, the hardness detection mechanism is an ultrasonic hardness detector.

[0015] Further, the cock valve transfer taking and placing device is distributed on one side of the table top, the other side of the table top is provided with a first lifting mechanism, the upper end of the first lifting mechanism is provided with a telescopic mechanism, the main body of the ultrasonic hardness detector is mounted on the first lifting mechanism, and the detection end is mounted on the telescopic end of the telescopic mechanism, and the telescopic mechanism is used for driving the detection end of the ultrasonic hardness detector to horizontally extend and retract to approach or move away from the cock valve mounted on the positioning column.

[0016] Further, the first lifting mechanism is an electric linear module, and the telescopic mechanism is an electric push rod.

[0017] Further, the table top is provided with a second lifting mechanism, the upper end of the second lifting mechanism is provided with a cross beam extending above the positioning column through connection, the lower end of the cross beam is rotatably provided with a pressure plate, and the lower end of the pressure plate is provided with a limiting column coaxially distributed with the positioning column.

[0018] Further, the second lifting mechanism is an electric lifting column.

[0019] The beneficial effects of the utility model are: the structure design is reasonable, the mechanization transfer of the cock valve can be realized, the hardness detection can be realized in the transfer process, and the problems of no special tooling, great detection difficulty, high strength, long time consumption of traditional technology are improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structure schematic view of the hardness detection device of the cock valve of the utility model;

[0021] Figure 2 It is a distribution diagram of the table top and the in-out material flow line in the hardness detection device of the cock valve of the utility model.

[0022] In the drawings, the component list represented by each sign is as follows:

[0023] 1, rack; 2, cock valve transfer taking and placing device; 3, hardness detection mechanism; 4, rotating device; 5, in-feed flow line; 6, out-feed flow line; 7, first lifting mechanism; 8, telescopic mechanism; 11, table top; 41, bearing disc; 42, positioning column; 111, second lifting mechanism; 112, cross beam; 113, pressure plate; 114, limiting column. DETAILED DESCRIPTION

[0024] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and not used to limit the scope of the utility model.

[0025] Embodiment

[0026] As Figure 1 shown, the hardness detection device of the plug valve of the embodiment comprises a rack 1, a plug valve transfer taking and placing device 2 and a hardness detection mechanism 3, the top of the rack 1 is provided with a table 11, the table 11 is provided with a rotating device 4, the rotating device 4 is provided with a bearing disc 41, the bearing disc 41 is provided with a positioning column 42 matched with the port of the plug valve, and the hardness detection mechanism 3 is installed on the upper part of the table 11 corresponding to the side of the rotating device 4.

[0027] The hardness detection device of the plug valve of the embodiment obtains the plug valve to be detected near the rack 1 through the plug valve transfer taking and placing device 2, and then moves to the bearing disc 41, and makes one end flange of the plug valve downward, and makes the corresponding through hole sleeve on the positioning column 42, so that the plug valve is "erected" on the bearing disc 41. During detection, the detection end of the hardness detection mechanism 3 contacts the surface of the plug valve to detect the hardness. During the process, the detection end is temporarily separated from the plug valve, and then the rotating device 4 is operated to rotate and adjust the angle of the plug valve, and then the hardness detection mechanism 3 is used for detection again to realize detection of multiple points in different directions. The whole device has reasonable structure design, can realize mechanical transfer of the plug valve, and can realize hardness detection during the transfer process, and improves the problems of no special tooling, high detection difficulty, high intensity and long time consumption in the traditional technology.

[0028] As a preferred embodiment, the plug valve transfer taking and placing device 2 comprises a first mechanical hand.

[0029] In the above embodiment, the first mechanical hand with clamping jaws is used to grab the plug valve near the rack 1, and then transfer it to the bearing disc 41 and sleeve it on the positioning column 42, and the operation is very intelligent.

[0030] It should be noted that: the mechanical hand is a commonly used intelligent robot, and the positioning, grabbing and placing actions are mature technologies (generally cooperating with a machine vision system for accurate positioning and placing), which will not be described here.

[0031] As a preferred embodiment, as Figure 2 shown, one side of the rack 1 is provided with an infeed flow line 5, and the other side is provided with an outfeed flow line 6.

[0032] In the above embodiment, the infeed flow line 5 and the outfeed flow line 6 are distributed on both sides of the rack 1, the plug valve transfer taking and placing device 2 can obtain the plug valve from the infeed flow line 5, place it on the bearing disc 41, and after detection, place it on the outfeed flow line 6 for conveying, so that the whole realizes flow line type operation, and the processing efficiency is higher.

[0033] In the embodiment, the rotating device 4 is a rotary support of a suitable type.

[0034] In the embodiment, the positioning column 42 is wrapped with a flexible wear-resistant layer. On the one hand, the flexible wear-resistant layer can play a certain protective role when the plug valve is inserted into the positioning column 42. On the other hand, the flexible wear-resistant layer can also compensate for the gap between the positioning column 42 and the flange hole of the end of the plug valve, so that the plug valve is more stable when it is inserted into the positioning column 42.

[0035] In the embodiment, the hardness detection mechanism 3 is an ultrasonic hardness detector of a suitable type.

[0036] As a preferred embodiment, the plug valve transfer and taking and placing device 2 is distributed on one side of the table top 11, the other side of the table top 11 is provided with the first lifting mechanism 7, the upper end of the first lifting mechanism 7 is provided with the telescopic mechanism 8, the main body of the ultrasonic hardness detector is arranged on the first lifting mechanism 7, and the detection end is arranged at the telescopic end of the telescopic mechanism 8. The telescopic mechanism 8 is used to drive the detection end of the ultrasonic hardness detector to horizontally extend or retract to approach or move away from the plug valve arranged on the positioning column 42.

[0037] In the embodiment, the plug valve transfer and taking and placing device 2 and the hardness detection mechanism are distributed on both sides of the table top 11 and do not affect each other. During detection, the first lifting mechanism 7 drives the telescopic mechanism 8 to ascend and descend to adjust the height (that is, to adjust the height of the detection end of the ultrasonic hardness detector), so that detection at different positions in the vertical direction is realized. The telescopic mechanism 8 drives the detection end to extend and contact the surface of the plug valve, so that effective detection of hardness is realized. After detection at each point is completed, the telescopic mechanism 8 is retracted to adjust to the next point (or the rotating device 4 drives the plug valve to rotate by a certain angle), and the telescopic mechanism 8 is extended again to contact and detect. After detection is completed, the first lifting mechanism 7 and the telescopic mechanism 8 are returned to move away from the plug valve, so that automatic detection is realized as a whole.

[0038] In the embodiment, the first lifting mechanism 7 is an electric linear module of a suitable type, and the telescopic mechanism 8 is an electric push rod of a suitable type. Both of them can be connected to a smart terminal to realize intelligent control.

[0039] Of course, in the embodiment, the first lifting mechanism 7 and the telescopic mechanism 8 can be replaced by a mechanical hand, that is, two mechanical hands are distributed on both sides of the table top 11, one is used to obtain the plug valve, and the other is used to drive the detection end of the ultrasonic hardness detector to contact different positions on the surface of the plug valve.

[0040] As a preferred embodiment, the second lifting mechanism 111 is arranged on the table top 11, the upper end of the second lifting mechanism 111 is connected with a cross beam 112 extending above the positioning column 42, the lower end of the cross beam 112 is rotatably arranged with a pressing disc 113, and the lower end of the pressing disc 113 is arranged with a limiting column 114 coaxially distributed with the positioning column 42.

[0041] In the embodiment, after the plug valve sleeve is placed on the bearing disc 41, the second lifting mechanism 111 drives the cross beam 112 to descend, so that the pressing disc 113 is pressed against the flange end on the upper end of the plug valve, and meanwhile, the limiting column 114 at the lower end of the pressing disc 113 is inserted into the hole on the upper end of the plug valve, thereby achieving good positioning of the upper and lower ends and ensuring that the plug valve is not displaced or tilted during detection.

[0042] In the embodiment, the second lifting mechanism 111 is an electric lifting column of a suitable model on the market and is intelligently controlled by connecting with a terminal.

[0043] In the description of the utility model, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0044] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.

[0045] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication or interaction relationship between two elements, unless otherwise explicitly limited. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0046] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature is "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or it only means that the first feature is higher than the second feature in horizontal height. The first feature is "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or it only means that the first feature is lower than the second feature in horizontal height.

[0047] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or features of different embodiments or examples described in the present application without contradiction.

[0048] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application. Those skilled in the art can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A hardness testing device for a stopcock valve, characterized by: Including frame (1), plug valve transfer pick-and-place device (2) and hardness detection mechanism (3), the top of the frame (1) is provided with a table top (11), the table top (11) is provided with a rotating device (4), the rotating device (4) is provided with a bearing disc (41), the bearing disc (41) is provided with a positioning column (42) matched with the port of the plug valve, the hardness detection mechanism (3) is installed on the upper part of the table top (11) corresponding to the side of the rotating device (4).

2. The hardness testing device for a faucet valve according to claim 1, characterized in that: The plug valve transfer pick-and-place device (2) comprises a first mechanical arm.

3. The hardness testing device for a faucet valve according to claim 2, characterized in that: One side of the frame (1) is provided with an inlet flow line (5), and the other side is provided with an outlet flow line (6).

4. The hardness testing device for a faucet valve according to claim 1, characterized in that: The rotating device (4) is a rotary support.

5. The hardness testing device for a faucet valve according to claim 1, characterized in that: The surface of the positioning column (42) is wrapped with a flexible wear-resistant layer.

6. The hardness testing device for a faucet valve according to claim 1, wherein: The hardness detection mechanism (3) is an ultrasonic hardness detector.

7. The hardness testing device for a faucet valve according to claim 6, characterized in that: The plug valve transfer pick-and-place device (2) is distributed on one side of the table top (11), and the other side of the table top (11) is provided with a first lifting mechanism (7), the upper end of the first lifting mechanism (7) is provided with a telescopic mechanism (8), the main body of the ultrasonic hardness detector is installed on the first lifting mechanism (7), and the detection end is installed on the telescopic end of the telescopic mechanism (8), and the telescopic mechanism (8) is used to drive the detection end of the ultrasonic hardness detector to horizontally extend or retract to approach or away from the plug valve assembled on the positioning column (42).

8. The hardness testing device for a faucet valve according to claim 7, characterized in that: The first lifting mechanism (7) is an electric linear module, and the telescopic mechanism (8) is an electric push rod.

9. The hardness testing device for a faucet valve according to claim 1, wherein: The table top (11) is provided with a second lifting mechanism (111), and the upper end of the second lifting mechanism (111) is provided with a crossbeam (112) extending above the positioning column (42) through connection, the lower end of the crossbeam (112) is rotatably provided with a pressure plate (113), and the lower end of the pressure plate (113) is provided with a limiting column (114) coaxially distributed with the positioning column (42).

10. The hardness testing device for a faucet valve according to claim 9, wherein: The second lifting mechanism (111) is an electric lifting column.

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