Paying-off tackle for preventing traction walking plate from clamping wires in stringing construction
By employing a movable hanging plate and transmission mechanism on the stringing trolley, including a magnetic coupler and a lifting rod, the problem of traction plate jamming was solved, enabling the traction plate to pass smoothly, reducing mechanical damage and construction risks, and improving construction efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202520050597.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-09
AI Technical Summary
When the existing traction guide plate passes through the line-laying pulley, it is prone to mechanical contact with the line-laying pulley, which can cause jamming, potentially leading to breakage of the traction rope, damage to the line-laying pulley, and damage to the traction machine and tensioner. This results in low construction efficiency and high risk.
It adopts a trolley movable hanging plate and transmission mechanism, including a magnetic coupler and lifting rod. The pulley is driven by an electric motor to lift and pull the traction plate, increasing the passing angle and avoiding jamming. It can be disassembled when not in use to prevent wind and sun erosion.
It effectively prevents the traction board from getting stuck on the stringing pulley, reduces mechanical damage, improves construction efficiency, extends equipment life, and reduces construction risks.
Smart Images

Figure CN223957175U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power construction facility equipment technical field especially relates to stringing construction power transmission line tension stringing construction technology, concretely relates to a pay-off pulley of preventing traction walk board from clamping wire. BACKGROUND
[0002] Among many links in the process of power transmission line construction, stringing construction is a process with relatively large construction risk. Stringing construction mainly has two construction methods of "non-tension stringing" and "tension stringing", and both need to realize "one dragging two" and "one dragging four" by guiding rope through traction walk board.
[0003] The prior art CN118352923A discloses a wire traction board, traction device and traction pulley, which comprises a guide plate, a base and a visual warehouse body; the visual warehouse body is arranged on the base, and the guide plates are symmetrically arranged on the two sides of one end of the base; a plurality of connecting pieces distributed on the same straight line are arranged at the bottom of the base and used for connecting the wire to be dragged and the external traction rope. When the guide plate of the present application works, the guide plate is arranged in the pulley groove of the pay-off pulley and the wire pressing pulley, can move along the pulley groove, and ensures that the traction board will not be out of the groove when passing through the pay-off pulley and the wire pressing pulley.
[0004] Although the above-mentioned anti-wire pulley for power transmission line can solve the technical problem that the traction board of the existing anti-wire pulley is easy to be separated from the pulley groove during work, when the traction walk board passes through the pay-off pulley, mechanical contact between the traction walk board and the pay-off pulley is inevitable, the resultant force of the traction rope and the wire on the traction walk board can be decomposed into the line direction in the horizontal direction and downward in the vertical direction, which leads to the situation that the traction walk board is stuck when passing through the pay-off pulley, and the situation is serious and may lead to construction accidents such as breakage of the traction rope, damage of the pay-off pulley, damage of the traction machine and the tension machine, etc. if not changed. The existing method for preventing the traction walk board from clamping the pay-off pulley is mostly operated by manual tower climbing, the construction efficiency is affected, and the construction risk is greatly improved.
[0005] Therefore, the application provides a pay-off pulley for preventing the traction walk board from clamping the wire to overcome the above technical defects. SUMMARY
[0006] The utility model discloses a pay-off pulley for preventing the traction walk board from clamping the wire to overcome the above technical defects.
[0007] The technical scheme adopted by the present application is as follows:
[0008] A wire laying trolley for preventing traction walking plate from clamping wire during stringing construction, comprising a trolley movable hanging plate, the left and right ends of the trolley movable hanging plate are connected with the upper ends of a first trolley steel structure and a second trolley steel structure respectively, a transmission mechanism is arranged on the outer side of the first trolley steel structure and / or the second trolley steel structure.
[0009] The transmission mechanism comprises a magnetic coupler, the magnetic coupler comprises a driving shaft, a linkage and a driven shaft, the driving shaft of the magnetic coupler is connected with the motor shaft of an electric motor, and the magnetic coupler is connected with the trolley steel structure in a fixed manner, the driven shaft of the magnetic coupler is connected with the connecting part of a lifting rod, a first pulley is arranged between the first trolley steel structure and the second trolley steel structure, the lifting rod comprises a first supporting rod which is parallel to the axial direction of the first pulley, the two ends of the first supporting rod are fixedly connected with the first ends of a second supporting rod and a third supporting rod, the other ends of the second supporting rod and the third supporting rod are connected with the driven shaft of the magnetic coupler, and the second supporting rod and the third supporting rod are perpendicular to the first supporting rod.
[0010] A second pulley is arranged on the first supporting rod, and spaces for power lines and traction walking plates to pass through are formed between the first pulley and the trolley movable hanging plate and between the second pulley and the trolley movable hanging plate; under the drive of the motor shaft of the electric motor, the second pulley can lift the power lines and / or the traction walking plates, so that the traction walking plates obtain a small enough passing angle when passing through the spaces, and the traction walking plates can be smoothly moved from one side of the wire laying trolley to the other side.
[0011] The trolley movable hanging plate is slidably connected with the upper end of the second trolley steel structure through a rotating shaft at one end and is detachably connected with the upper end of the first trolley steel structure through a bolt mechanism at the other end, so that the utility model can be conveniently hung on a power transmission line through the trolley movable hanging plate when the utility model is needed to be used, and the utility model can be unloaded to avoid erosion of the utility model by wind and sunlight and prolong the service life of the utility model when the utility model is not needed to be used.
[0012] A battery, a communication module, an infrared distance measuring sensor and a controller are arranged on the first trolley steel structure and / or the second trolley steel structure.
[0013] The battery is used for supplying power to the communication module, the infrared distance measuring sensor and the controller.
[0014] The infrared distance measuring sensor comprises an infrared emitter, an infrared receiver and a distance signal transmission line, and the I / O port of the controller is connected with the communication module and the infrared distance measuring sensor.
[0015] The magnetic attraction plate is fixed on the infrared distance sensor, and the infrared distance sensor is connected with the steel structure of the pulley by the magnetic attraction plate.
[0016] Compared with the prior art, the utility model has the following technical effects:
[0017] 1) the utility model discloses can carry out the traction walk board lifting work through mechanical structure, increase the traction walk board operation contact angle, prevent the traction walk board from being stuck in the pay-off pulley, and the recess of the small pulley on the lifting rod can reduce the mechanical damage to the conductor and carry out the limiting.
[0018] 2) the utility model discloses form the space for the power conductor and the traction walk board through between the first pulley and the pulley movable hanging plate and between the second pulley and the pulley movable hanging plate;Under the drive of the motor shaft of the motor, the second pulley can lift the power conductor and / or the traction walk board, so that the traction walk board obtains enough small passing angle when passing through the space, so that the traction walk board moves from one side of the pay-off pulley to the other side smoothly.
[0019] 3) the utility model discloses the pulley movable hanging plate is slidably connected with the upper end of the second pulley steel structure through the pivot at one end, and the pulley movable hanging plate is detachably connected with the upper end of the first pulley steel structure through the bolt mechanism at the other end, through this design, when needing to use the utility model, the utility model can be conveniently hung on the power transmission line through the pulley movable hanging plate, when not needing to use the utility model, the utility model can be unloaded to avoid the erosion of the utility model by wind and sunshine, prolong the working life of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0020] The utility model will be further explained in connection with the drawings and examples:
[0021] Figure 1 It is the whole structure schematic diagram of the utility model;
[0022] Figure 2 It is Figure 1 The working schematic diagram;
[0023] Figure 3 It is the structure schematic diagram of the infrared distance sensor of the utility model;
[0024] Figure 4 It is the circuit diagram that the utility model adopts;
[0025] Figure 5 It is the structure schematic diagram of the magnetic attraction plate in the utility model;
[0026] Figure 6 The utility model discloses the schematic diagram that communication module is connected with the pulley steel structure
[0027] Figure 7 It is the structural schematic view of the transmission mechanism in the utility model. PREFERRED EMBODIMENT
[0028] As Figure 1 , Figure 2 shown, a kind of stringing construction prevents traction walkboard and wire of line laying winch, including winch movable hanging plate 3, the upper end of first winch steel structure 2 and second winch steel structure is respectively connected with the left and right ends of winch movable hanging plate 3, transmission mechanism is equipped in the outside of first winch steel structure 2 and / or second winch steel structure;
[0029] Transmission mechanism includes magnetic coupler 10, magnetic coupler 10 includes driving shaft 11, linkage 12, driven shaft 13, the driving shaft 11 of magnetic coupler 10 is connected with motor shaft of motor 22, the model adopted by motor 22 is three-phase asynchronous motor Y80M1-2, it is connected with winch steel structure by fixed mode, the connecting portion of driven shaft 13 of magnetic coupler 10 is connected with lifting rod 14, first pulley 1 is equipped between first winch steel structure 2 and second winch steel structure, lifting rod 14 includes first support rod 23 parallel to the axial direction of first pulley 1, the two ends of first support rod 23 are fixedly connected with second support rod 24 and one end of third support rod respectively, the other end of second support rod 24 and third support rod is connected with the driven shaft 13 of magnetic coupler 10, and second support rod 24 and third support rod are perpendicular to first support rod 23.
[0030] As Figure 2 shown, second pulley 15 is equipped on first support rod 23, space for power conductor 20 and traction walkboard 21 to pass through is formed between first pulley 1 and winch movable hanging plate 3 and between second pulley 15 and winch movable hanging plate 3;Second pulley 15 can lift power conductor 20 and / or traction walkboard 21 under the drive of motor shaft of the motor 22, so that traction walkboard 21 obtains enough small passing angle when passing through the space, so that traction walkboard 21 is moved from one side to the other side of line laying winch smoothly.
[0031] Winch movable hanging plate 3 is slidably connected with the upper end of second winch steel structure at one end through rotating shaft, and is detachably connected with the upper end of first winch steel structure through bolt mechanism 4 at the other end, by this design, when needing to use the utility model, the utility model can be conveniently hung on power transmission line through winch movable hanging plate, when not needing to use the utility model, the utility model can be unloaded to avoid erosion of the utility model by wind and sunshine, prolong the working life of the utility model.
[0032] As Figures 3 to 7As shown in the first pulley steel structure 2 and / or the second pulley steel structure is provided with a battery 17, a communication module 16, an infrared distance sensor 5, a controller 8.
[0033] The battery 17 is used to power the communication module 16, the infrared distance sensor 5, and the controller 8.
[0034] As shown in the first pulley steel structure 2 and / or the second pulley steel structure is provided with a battery 17, a communication module 16, an infrared distance sensor 5, a controller 8. Figure 3 The I / O port of the controller 8 is connected with the communication module 16 and the infrared distance sensor 5 respectively.
[0035] As shown in the first pulley steel structure 2 and / or the second pulley steel structure is provided with a battery 17, a communication module 16, an infrared distance sensor 5, a controller 8. Figure 5 , Figure 6 As shown in the first pulley steel structure 2 and / or the second pulley steel structure is provided with a battery 17, a communication module 16, an infrared distance sensor 5, a controller 8.
[0036] Embodiment:
[0037] A wire laying pulley for preventing the traction of the board from the wire, the pulley steel structure is a hollow structure, and the controller, the motor, the communication module 16 and the distance signal transmission line 9 and other elements are placed inside. The main shaft is used to limit the pulley 1 to rotate freely around the main shaft. The lifting rod 14 shares the main shaft with the pulley 1, and the lifting rod 14 has a pulley on it, which can reduce and guide the friction of the wire. The pulley movable hanging plate 3 has a plurality of holes, allowing the pulley movable hanging plate 3 to be connected to the power transmission line tower cross arm through bolts and nuts. One end of the pulley movable hanging plate 3 is connected to the pulley steel structure through bolts and nuts and can rotate freely. The other end of the pulley movable hanging plate 3 is a bolt hole. After the guide rope passes through the upper end of the pulley 1, it is inserted into the bolt and ensures that the bolt is fully inserted.
[0038] The infrared distance sensor 5 has a magnetic plate on the back, which can adjust the position at any time according to the distance measurement result of the infrared distance sensor 5, so as to achieve accurate distance measurement. The infrared distance sensor 5 is adsorbed on the pulley steel structure 2, and the adsorption position can be freely selected. The pulley steel structure 2 has a hole position reserved for the distance signal transmission line 9 to pass through.
[0039] The infrared emitter 6 emits infrared rays, and after the traction of the board is reflected, part of the infrared rays is received by the infrared receiver 7. The controller 8 acquires the distance of the traction of the board, processes the data through the controller 8, and transmits it to the controller 8 through the distance signal transmission line 9. The infrared distance sensor 5 can be adsorbed at any position of the pulley steel structure 2 through the magnetic plate 18, and then the distance measurement range and accuracy of the infrared distance sensor can be adjusted.
[0040] The battery 17 can be selected from a high-rate Leopard 7000mAh lithium battery, the communication module 16 can be selected from an ESP8266 serial-to-WiFi module, the infrared distance sensor 5 can be selected from an HC-SR04 ultrasonic distance sensor, and the controller 8 can be selected from a SEYA high-power 5km radio frequency remote controller.
[0041] The communication module 16 is fixed to the trolley steel structure 2 through the threaded structure 19 on the body of the communication module 16, and the communication module 16 can rotate in one degree of freedom through a corresponding mechanical mechanism, and the rotation range of the vertex is circular.
[0042] The battery 17 is divided into positive and negative electrodes, and the whole battery 17 is placed in the trolley steel structure 2 through the trolley steel structure 2 below, to supply power to other components.
[0043] The magnetic coupling 10 is divided into three parts, namely the driving shaft 11, the linkage 12 and the driven shaft 13, wherein the driving shaft 11 is directly connected with the main shaft of the servo motor, the linkage 12 is divided into two parts inside, and strong magnets are uniformly distributed inside, so that the driving shaft 11 and the driven shaft 13 realize power contactless transmission, the driven shaft 13 is connected with the lifting rod 14, so as to realize lifting work, through power contactless transmission, when the torque of the lifting rod 14 is too large and overloaded, the magnetic field will slide to limit the maximum transmission torque, so as to avoid overload and potential damage to the driven equipment, this overload protection can prolong the service life of the equipment and avoid excessive current of the servo motor.
[0044] The circuit adopted by the utility model is that the infrared distance sensor is powered through VCC and GND bus, and the input voltage is stabilized to 5V by using 7805 stabilizer. The filter capacitors C1 and C2 ensure the stability of the power supply. The core is STC89C51 single-chip microcomputer, which utilizes 12MHz crystal oscillator and 30pF capacitor to provide stable clock signal. The reset circuit is composed of button and resistor, and is connected with RST pin. The ADC0832 chip communicates with the single-chip microcomputer P1 port through CS, CLK, DO and DI, and converts analog signal into digital signal. The LCD display module is connected through P0 and P2 ports, and the single-chip microcomputer controls through RS, RW and E pins, so as to realize information display. The output includes buzzer and LED, which are connected with P3.5 and P1.0 pins and are respectively used for prompting and state indication.
[0045] When using this utility model, it first needs to be assembled. Specifically, the battery 17 is installed from the lower part of the trolley steel structure 2; the communication module 16 is installed through the threaded structure 19; the infrared ranging sensor 5 is attracted by the magnetic suction plate 18 and its position is adjusted. The specific position requirement is: the construction worker's hand movements are used to simulate the traction of the guide plate 21. When it reaches about 500mm away from the line laying trolley, the lifting rod 14 is activated.
[0046] Then, it is necessary to check the working status of this utility model, including: checking whether there are any rust marks on the entire wire-laying trolley, checking whether the battery 17 is powered properly, checking whether the infrared ranging sensor 5 is working properly, checking whether the bolts of the trolley movable hanging plate 3 are fully tightened, checking whether the pin can be fully inserted and locked, and checking whether the communication module 16 can receive signals and work properly.
[0047] Next, the present invention is placed. Specifically, it is fixed in the designated position by means of drone or manual means, the pin is inserted and the pin is fully inserted and locked, and the placement is completed.
[0048] In operation, specifically, when the guide rope, traction board, and wire are successively pulled to the vicinity of the wire-laying pulley, the operator reduces the traction speed. The infrared ranging sensor 5 detects the traction board and continuously sends a distance signal. When the traction board 21 reaches a certain distance from the wire-laying pulley, the communication module sends a working signal, and at the same time, the battery 17 increases its output power, the motor starts working, the lifting rod 14 is raised, lifting the traction board and the wire to prevent the traction board 21 from getting stuck on the wire-laying pulley. The small pulley on the upper part of the lifting rod 14 can slide freely, reducing friction with the wire. When the infrared ranging sensor 5 no longer detects the traction board, it stops sending a distance signal, the motor stops working, and the communication module 16 sends a work completion signal, indicating that the work is completed.
Claims
1. An anti-pulling wire laying trolley for stringing construction, characterized in that, The trolley movable hanging plate (3) is connected with the upper ends of the first trolley steel structure (2) and the second trolley steel structure respectively, and a transmission mechanism is arranged on the outer side of the first trolley steel structure (2) and / or the second trolley steel structure. The transmission mechanism comprises a magnetic coupling (10), the magnetic coupling (10) comprises a driving shaft (11), a linkage (12) and a driven shaft (13), the driving shaft (11) of the magnetic coupling (10) is connected with the motor shaft of the motor (22), the driven shaft (13) of the magnetic coupling (10) is connected with the connecting part of the lifting rod (14), a first pulley (1) is arranged between the first trolley steel structure (2) and the second trolley steel structure, the lifting rod (14) comprises a first support rod (23) which is parallel to the axial direction of the first pulley (1), the two ends of the first support rod (23) are fixedly connected with a second support rod (24) and one end of a third support rod respectively, the other ends of the second support rod (24) and the third support rod are connected with the driven shaft (13) of the magnetic coupling (10), and the second support rod (24) and the third support rod are perpendicular to the first support rod (23).
2. The anti-traction wire laying trolley according to claim 1, wherein, A second pulley (15) is arranged on the first support rod (23), and spaces for the power line (20) and the traction walk plate (21) to pass through are formed between the first pulley (1) and the trolley movable hanging plate (3) and between the second pulley (15) and the trolley movable hanging plate (3); under the driving of the motor shaft of the motor (22), the second pulley (15) can lift the power line (20) and / or the traction walk plate (21).
3. The anti-traction wire laying trolley according to claim 1, wherein, The trolley movable hanging plate (3) is slidably connected with the upper end of the second trolley steel structure through a rotating shaft at one end, and is detachably connected with the upper end of the first trolley steel structure through a bolt mechanism (4) at the other end.
4. The anti-traction wire pulling off-line trolley according to any one of claims 1 to 3, characterized in that, A battery (17), a communication module (16), an infrared distance sensor (5) and a controller (8) are arranged on the upper end of the first trolley steel structure (2) and / or the second trolley steel structure.
5. The anti-traction wire laying trolley according to claim 4, characterized in that, The battery (17) is used for supplying power to the communication module (16), the infrared distance sensor (5) and the controller (8).
6. The anti-traction wire laying slide of claim 4, wherein, The infrared distance sensor (5) comprises an infrared emitter (6), an infrared receiver (7) and a distance signal transmission line (9), and the I / O port of the controller (8) is connected with the communication module (16) and the infrared distance sensor (5).
7. The stringing construction anti-traction walking board line carding pay-off pulley according to claim 5 or 6, characterized in that, A magnetic plate (18) is fixedly arranged on the infrared distance sensor (5), and the infrared distance sensor (5) is magnetically connected with the trolley steel structure through the magnetic plate (18).