Dynamic airflow separation equipment for homogenizing granularity of iron powder

By introducing a guide plate and a cleanable airflow recovery component into the iron powder particle size separation equipment, the airflow can be recycled, solving the problems of airflow waste and pollution in traditional equipment, and improving separation efficiency and energy consumption management.

CN223960046UActive Publication Date: 2026-03-03XUZHOU KUNFENG RECYCLING RESOURCES CO LTD
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Patent Information

Application Number
CN202520876177.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2026-03-03
Estimated Expiration
2035-05-07

AI Technical Summary

Technical Problem

Traditional iron powder particle size separation equipment lacks an effective airflow recovery and purification mechanism, resulting in energy waste and environmental pollution.

Method used

Design a dynamic airflow sorting device, including a guide plate, a separator, a fan, a blower head, a cleanable airflow recovery component, a vacuum cleaner, and a motor, to realize the recycling and purification of airflow. The guide plate evenly disperses the material, and the airflow is used to sort and recover the purified airflow, thereby reducing energy consumption.

Benefits of technology

It improves sorting efficiency and uniformity, reduces airflow waste, lowers energy consumption, avoids filter clogging, and optimizes the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dynamic airflow separation equipment for uniformizing the granularity of iron powder, which belongs to the technical field of separation equipment and comprises a separation box, guide plates arranged in the separation box in a crossed manner, a separation table arranged in the separation box, a fan arranged on one side of the separation box, and a blowing head arranged at the output end of the fan and used for separation. A cleanable airflow recovery assembly is arranged between the material guide plate and the separation table, a dust collector is arranged on the other side of the sorting box, the output end of the dust collector is connected with the cleanable airflow recovery assembly, a motor is arranged on the sorting box, and purified airflow can be re-introduced into the sorting box through the cleanable airflow recovery assembly, the dust collector and the motor; the air flow recycling is achieved, the energy consumption is reduced, the filter screen can be cleaned, the filter screen is prevented from being blocked, airflow recycling is not affected, materials can be evenly dispersed into the sorting box through the material guide plate and the wave protrusions, the contact area between the materials and the air flow is increased, and the sorting efficiency and uniformity are improved.
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Description

Technical Field

[0001] This utility model relates to a dynamic airflow separation device for uniformizing iron powder particle size, belonging to the technical field of separation equipment. Background Technology

[0002] In modern industrial production, especially in fields such as powder metallurgy, electronic materials, and chemicals that rely on high-quality iron powder, the requirements for the uniformity of iron powder particle size are becoming increasingly stringent. Uniform iron powder can not only significantly improve the performance and quality stability of products, but also optimize production processes and reduce the defect rate. However, traditional iron powder particle size sorting equipment generally lacks an effective airflow recovery and purification mechanism. A large amount of airflow is directly emitted during the sorting process, which not only causes a great waste of energy, but also causes certain pollution to the environment. Utility Model Content

[0003] The purpose of this invention is to provide a dynamic airflow separation device for uniformizing iron powder particle size in order to solve the above problems, which can realize the recycling of airflow and reduce energy consumption.

[0004] This utility model achieves the above-mentioned objective through the following technical solution: a dynamic airflow sorting device for uniformizing iron powder particle size, comprising a sorting box, a guide plate arranged crosswise inside the sorting box, a partition platform inside the sorting box, a fan on one side of the sorting box, a blower for sorting at the output end of the fan, a cleanable airflow recovery component inside the sorting box and located between the guide plate and the partition platform, a vacuum cleaner on the other side of the sorting box, the output end of the vacuum cleaner being connected to the cleanable airflow recovery component, and a motor for driving the cleanable airflow recovery component on the sorting box and located on the side of the vacuum cleaner.

[0005] Preferably, for the rotating gear to rotate, the cleanable airflow recovery assembly includes a recovery cover, a rotating gear, and a suction head. The recovery cover is installed on the sorting box, the rotating gear is rotatably installed on the inner wall of the sorting box, the rotating gear is fixedly connected to the output end of the motor, the suction head is installed on the inner wall of the sorting box, and the motor rotates, driving the rotating gear to rotate.

[0006] Preferably, in order for the filter screen to rotate, a filter screen is rotatably installed at one end of the recycling cover, the filter screen meshes with the rotating gear, the filter screen is located below the suction head, and the filter screen rotates when the rotating gear rotates.

[0007] Preferably, in order to clean the filter, a cleaning brush is connected to the vacuum head, the cleaning brush is in contact with the filter, and a vacuum tube is connected to the vacuum head, the other end of the vacuum tube is connected to the output end of the vacuum cleaner. By rotating the filter, the cleaning brush cleans the filter.

[0008] Preferably, to facilitate airflow recovery, a return pipe is connected to the recovery hood, and an airflow nozzle is provided at the other end of the return pipe. An exhaust fan is provided inside the recovery hood.

[0009] Preferably, in order to evenly disperse the material into the sorting box, the guide plate is provided with wave-shaped protrusions arranged in an array.

[0010] Preferably, in order to remove the sorted iron powder, baffles are snapped onto both sides of the sorting box, and handles are provided on the baffles. The baffles can be removed by pulling down the handles.

[0011] Preferably, in order to add raw materials into the sorting box, the lower surface of the sorting box is provided with support feet, and the upper surface of the sorting box is provided with a feed inlet, through which materials can be added into the sorting box.

[0012] The beneficial effects of this utility model are: through the guide plate and corrugated protrusions, the material can be evenly dispersed into the sorting box, increasing the contact area between the material and the airflow, improving sorting efficiency and uniformity; through the cleanable airflow recovery component, vacuum cleaner and motor, the purified airflow can be reintroduced into the sorting box, realizing the recycling of airflow, reducing energy consumption, and cleaning the filter screen to avoid filter screen blockage and affecting airflow recovery. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of the present invention from the left side view.

[0014] Figure 2 This is a structural schematic diagram of the present invention from the right side view.

[0015] Figure 3 This is a cross-sectional view of the present invention.

[0016] Figure 4 This is a top-view structural diagram of the present invention.

[0017] Figure 5 This is a schematic diagram of the present invention from a low angle.

[0018] Figure 6 This is a cross-sectional schematic diagram of the cleanable airflow recovery component of this utility model.

[0019] In the diagram: 1. Sorting box; 2. Guide plate; 3. Divider; 4. Fan; 5. Air blower head; 6. Cleanable airflow recovery assembly; 601. Recovery cover; 602. Rotating gear; 603. Vacuum head; 604. Filter screen; 605. Cleaning brush; 606. Vacuum pipe; 607. Return pipe; 608. Airflow blower head; 609. Exhaust fan; 7. Vacuum cleaner; 8. Motor; 9. Wavy protrusion; 10. Baffle; 11. Handle; 12. Feed inlet. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-6 As shown, a dynamic airflow separation device for uniformizing iron powder particle size includes a separation box 1, with guide plates 2 arranged crosswise inside the separation box 1, a partition platform 3 inside the separation box 1, and a fan 4 on one side of the separation box 1. The output end of the fan 4 has a blower head 5 for separation. The airflow generated by the fan 4 is blown into the separation box 1 through the blower head 5. Under the action of the airflow, iron powder of different particle sizes is separated due to different forces. The lighter, smaller iron powder is blown towards the partition platform 3, while the heavier, larger iron powder remains in the partition platform 3. On the other side of the separator 3, particle size sorting is completed. Inside the sorting box 1, between the guide plate 2 and the separator 3, there is a cleanable airflow recovery component 6. On the other side of the sorting box 1, there is a vacuum cleaner 7. The output end of the vacuum cleaner 7 is connected to the cleanable airflow recovery component 6, which can purify the airflow and reintroduce the purified airflow into the sorting box 1, reducing airflow waste and energy consumption. On the sorting box 1, on the side of the vacuum cleaner 7, there is a motor 8 for driving the cleanable airflow recovery component 6.

[0022] The cleanable airflow recovery assembly 6 includes a recovery cover 601, a rotating gear 602, and a suction head 603. The recovery cover 601 is mounted on the sorting box 1. The rotating gear 602 is rotatably mounted on the inner wall of the sorting box 1 and is fixedly connected to the output end of the motor 8, so that the rotation of the motor 8 drives the rotating gear 602 to rotate. The suction head 603 is mounted on the inner wall of the sorting box 1. A filter screen 604 is rotatably mounted on one end of the recovery cover 601. The filter screen 604 meshes with the rotating gear 602 and is located below the suction head 603. A cleaning brush 605 is connected to the suction head 603 and contacts the filter screen 604. A suction pipe 606 is connected to the suction head 603, and the other end of the suction pipe 606 is connected to the vacuum cleaner 7. The output end is connected, the motor 8 rotates, driving the rotating gear 602 to rotate the filter screen 604. The cleaning brush 605 contacts the filter screen 604 and brushes off the fine particles attached to the filter screen 604. The vacuum cleaner 7 uses the suction pipe 606 to make the suction head 603 have a certain suction force to suck away the fine particles brushed off, ensuring the cleaning quality of the filter screen 604 and avoiding the filter screen 604 from clogging and affecting airflow recovery. The recovery cover 601 is connected to the return pipe 607, and the other end of the return pipe 607 is equipped with an airflow blower 608. The recovery cover 601 is equipped with an exhaust fan 609. The exhaust fan 609 can guide part of the treated airflow through the return pipe 607 to the airflow blower 608 and blow it back into the sorting box 1 to realize airflow recycling and reduce energy consumption.

[0023] The guide plate 2 is provided with wave-shaped protrusions 9 arranged in an array. Iron powder falls on the cross-arranged guide plate 2. The wave-shaped protrusions 9 cause the iron powder to change direction continuously as it slides down, achieving uniform dispersion, which facilitates air separation. The two sides of the sorting box 1 are fitted with baffles 10. The baffles 10 are provided with handles 11. By pulling the handles 11, the baffles 10 can be removed, thereby removing the sorted iron powder from the inside of the sorting box 1. The lower surface of the sorting box 1 is provided with support feet, and the upper surface of the sorting box 1 is provided with a feed inlet 12. The feed inlet 12 puts the iron powder to be sorted into the inside of the sorting box 1.

[0024] In use, iron powder is fed into the sorting box 1 through the feed inlet 12. The iron powder is evenly dispersed on the guide plate 2, and the wavy protrusions 9 on the guide plate 2 further break up the agglomerates of iron powder, ensuring that the iron powder enters the sorting area in the form of single particles or small particle clusters. The blower 4 is started, causing the blower head 5 to generate a high-speed airflow. The airflow mixes with the iron powder, and the fine particles are carried away by the airflow and enter one side of the separator 3. The coarse particles settle to the other side of the separator 3 due to gravity. The fine particles enter the cleanable airflow recovery component 6 with the airflow. When the airflow passes through the filter screen 604, the fine particles are intercepted by the filter screen 604. The purified airflow passes through the return pipe. 607 and airflow nozzle 608 are reintroduced into the sorting box 1 to achieve airflow recycling. When the filter screen 604 needs to be cleaned, the motor 8 is started, the gear 602 is rotated, and the filter screen 604 is rotated. The cleaning brush 605 contacts the filter screen 604 and brushes off the fine particles attached to the filter screen 604. The vacuum cleaner 7 sucks away the brushed fine particles through the suction pipe 606 to prevent the filter screen 604 from clogging and affecting airflow recovery. After sorting, coarse particles and fine particles are deposited on both sides of the separator 3. The baffles 10 on both sides of the sorting box 1 can be opened by pulling the handle 11 to easily remove the sorted iron powder.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dynamic airflow separation device for uniformizing iron powder particle size, characterized in that: The system includes a sorting box (1), inside which guide plates (2) are arranged in a cross pattern, and inside which a partition platform (3) is arranged. A fan (4) is arranged on one side of the sorting box (1), and the output end of the fan (4) is provided with a blower head (5) for sorting. Inside the sorting box (1), and between the guide plates (2) and the partition platform (3), a cleanable airflow recovery assembly (6) is arranged. On the other side of the sorting box (1), a vacuum cleaner (7) is arranged. The output end of the vacuum cleaner (7) is connected to the cleanable airflow recovery assembly (6). On the sorting box (1), and on the side of the vacuum cleaner (7), a motor (8) is provided for driving the cleanable airflow recovery assembly (6).

2. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 1, characterized in that: The cleanable airflow recovery assembly (6) includes a recovery cover (601), a rotating gear (602), and a suction head (603). The recovery cover (601) is installed on the sorting box (1). The rotating gear (602) is rotatably installed on the inner wall of the sorting box (1). The rotating gear (602) is fixedly connected to the output end of the motor (8). The suction head (603) is installed on the inner wall of the sorting box (1).

3. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 2, characterized in that: A filter screen (604) is rotatably mounted on one end of the recycling hood (601). The filter screen (604) meshes with the rotating gear (602). The filter screen (604) is located below the vacuum head (603).

4. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 3, characterized in that: A cleaning brush (605) is connected to the vacuum head (603), the cleaning brush (605) is in contact with the filter screen (604), and a vacuum tube (606) is connected to the vacuum head (603), the other end of the vacuum tube (606) is connected to the output end of the vacuum cleaner (7).

5. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 4, characterized in that: The recovery hood (601) is connected to a return pipe (607), and the other end of the return pipe (607) is provided with an airflow nozzle (608). The recovery hood (601) is provided with an exhaust fan (609).

6. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 1, characterized in that: The guide plate (2) is provided with wave-shaped protrusions (9) arranged in an array.

7. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 1, characterized in that: The sorting box (1) is fitted with baffles (10) on both sides, and the baffles (10) are provided with handles (11).

8. The dynamic airflow separation device for uniformizing iron powder particle size according to claim 1, characterized in that: The sorting box (1) has a support foot on its lower surface and a feed inlet (12) on its upper surface.