Automatic continuous hose coiling equipment

Abstract

The utility model discloses an automatic continuous coiling device for a hose, which relates to the technical field of coiling equipment and comprises a hose conveying mechanism and a coiling mechanism, the hose conveying mechanism is used for adjusting the position of the hose, and the coiling mechanism is used for winding and coiling the hose; through cooperative work of the horizontal adjusting assembly and the lifting electric cylinder, dynamic adjustment of the axial distance between the first winding frame and the second winding frame is achieved; a reciprocating assembly adopting gear and rack transmission to be matched with spring buffering is adopted, under driving of a reciprocating electric cylinder, reciprocating motion of hose supporting is achieved through a swing rod mechanism, and therefore hose discs with different thicknesses are wound. The lifting electric cylinder drives the side support to achieve vertical separation of the first winding frame, the transverse displacement function of the horizontal adjusting assembly is combined, a three-dimensional discharging channel is formed, and a finished hose disc can be rapidly taken down without disassembling parts.

Description

Technical Field

[0001] This utility model relates to the field of winding equipment technology, and in particular to an automatic continuous winding equipment for hoses. Background Technology

[0002] In industrial production and municipal engineering, the storage and transportation of hoses typically require them to be regularly wound into coils. Traditional hose winding methods rely heavily on manual operation or semi-automatic equipment, which presents the following technical challenges: manual winding is inefficient, labor-intensive, and difficult to ensure uniform winding; existing equipment lacks adaptive adjustment capabilities and cannot flexibly adjust hose reels of different thicknesses; hoses are prone to shifting and stacking during winding, leading to difficulties in subsequent unwinding. Therefore, there is a need to design a continuous hose winding device with intelligent adjustment functions, a high degree of automation, and strong adaptability. Utility Model Content

[0003] To address the aforementioned technical problems, the present invention adopts the following technical solution: an automatic continuous hose reeling device, comprising a hose feeding mechanism and a reeling mechanism, wherein the hose feeding mechanism is used to adjust the position of the hose, and the reeling mechanism is used to wind and reel in the hose; the hose feeding mechanism includes a reciprocating assembly, a limiting assembly, a transverse plate, and a hose support, wherein the reciprocating assembly is used to drive the transverse plate to reciprocate, the hose support is fixedly installed on the transverse plate, and the transverse plate is disposed on the limiting assembly, the limiting assembly being used to limit the travel of the transverse plate.

[0004] Furthermore, the reciprocating assembly includes a connecting plate, which is connected to a rack and pinion via a spring. The rack and pinion are meshed and installed together. The gear and the first end of the swing arm are coaxially fixedly installed together, and the second end of the swing arm is slidably installed on the transverse plate.

[0005] Furthermore, the limiting component includes a limiting bracket, on which two limiting slide rods are horizontally arranged. A transverse plate is slidably mounted on the limiting slide rod, and a limiting rod is also slidably mounted on the limiting slide rod. The limiting rod is connected to the winding mechanism.

[0006] Furthermore, the winding mechanism includes a horizontal adjustment component, a vertical adjustment component, and a winding component, wherein the horizontal adjustment component is provided with the vertical adjustment component and the winding component.

[0007] Furthermore, the horizontal adjustment assembly includes a horizontal sliding support, on which a horizontal sliding screw and a horizontal sliding rod are horizontally arranged. A horizontal sliding block is threaded onto the horizontal sliding screw, and the horizontal sliding block is also slidably mounted on the horizontal sliding rod. A lifting adjustment assembly is provided on the horizontal sliding block.

[0008] Furthermore, the lifting adjustment assembly includes a lifting electric cylinder, a side support is fixedly installed on the telescopic rod of the lifting electric cylinder, a side plate is rotatably installed on the side support, a winding frame is fixedly installed on the side plate, and the side plate and the limiting rod are fixedly installed.

[0009] Furthermore, the winding assembly includes a support plate on which a second winding frame is rotatably mounted. The second winding frame and the first winding frame are in contact and cooperate with each other. The second winding frame drives the first winding frame to rotate, thereby winding the hose.

[0010] The advantages of this utility model compared with the prior art are: (1) The axial spacing of the winding frame one and the winding frame two can be dynamically adjusted by working together with the horizontal adjustment component and the lifting electric cylinder; (2) The reciprocating component with gear rack transmission and spring buffer is used. Under the drive of the reciprocating electric cylinder, the quasi-reciprocating motion of the hose support is realized by the swing rod mechanism, thereby winding hose coils of different thicknesses; (3) The lifting electric cylinder drives the side support to realize the vertical separation of the winding frame one. Combined with the lateral displacement function of the horizontal adjustment component, a three-dimensional unloading channel is formed, and the finished hose coil can be quickly removed without disassembling the parts. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the winding mechanism of this utility model.

[0013] Figure 3 This is a schematic diagram of the pipe conveying mechanism of this utility model.

[0014] Reference numerals: 1-Base plate; 201-Transverse motor; 202-Transverse support; 203-Transverse lead screw; 204-Transverse slide bar; 205-Transverse slider; 206-Lifting electric cylinder; 207-Side support; 208-Side plate; 209-Take-up frame one; 210-Take-up frame two; 211-Take-up motor; 212-Support plate; 301-Limit bracket; 302-Limit slide bar; 303-Limit rod; 304-Transverse plate; 305-Hose support; 306-Reciprocating electric cylinder; 307-Swing rod; 308-Gear; 309-Gear frame; 310-Rack; 311-Round rod; 312-Spring; 313-Slide rail; 314-Connecting plate. Detailed Implementation

[0015] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0016] Example: Figures 1-3The automatic continuous hose reeling device shown includes a base plate 1, a hose feeding mechanism and a reeling mechanism. The base plate 1 is provided with the hose feeding mechanism and the reeling mechanism. The hose feeding mechanism is used to adjust the position of the hose, and the reeling mechanism is used to wind and reel in the hose.

[0017] The winding mechanism includes a horizontal adjustment component, a vertical adjustment component, and a winding component, with the horizontal adjustment component equipped with the vertical adjustment component and the winding component.

[0018] The horizontal adjustment assembly includes a horizontal movement motor 201, a horizontal movement support 202, a horizontal movement screw 203, a horizontal movement slide bar 204, and a horizontal movement slider 205. The horizontal movement support 202 is fixedly installed on the base plate 1. The horizontal movement screw 203 and the horizontal movement slide bar 204 are horizontally arranged on the horizontal movement support 202. The horizontal movement screw 203 and the output shaft of the horizontal movement motor 201 are fixedly installed. The horizontal movement motor 201 is fixedly installed on the side of the horizontal movement support 202. The horizontal movement slider 205 is threadedly installed on the horizontal movement screw 203. The horizontal movement slider 205 is also slidably installed on the horizontal movement slide bar 204. The horizontal movement slider 205 is provided with a lifting adjustment assembly.

[0019] The lifting adjustment assembly includes a lifting cylinder 206, a side support 207, a side plate 208, and a winding frame 209. The lifting cylinder 206 is fixedly installed on the upper surface of the transverse slider 205. The side support 207 is fixedly installed on the telescopic rod of the lifting cylinder 206. The side plate 208 is rotatably installed on the side support 207. The winding frame 209 is fixedly installed on the side plate 208.

[0020] The winding assembly includes a second winding frame 210, a winding motor 211, and a support plate 212. The support plate 212 is fixedly mounted on the transverse support 202. The winding motor 211 is fixedly mounted on the side of the support plate 212. The output shaft of the winding motor 211 is fixedly mounted to the second winding frame 210. The second winding frame 210 and the first winding frame 209 are coaxially arranged and are in contact with each other. The second winding frame 210 drives the first winding frame 209 to rotate, thereby winding the hose.

[0021] The pipe conveying mechanism includes a reciprocating assembly, a limiting assembly, a transverse plate 304, and a hose support 305. Both the reciprocating assembly and the limiting assembly are mounted on the base plate 1. The reciprocating assembly is used to drive the transverse plate 304 to reciprocate. The side of the transverse plate 304 is provided with a vertical sliding groove. The hose support 305 is fixedly installed on the transverse plate 304. The transverse plate 304 is mounted on the limiting assembly, which is used to limit the stroke of the transverse plate 304.

[0022] The limiting assembly includes a limiting bracket 301, a limiting slide bar 302, and a limiting rod 303. The limiting bracket 301 is fixedly installed on the base plate 1. Two limiting slide bars 302 are horizontally arranged on the limiting bracket 301. A transverse plate 304 is slidably installed on the limiting slide bar 302. The limiting rod 303 is also slidably installed on the limiting slide bar 302. The limiting rod 303 is fixedly installed on the side plate 208 of the winding mechanism.

[0023] The reciprocating assembly includes a reciprocating electric cylinder 306, a rocker arm 307, a gear 308, a gear frame 309, a rack 310, a round rod 311, a spring 312, a slide rail 313, and a connecting plate 314. The reciprocating electric cylinder 306 is fixedly mounted on a limit bracket 301. The connecting plate 314 is fixedly mounted on the telescopic rod of the reciprocating electric cylinder 306. The connecting plate 314 is connected to the rack 310 via the spring 312. A round rod 311 is horizontally arranged on the top surface of the rack 310 and is fixedly mounted on... A connecting plate 314 is slidably mounted on the rack 310 and the round rod 311. The rack 310 is slidably mounted on the slide rail 313, which is fixedly mounted on the limit bracket 301. The rack 310 and the gear 308 are meshed together. The gear 308 is rotatably mounted on the gear frame 309, which is fixedly mounted on the base plate 1. The gear 308 and the first end of the rocker arm 307 are coaxially fixedly mounted. The second end of the rocker arm 307 is slidably mounted in the vertical groove of the transverse plate 304.

[0024] The working principle of this utility model is as follows: First, one end of the hose is passed through the hose support 305 and clamped and fixed by the first winding frame 209 and the second winding frame 210. Then, the winding motor 211 is started, which drives the second winding frame 210 to rotate. The second winding frame 210 drives the first winding frame 209 to rotate, winding the hose and covering the clamped end of the hose. Then, the length of the hose coil can be adjusted. The transverse motor 201 is started, which drives the transverse lead screw 203 to rotate. The rotation of the transverse lead screw 203 drives the transverse slider 205 to slide on the transverse slide rod 204, thereby driving the lifting cylinder 206, side support 207, side plate 208 and the first winding frame 209 to move. The first winding frame 209 slides on the second winding frame 210. The distance between the side plate 208 and the second winding frame 210 is adjusted. The side plate 208 drives the limit rod 303 to slide, adjusting the position of the limit rod 303.

[0025] When the reciprocating electric cylinder 306 is started, it drives the connecting plate 314 to reciprocate. The connecting plate 314 drives the rack 310 to reciprocate via the spring 312, which in turn drives the gear 308 to rotate. The gear 308 drives the rocker arm 307 to swing, which in turn drives the transverse plate 304 and the hose support 305 to reciprocate. This moves the hose to different positions, and the hose is wound and wound up by the rotation of the winding frame 210.

[0026] When the hose reel needs to be removed, first separate the winding frame 209 and the winding frame 210 using the horizontal adjustment assembly. Then, start the lifting cylinder 206. The lifting cylinder 206 moves the winding frame 209 away through the side support 207 and the side plate 208, and the hose reel can be removed.

Claims

1. An apparatus for automatically and continuously winding a hose, characterized by, The application relates to a soft pipe winding device, which comprises a pipe conveying mechanism and a winding mechanism. The pipe conveying mechanism comprises a reciprocating assembly, a limiting assembly, a horizontal moving plate (304) and a soft pipe support (305), the reciprocating assembly is used for driving the horizontal moving plate (304) to reciprocate, the soft pipe support (305) is fixedly installed on the horizontal moving plate (304), the horizontal moving plate (304) is arranged on the limiting assembly, and the limiting assembly is used for limiting the stroke of the horizontal moving plate (304).

2. An apparatus for automatically and continuously winding a hose according to claim 1, wherein The reciprocating assembly comprises a connecting plate (314), the connecting plate (314) is connected through a spring (312) and a rack (310), the rack (310) and a gear (308) are in meshing installation, the gear (308) and a first end of a swing rod (307) are coaxially fixedly installed, and a second end of the swing rod (307) is slidably installed on the horizontal moving plate (304).

3. An apparatus for automatically and continuously winding a hose according to claim 2, wherein The limiting assembly comprises a limiting support (301), two limiting sliding rods (302) are horizontally arranged on the limiting support (301), the horizontal moving plate (304) is slidably installed on the limiting sliding rods (302), and a limiting rod (303) is also slidably installed on the limiting sliding rods (302), the limiting rod (303) is connected with the winding mechanism.

4. An apparatus for automatically and continuously winding a hose according to claim 1, wherein The winding mechanism comprises a horizontal adjusting assembly, a lifting adjusting assembly and a winding assembly, the lifting adjusting assembly and the winding assembly are arranged on the horizontal adjusting assembly.

5. An apparatus for automatically and continuously winding a hose according to claim 4, wherein The horizontal adjusting assembly comprises a horizontal moving support (202), a horizontal moving lead screw (203) and a horizontal moving sliding rod (204) are horizontally arranged on the horizontal moving support (202), a horizontal moving sliding block (205) is threadedly installed on the horizontal moving lead screw (203), the horizontal moving sliding block (205) is also slidably installed on the horizontal moving sliding rod (204), and the lifting adjusting assembly is arranged on the horizontal moving sliding block (205).

6. An apparatus for automatically and continuously winding a hose according to claim 5, wherein The lifting adjusting assembly comprises a lifting electric cylinder (206), a side support (207) is fixedly installed on a telescopic rod of the lifting electric cylinder (206), a side plate (208) is rotatably installed on the side support (207), a winding frame one (209) is fixedly installed on the side plate (208), and the side plate (208) and the limiting rod (303) are fixedly installed. The winding assembly comprises a supporting plate (212), a winding frame two (210) is rotatably installed on the supporting plate (212), the winding frame two (210) is in contact with the winding frame one (209), the winding frame one (209) is driven to rotate through the winding frame two (210), so that the soft pipe is wound.

7. An apparatus for automatically and continuously winding a hose according to claim 6, wherein ​

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