Ground super-wear-resistant micro cement construction process structure

Abstract

The utility model relates to the field of building construction, and particularly discloses a ground super-wear-resistant micro cement construction process structure. By arranging the special interface agent layer, the self-leveling mortar layer, the seal primer, the micro cement, the super wear-resistant finish-coat primer layer and the super wear-resistant finish-coat surface layer, a special interface agent is sprayed on the ground to form the special interface agent layer, holes in the ground are sealed, shrinkage pinholes generated during self-leveling construction are avoided, and the super wear-resistant finish-coat surface layer is formed. Meanwhile, the connection stability between the cement mortar and the foundation ground is improved, a self-leveling mortar layer is arranged on the surface of the special interface agent layer to serve as a main body of the wear-resistant cement terrace, and after the self-leveling mortar layer is dried up and stabilized, seal primer and micro cement are sequentially arranged to ensure that the main body of the self-leveling mortar layer is stable; and finally, the super-wear-resistant finish-coat paint primer layer and the super-wear-resistant finish-coat paint surface layer are arranged on the micro-cement surface, so that the hardness of the surface of the cement terrace is improved, and the wear resistance of the surface of the cement terrace is further improved.

Description

Technical Field

[0001] This utility model belongs to the field of building construction technology, specifically relating to a construction process structure for ultra-wear-resistant micro-cement on the ground. Background Technology

[0002] As the production of concrete materials increases, cement floors are becoming more and more common. A typical cement floor is formed by directly pouring concrete. The surface of a concrete floor formed by direct pouring is relatively rough. Even if the concrete surface is smoothed, it will still experience wear and tear over time, resulting in an uneven surface.

[0003] Chinese patent CN104251050A discloses a wear-resistant flooring, comprising a wear-resistant paint layer, an adhesive layer, a fine sand layer, a base layer, a protective layer, and a polyethylene film layer. The wear-resistant paint layer is the top layer; the protective layer is below the wear-resistant paint layer; the polyethylene film layer is between the protective layer and the adhesive layer; and the fine sand layer is between the adhesive layer and the base layer. The beneficial effects of this invention are: compared with traditional wear-resistant flooring, this invention has the following improvements: it possesses high strength, high ductility, and high wear resistance; it has good corrosion resistance to chemicals such as salt, oil, and gasoline; it has high flexibility; and even if the concrete and steel reinforcement structure undergoes natural deformation and movement, the anti-slip wear-resistant flooring will not crack or peel off.

[0004] During the application process, the applicant discovered that the aforementioned application has defects in its use. The wear-resistant flooring disclosed in the application mainly relies on the wear-resistant paint layer for its wear resistance. However, the wear resistance of a single wear-resistant paint layer is limited, resulting in poor wear resistance of the wear-resistant flooring. Utility Model Content

[0005] The purpose of this utility model is to provide a construction process structure for ultra-wear-resistant micro-cement on the ground to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A construction process structure for ultra-wear-resistant microcement for ground surfaces includes:

[0008] A special interface agent layer covers the base surface;

[0009] A self-leveling mortar layer, which covers the outside of a special interface agent layer;

[0010] A sealing primer layer, which covers the outside of the self-leveling mortar layer;

[0011] A microcement layer covering the exterior of a sealing primer layer;

[0012] An ultra-wear-resistant topcoat primer layer covers the outside of the microcement layer;

[0013] An ultra-abrasion resistant topcoat layer, which covers the outside of an ultra-abrasion resistant topcoat primer layer.

[0014] Preferably, the materials selected for the special interface agent layer include dry powder cement interface agent and emulsion cement interface agent.

[0015] Preferably, the materials used for the sealing primer layer include epoxy quick-drying cement sealing primer, alkali-resistant concrete sealing primer, and water-based environmentally friendly coating.

[0016] Preferably, the materials selected for the ultra-wear-resistant topcoat primer layer include water-based epoxy floor clear varnish, water-based polyurethane clear varnish, wear-resistant clear varnish, and water-based epoxy resin floor paint.

[0017] Preferably, the ultra-wear-resistant topcoat layer includes polyurethane wear-resistant floor paint, corundum floor paint, and penetrating hardening floor paint.

[0018] Preferably, the thickness of the self-leveling mortar layer is greater than the thickness of the micro cement layer.

[0019] Preferably, the thickness of the ultra-wear-resistant topcoat primer layer is greater than the thickness of the ultra-wear-resistant topcoat layer.

[0020] Preferably, the overall thickness of the special interface agent layer, self-leveling mortar layer, sealing primer layer, micro cement layer, ultra-wear-resistant topcoat primer layer and ultra-wear-resistant topcoat layer is set between 3 and 5.5 mm.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] This invention utilizes a combination of a dedicated interface agent layer, a self-leveling mortar layer, a sealing primer, micro-cement, an ultra-wear-resistant topcoat primer layer, and an ultra-wear-resistant topcoat layer. First, a dedicated interface agent is sprayed onto the ground to form this layer, increasing the bonding stability between the cement mortar and the base surface. A self-leveling mortar layer is then applied over this interface agent layer as the main body of the wear-resistant cement floor. After the self-leveling mortar layer has dried and stabilized, a sealing primer and micro-cement are applied sequentially to ensure the stability of the self-leveling mortar layer. Finally, an ultra-wear-resistant topcoat primer layer and an ultra-wear-resistant topcoat layer are applied over the micro-cement surface to increase the hardness of the cement floor surface, thereby enhancing its wear resistance. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the construction process of ultra-wear-resistant micro-cement for ground surfaces according to this utility model;

[0024] In the diagram: 1. Special interface agent layer; 2. Self-leveling mortar layer; 3. Sealing primer layer; 4. Micro cement layer; 5. Ultra-wear-resistant topcoat primer layer; 6. Ultra-wear-resistant topcoat layer. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1:

[0027] Please see Figure 1 As shown, a construction process structure for ultra-wear-resistant micro-cement for ground surfaces includes:

[0028] A special interface agent layer 1 is provided, which covers the base surface.

[0029] Self-leveling mortar layer 2, which covers the outside of the special interface agent layer 1;

[0030] A sealing primer layer 3 is applied to the outside of the self-leveling mortar layer 2.

[0031] Microcement layer 4, which covers the outside of the sealing primer layer 3;

[0032] The ultra-wear-resistant topcoat primer layer 5 covers the outside of the microcement layer 4;

[0033] The ultra-wear-resistant topcoat layer 6 covers the outside of the ultra-wear-resistant topcoat primer layer 5.

[0034] The materials selected for the special interface agent layer 1 include dry powder cement interface agent and emulsion cement interface agent.

[0035] When constructing an ultra-wear-resistant micro-cement floor structure, first clean the sand and dust from the base surface. Then, spray a special interface agent onto the base surface to form a special interface agent layer 1. Next, pour self-leveling mortar onto the outside of the special interface agent layer 1. After the mortar flows, flattens, and dries, it forms a self-leveling mortar layer 2. Spray a sealing primer onto the surface of the self-leveling mortar layer 2 to form a sealing primer layer 3. Then, lay micro-cement on the dried sealing primer layer 3 to form a micro-cement layer 4. Finally, lay an ultra-wear-resistant topcoat primer layer 5 and an ultra-wear-resistant topcoat layer 6 on the surface of the micro-cement layer 4. The ultra-wear-resistant topcoat primer layer 5 and the ultra-wear-resistant topcoat layer 6 can effectively increase the hardness of the micro-cement surface, thereby increasing the wear resistance of the floor and effectively extending the service life of the cement floor.

[0036] The materials selected for the sealing primer layer 3 include epoxy quick-drying cement sealing primer, alkali-resistant concrete sealing primer and water-based environmentally friendly coating. The sealing primer can seal the capillaries on the surface of the self-leveling mortar concrete, stick to the dust on the concrete surface, thereby increasing the strength of the concrete surface layer and providing a sufficiently strong foundation for the construction of subsequent structural layers.

[0037] The materials used in the ultra-wear-resistant topcoat primer layer 5 include water-based epoxy floor clear varnish, water-based polyurethane clear varnish, wear-resistant clear varnish, and water-based epoxy resin floor paint; the ultra-wear-resistant topcoat layer 6 includes polyurethane wear-resistant floor paint, corundum floor paint, and penetrating hardening floor paint. Users can select the type of paint used in the ultra-wear-resistant topcoat primer layer 5 and the ultra-wear-resistant topcoat layer 6 as needed.

[0038] The thickness of the self-leveling mortar layer 2 is greater than that of the micro cement layer 4. The self-leveling mortar layer 2 serves as the main body of the cement floor, and its thickness accounts for more than half of the overall thickness. The micro cement layer 4 is only used as the base of the surface layer and is relatively thin.

[0039] The thickness of the ultra-wear-resistant topcoat primer layer 5 is greater than that of the ultra-wear-resistant topcoat layer 6. When used together, the two effectively improve the surface wear resistance of the micro-cement floor structure.

[0040] Example 2:

[0041] Please see Figure 1 As shown, a construction process structure for ultra-wear-resistant micro-cement for ground surfaces includes:

[0042] A special interface agent layer 1 is provided, which covers the base surface.

[0043] Self-leveling mortar layer 2, which covers the outside of the special interface agent layer 1;

[0044] A sealing primer layer 3 is applied to the outside of the self-leveling mortar layer 2.

[0045] Microcement layer 4, which covers the outside of the sealing primer layer 3;

[0046] The ultra-wear-resistant topcoat primer layer 5 covers the outside of the microcement layer 4;

[0047] The ultra-wear-resistant topcoat layer 6 covers the outside of the ultra-wear-resistant topcoat primer layer 5.

[0048] The materials selected for the special interface agent layer 1 include dry powder cement interface agent and emulsion cement interface agent.

[0049] When constructing an ultra-wear-resistant micro-cement floor structure, first clean the sand and dust from the base surface. Then, spray a special interface agent onto the base surface to form a special interface agent layer 1. Next, pour self-leveling mortar onto the outside of the special interface agent layer 1. After the mortar flows, flattens, and dries, it forms a self-leveling mortar layer 2. Spray a sealing primer onto the surface of the self-leveling mortar layer 2 to form a sealing primer layer 3. Then, lay micro-cement on the dried sealing primer layer 3 to form a micro-cement layer 4. Finally, lay an ultra-wear-resistant topcoat primer layer 5 and an ultra-wear-resistant topcoat layer 6 on the surface of the micro-cement layer 4. The ultra-wear-resistant topcoat primer layer 5 and the ultra-wear-resistant topcoat layer 6 can effectively increase the hardness of the micro-cement surface, thereby increasing the wear resistance of the floor and effectively extending the service life of the cement floor.

[0050] The materials selected for the sealing primer layer 3 include epoxy quick-drying cement sealing primer, alkali-resistant concrete sealing primer and water-based environmentally friendly coating. The sealing primer can seal the capillaries on the surface of the self-leveling mortar concrete, stick to the dust on the concrete surface, thereby increasing the strength of the concrete surface layer and providing a sufficiently strong foundation for the construction of subsequent structural layers.

[0051] The materials used in the ultra-wear-resistant topcoat primer layer 5 include water-based epoxy floor clear varnish, water-based polyurethane clear varnish, wear-resistant clear varnish, and water-based epoxy resin floor paint; the ultra-wear-resistant topcoat layer 6 includes polyurethane wear-resistant floor paint, corundum floor paint, and penetrating hardening floor paint. Users can select the type of paint used in the ultra-wear-resistant topcoat primer layer 5 and the ultra-wear-resistant topcoat layer 6 as needed.

[0052] The thickness of the self-leveling mortar layer 2 is greater than that of the micro cement layer 4. The self-leveling mortar layer 2 serves as the main body of the cement floor, and its thickness accounts for more than half of the overall thickness. The micro cement layer 4 is only used as the base of the surface layer and is relatively thin.

[0053] The thickness of the ultra-wear-resistant topcoat primer layer 5 is greater than that of the ultra-wear-resistant topcoat layer 6. When used together, the two effectively improve the surface wear resistance of the micro-cement floor structure.

[0054] To achieve a balance between aesthetics, practicality, and economy, the overall thickness of the special interface agent layer 1, self-leveling mortar layer 2, sealing primer layer 3, micro cement layer 4, ultra-wear-resistant topcoat primer layer 5, and ultra-wear-resistant topcoat layer 6 is set between 3 and 5.5 mm.

[0055] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0056] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

Claims

1. A ground ultra-wear microcement construction process structure, characterized by, Comprise: A special interface agent layer (1) covering on the base ground; A self-leveling mortar layer (2) covering outside the special interface agent layer (1); A closed primer layer (3) covering outside the self-leveling mortar layer (2); A microcement layer (4) covering outside the closed primer layer (3); An ultra wear-resistant finish primer layer (5) covering outside the microcement layer (4); An ultra wear-resistant finish topcoat layer (6) covering outside the ultra wear-resistant finish primer layer (5).

2. A ground ultra-wear microcement construction process structure according to claim 1, characterized in that: The special interface agent layer (1) is selected from dry powder cement interface agent and emulsion cement interface agent.

3. A ground ultra-wear microcement construction process structure according to claim 2, characterized in that: The closed primer layer (3) is selected from epoxy quick-drying cement closed primer, alkali-resistant concrete closed primer and water-based environmentally friendly paint.

4. A ground ultra-wear microcement construction process structure according to claim 3, characterized in that: The ultra wear-resistant finish primer layer (5) is selected from water-based epoxy floor finish varnish, water-based polyurethane finish varnish, wear-resistant finish varnish and water-based epoxy floor paint.

5. A ground ultra-wear microcement construction process structure according to claim 4, characterized in that: The ultra wear-resistant finish topcoat layer (6) comprises polyurethane wear-resistant floor paint, diamond floor paint and permeable hardening floor paint.

6. A ground ultra-wear microcement construction process structure according to claim 1, characterized in that: The thickness of the self-leveling mortar layer (2) is greater than that of the microcement layer (4).

7. A ground ultra-wear microcement construction process structure according to claim 6, characterized in that: The thickness of the ultra wear-resistant finish primer layer (5) is greater than that of the ultra wear-resistant finish topcoat layer (6).

8. A ground ultra-wear microcement construction process structure according to claim 7, characterized in that: The overall thickness of the special interface agent layer (1), the self-leveling mortar layer (2), the closed primer layer (3), the microcement layer (4), the ultra wear-resistant finish primer layer (5) and the ultra wear-resistant finish topcoat layer (6) is set between 3-5.5mm.

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