Viscosity testing device
By designing an automated viscosity testing device, real-time detection and efficient cleaning of slurry viscosity were achieved, solving the problems of inaccurate detection and low automation of existing devices, improving detection accuracy and production efficiency, and reducing the labor intensity of workers.
Patent Information
- Application Number
- CN202520144366.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing viscosity testing devices are inaccurate, have low automation, require high labor intensity for workers, and are prone to missed detections, which affects the production efficiency and performance of lithium-ion battery cathode materials.
A viscosity testing device was designed, comprising a mixing tank, a test tank, a first pipeline, a mixing component, a viscosity meter, and a drive pump. Through the design of the feed channel, the material passage channel, and the water inlet channel, the device achieves automated mixing and testing of the slurry. The viscosity meter provides real-time monitoring, and the drive pump is used for cleaning and refluxing the slurry to avoid errors.
It improves the accuracy and automation of viscosity detection, reduces the labor intensity of workers, ensures the continuity and safety of production, avoids missed detections, and improves production efficiency.
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Figure CN223966405U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of chemical production equipment technology, and in particular to a viscosity testing device. Background Technology
[0002] The cathode material for lithium-ion batteries can be lithium iron phosphate or lithium manganese iron phosphate. Lithium-ion battery cathode materials can be prepared using a high-temperature solid-state synthesis method. During the production process of lithium-ion battery cathode materials, the particle size can be controlled by stirring and grinding. The viscosity of the slurry during stirring and grinding has a significant impact on production efficiency and the performance of the final product. Too low a viscosity leads to poor mixing uniformity and low grinding capacity, while too high a viscosity causes clogging during slurry transport, affecting the production process.
[0003] Currently, manual sampling is generally used to test the viscosity of slurry. This method has low operational safety, cannot perform real-time testing of slurry, has a long testing time, low automation, high labor intensity for workers, and is prone to missed detection.
[0004] In the prior art, some detection structures can achieve automatic detection. However, the viscosity detected by existing viscosity detection devices is not accurate. Therefore, this application proposes a viscosity testing device. Utility Model Content
[0005] This application provides a viscosity testing device to solve the problem of inaccurate viscosity detection in existing viscosity testing devices.
[0006] To achieve the above objectives, the embodiments of this application provide the following technical solutions:
[0007] In a first aspect, embodiments of this application provide a viscosity testing device, comprising:
[0008] A mixing tank, wherein a mixing chamber is formed inside the mixing tank;
[0009] A test container, wherein a test chamber is formed inside the test container;
[0010] The first pipeline has a feeding channel, a material passage channel and a water inlet channel formed inside it;
[0011] The feeding channel, the conveying channel, and the water inlet channel each include a first end and a second end arranged opposite to each other; the first end of the conveying channel, the first end of the feeding channel, and the first end of the water inlet channel are interconnected; the second end of the conveying channel is connected to the test chamber; the second end of the feeding channel is connected to or isolated from the stirring chamber; and the second end of the water inlet channel is used for water inlet.
[0012] The agitator includes:
[0013] A stirring section is inserted into the stirring chamber.
[0014] Wherein, when the second end of the feeding channel is connected to the stirring chamber and the stirring part rotates in the stirring chamber, the stirring part drives the slurry in the stirring chamber into the test chamber;
[0015] A viscosity tester is inserted into the test chamber to test the viscosity of the slurry in the test chamber.
[0016] A drive pump, the inlet of which is connected to or isolated from the test chamber.
[0017] According to one embodiment of this application, the outlet of the drive pump is connected to or isolated from the stirring chamber.
[0018] According to one embodiment of this application, it includes:
[0019] A water pipe is used to connect to a water source, and a water passage is formed inside the water pipe;
[0020] An inlet valve is connected between the water pipe and the first pipe, and the inlet valve connects or isolates the water passage and the second end of the inlet passage.
[0021] According to one embodiment of this application, it includes:
[0022] A feed valve is connected between the mixing tank and the first pipe, and the feed valve connects or isolates the mixing chamber and the second end of the feed channel.
[0023] According to one embodiment of this application, a second opening is formed on the test container, the second opening is located at the top of the test chamber, and the second opening communicates the test chamber with the space outside the test container;
[0024] The viscosity tester is inserted into the test chamber through the second opening, and the viscosity tester is detachably connected to the test container.
[0025] According to one embodiment of this application, the viscosity tester is a rotational viscosity tester, and the viscosity tester includes:
[0026] The rotor is inserted into the test chamber through the second opening;
[0027] A first driving element is connected to the rotor and drives the rotor to rotate within the test chamber.
[0028] According to one embodiment of this application, the test container includes:
[0029] A test container, wherein the test chamber is formed within the test container; the test container comprises:
[0030] The test tank sidewall is located on the side of the test tank; the test tank sidewall has a test tank inlet and a test tank outlet.
[0031] The feed inlet of the test tank connects the material passage to the test chamber;
[0032] When the inlet of the drive pump is connected to the test chamber, the inlet of the drive pump is connected to the test chamber through the outlet of the test tank;
[0033] In the height direction of the test tank, the inlet of the test tank is located on the side of the outlet of the test tank away from the bottom end of the test tank.
[0034] According to one embodiment of this application, it includes:
[0035] The second pipe connects the inlet of the drive pump to the test tank;
[0036] A discharge valve, connected to the second pipe, connects or isolates the test chamber from the inlet of the drive pump.
[0037] According to one embodiment of this application, it includes:
[0038] A third pipe connects the outlet of the drive pump to the mixing tank;
[0039] A reflux valve, connected to the third pipe, connects or isolates the stirring chamber and the outlet of the drive pump.
[0040] According to one embodiment of this application, the test container includes:
[0041] The test container has the test cavity formed inside it; a first opening is formed on the test container.
[0042] The test tank lid opens or closes the first opening; a first observation hole is formed on the test tank lid, which connects the test chamber and the external space of the test tank.
[0043] The viscosity testing device provided in this application has the following technical advantages: By setting up a mixing tank and a stirring component, the stirring component can stir the slurry in the mixing tank; by setting up a stirring component, a first pipe, a test tank, a viscosity meter, and a drive pump, the first pipe includes an inlet channel and a outlet channel, allowing the slurry in the mixing chamber to enter the test chamber without the need for an additional drive structure, saving costs; the viscosity meter detects the viscosity of the slurry in the test chamber; during viscosity testing, it is not necessary to turn off the stirring component, which can improve stirring efficiency; the tested slurry flows out of the test chamber, enabling multiple tests in real time, with a high degree of automation, high detection efficiency, reduced labor intensity for workers, avoidance of missed detections affecting production, and good safety; the first pipe includes a water inlet channel, which can introduce water to clean the outlet channel and the test chamber, preventing excessive slurry from remaining in the outlet channel and the test chamber, and preventing the slurry remaining in the outlet channel and the test chamber from causing errors in the next viscosity test result, thereby improving the accuracy of slurry viscosity testing. Attached Figure Description
[0044] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0045] Figure 1 This is a schematic diagram of the structure of a viscosity testing device according to an embodiment of this application;
[0046] Figure 2 This is a partial structural cross-sectional view of a viscosity testing device according to an embodiment of this application;
[0047] Figure 3 This is another partial structural cross-sectional view of a viscosity testing device according to an embodiment of this application;
[0048] Figure 4 This is another partial structural cross-sectional view of a viscosity testing device according to an embodiment of this application;
[0049] Figure 5 This is a partial structural schematic diagram of a viscosity testing device according to an embodiment of this application;
[0050] Figure 6 This is a cross-sectional view of a first pipe according to an embodiment of this application;
[0051] Figure 7 This is a partial structural connection diagram of a viscosity tester according to an embodiment of this application;
[0052] Figure 8This is another partial structural schematic diagram of a viscosity testing device according to an embodiment of this application;
[0053] Figure 9 This is another partial structural cross-sectional view of a viscosity testing device according to an embodiment of this application;
[0054] Figure 10 This is another partial structural cross-sectional view of a viscosity testing device according to an embodiment of this application;
[0055] Figure 11 This is another partial structural schematic diagram of a viscosity testing device according to an embodiment of this application.
[0056] Explanation of reference numerals in the attached figures:
[0057] 100: Viscosity testing device;
[0058] 1: Mixing tank; 11: Mixing tank body; 111: Mixing chamber; 112: Mixing tank outlet; 113: Mixing tank return port; 114: First insertion port; 115: Second observation hole; 12: Second observation window;
[0059] 2: Stirring component; 21: Stirring section; 211: Rotating shaft; 212: Stirring blades; 22: Second driving component;
[0060] 3: Test container; 31: Test container body; 311: Test chamber; 312: First opening; 313: Side wall of test container body; 3131: Test container inlet; 3132: Test container outlet; 32: Test container cover; 321: Second opening; 322: First observation hole;
[0061] 41: First pipe; 411: Feed channel; 412: Material passage channel; 413: Water inlet channel;
[0062] 42: Water pipe; 421: Water passage;
[0063] 43: Second pipeline; 44: Third pipeline;
[0064] 51: Feed valve; 52: Water inlet valve; 53: Discharge valve; 54: Return valve;
[0065] 6: Viscosity tester; 61: Rotor; 62: First drive component; 63: Resistance testing module; 64: Data processing module; 65: Display module; 66: Control module;
[0066] 7: Drive pump;
[0067] 810: Grinding component; 820: Grinding drive pump. Detailed Implementation
[0068] As described in the background section, in related technologies, manual sampling is generally used to test the viscosity of slurry. During testing, the slurry stirring needs to be stopped, and a small amount of slurry is manually removed from the stirring chamber using tools for viscosity testing. After the viscosity test, the tested slurry is manually poured back into the stirring chamber. This manual testing method has low operational safety, cannot perform real-time slurry testing, has a long testing time, low automation, high labor intensity for workers, and is prone to missed detections, easily affecting production. While some existing testing structures can achieve automatic testing, samples from multiple tests tend to accumulate in the testing chamber, affecting the accuracy of viscosity testing and impacting the final performance of the lithium battery cathode material. Furthermore, the sampling of the test material and the recovery of the sample after testing are not smooth, affecting the normal operation and efficiency of viscosity testing.
[0069] To address the aforementioned technical problems, this application proposes a viscosity testing device. The device includes a mixing tank, a testing tank, a first pipe, a stirring component, a viscosity meter, and a drive pump. The mixing tank contains a mixing chamber, and the testing tank contains a testing chamber. The first pipe contains a feed channel, a conveying channel, and a water inlet channel. Each of the feed channel, conveying channel, and water inlet channel includes a first end and a second end arranged opposite to each other. The first ends of the conveying channel, the feed channel, and the water inlet channel are interconnected. The second end of the conveying channel is connected to the testing chamber, and the second end of the feed channel is connected to or isolated from the mixing chamber. The second end of the water inlet channel is used for water inlet. The stirring component includes a stirring part inserted into the mixing chamber to stir the slurry in the mixing tank. The second end of the feed channel is connected to the mixing chamber, and the stirring part is located within the mixing chamber. During internal rotation, the stirring unit drives the slurry in the stirring chamber into the test chamber, eliminating the need for an additional drive structure and saving costs. The viscosity tester is inserted into the test chamber to perform viscosity tests on the slurry. During viscosity testing, the stirring unit does not need to be turned off, improving stirring efficiency. The inlet of the drive pump is connected to or isolated from the test chamber, and the tested slurry flows out of the test chamber. Multiple tests can be performed in real time, resulting in a high degree of automation, high testing efficiency, reduced labor intensity for workers, prevention of missed tests affecting production, and good safety. The first pipeline, including a water inlet channel, can introduce water to clean the material passage and test chamber, preventing excessive slurry from remaining in the material passage and test chamber and avoiding errors in the next viscosity test result caused by slurry remaining in the material passage and test chamber, thus improving the accuracy of slurry viscosity testing.
[0070] To make the objectives, implementation methods and advantages of this application clearer, the exemplary implementation methods of this application will be clearly and completely described below with reference to the accompanying drawings of the exemplary embodiments of this application. Obviously, the described exemplary embodiments are only some embodiments of this application, and not all embodiments.
[0071] It should be noted that the brief descriptions of terms in this application are only for the convenience of understanding the embodiments described below, and are not intended to limit the embodiments of this application. Unless otherwise stated, these terms should be understood in their ordinary and common meaning.
[0072] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover but not exclusively include, for example, a product or device that includes a series of components is not necessarily limited to those that are explicitly listed, but may include other components that are not explicitly listed or that are inherent to such product or device.
[0073] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0074] The terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0075] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0076] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0077] refer to Figure 1This application provides a viscosity testing device 100. The viscosity testing device 100 can test the viscosity of a slurry to obtain the viscosity of the slurry. The slurry can be a lithium-ion battery cathode material slurry. Of course, the viscosity testing device 100 can also test the viscosity of slurries of other substances.
[0078] In some embodiments, reference Figure 1 The viscosity testing device 100 includes a mixing tank 1. A mixing chamber 111 can be formed inside the mixing tank 1. Slurry can be placed inside the mixing chamber 111.
[0079] The mixing tank 1 may include a mixing tank body 11. The mixing chamber 111 may be formed inside the mixing tank body 11.
[0080] In some embodiments, reference Figure 2 The viscosity testing device 100 includes a stirring element 2. The stirring element 2 is inserted into a stirring chamber 111 to stir the slurry within the chamber. The stirring element 2 can be connected to a mixing tank. The stirring element 2 can be detachably connected to the mixing tank. Specifically, the stirring element 2 can be connected to the mixing tank body.
[0081] refer to Figure 3 A first insertion port 114 may be formed on the mixing tank 1. The first insertion port 114 can communicate between the mixing chamber and the external space of the mixing tank. The mixing component 2 can be inserted into the first insertion port 114. The first insertion port 114 may be located at the top of the mixing tank 1. The first insertion port 114 may be formed on the mixing tank body 11.
[0082] In some embodiments, reference Figure 2 The agitator 2 includes an agitator 21. The agitator 21 is inserted into the agitator chamber 111 to agitate the slurry in the agitator chamber.
[0083] refer to Figure 2 The stirring component includes a second driving member 22. The second driving member 22 is connected to the stirring section and drives the stirring section to rotate. The second driving member 22 is connected to the top of the stirring section. The second driving member can be a drive motor.
[0084] refer to Figure 2 and Figure 3 The stirring unit 21 includes a rotating shaft 211. The rotating shaft 211 is inserted into the stirring chamber 111 and can rotate relative to the stirring tank body within the stirring chamber. The rotation axis of the rotating shaft 211 can be arranged along a second direction. The second direction can be parallel to the height direction of the stirring tank.
[0085] The second driving component is connected to the rotating shaft, and drives the rotating shaft to rotate. Specifically, the second driving component 22 is connected to the top of the rotating shaft.
[0086] refer to Figure 2 The stirring section 21 includes stirring blades 212. The stirring blades 212 are connected to the rotating shaft 211 and are located inside the stirring chamber. The extending direction of the stirring blades 212 intersects the setting direction of the rotation axis of the rotating shaft 211.
[0087] There are several stirring blades 212. Multiple stirring blades 212 can be arranged at intervals along the rotation direction of the rotation axis 211 to avoid interference between adjacent stirring blades 212.
[0088] The second driving component 22 drives the rotating shaft 211 to rotate, and the rotating shaft 211 drives the stirring blades 212 to rotate around the rotation axis of the rotating shaft. The rotating shaft and the stirring blades drive the slurry to rotate, thereby realizing the stirring function of the slurry. By setting multiple stirring blades 212, the stirring effect of the slurry can be improved.
[0089] In some embodiments, reference Figure 3 A second observation hole 115 may be formed on the mixing tank 1. The second observation hole 115 connects the mixing chamber and the external space of the mixing tank, allowing the mixing situation inside the mixing chamber to be observed through the second observation hole. The second observation hole may be formed on the mixing tank body.
[0090] The mixing tank includes a second observation window 12. The second observation window 12 can be connected to the mixing tank body and can be located at the second observation hole 115. The second observation window can be opened or closed. The second observation window can be any transparent device such as a glass plate or acrylic plate.
[0091] In some embodiments, reference Figure 1 and Figure 4 The viscosity testing device 100 includes a test tank 3. A test chamber 311 is formed inside the test tank 3. The slurry can be placed inside the test chamber 311.
[0092] refer to Figure 4 A first opening 312 may be formed on the test container 3. The first opening 312 may communicate with the test chamber 311. The first opening 312 may be located at the top of the test chamber.
[0093] refer to Figure 4 The test container 3 may include a test container body 31. A test chamber may be formed within the test container body 31. A first opening 312 may be formed on the test container body 31. The first opening may be located at the top of the test container body 31.
[0094] refer to Figure 4The test container 3 may include a test container lid 32. The test container lid 32 is connected to the test container body 31. The test container lid is located at a first opening, and the test container lid can open or close the first opening 312. The test container lid 32 and the test container body 31 can be detachably connected.
[0095] The test can lid and test can body can be connected by threads. Alternatively, they can be snap-fitted together; one of the lids has a snap-fit protrusion, and the other has a snap-fit recess. The protrusion engages with the recess, allowing the lid and body to lock into place. The test can lid and test can body can also be connected by bolts. However, the specific connection methods for the test can lid and test can body are not limited to the examples described above.
[0096] In some embodiments, reference Figure 5 and Figure 6 The viscosity testing device 100 includes a first pipe 41. A feed channel 411 may be formed within the first pipe 41. A discharge channel 412 may be formed within the first pipe 41. A water inlet channel 413 is formed within the first pipe 41. The water inlet channel 413 is used for water intake.
[0097] The feed channel 411 may include a first end and a second end that are arranged opposite to each other. The discharge channel 412 may include a first end and a second end that are arranged opposite to each other. The water inlet channel includes a first end and a second end that are arranged opposite to each other.
[0098] The first end of the material conveying channel is connected to the first end of the feed channel. The first end of the material conveying channel is connected to the first end of the water inlet channel. The first ends of the material conveying channel, the feed channel, and the water inlet channel are interconnected.
[0099] The second end of the material passage is connected to the test chamber. The second end of the feed passage is connected to or isolated from the mixing chamber. The second end of the water inlet passage is used for water inlet.
[0100] The first pipe 41 can be a tee pipe to facilitate water inlet and connection between the mixing chamber and the testing chamber. The water inlet channel can be vertically arranged to facilitate water flow from the water inlet channel into the material passage channel.
[0101] The second end of the feed channel is connected to the mixing chamber, and when the mixing unit rotates within the mixing chamber, it drives the slurry within the mixing chamber into the testing chamber. Specifically, as the mixing unit rotates within the mixing chamber, it agitates the slurry, causing it to undergo centrifugal motion. Under the influence of centrifugal force, the slurry can enter the first pipe from the mixing chamber and then pass through the first pipe into the testing chamber. By simply having the mixing unit rotate within the mixing chamber, the slurry can enter the testing chamber without requiring an additional drive structure, thus saving resources, reducing costs, and achieving a high degree of automation.
[0102] In some embodiments, reference Figure 5 and Figure 6 The viscosity testing device 100 includes a feed valve 51. The feed valve 51 is connected between the mixing tank and the first pipe, and connects or isolates the mixing chamber and the second end of the feed channel. When it is necessary for the slurry in the mixing chamber to enter the testing chamber, the feed valve is opened to connect the mixing chamber and the second end of the feed channel. When the slurry in the testing chamber meets the requirements, the feed valve is closed.
[0103] In some embodiments, reference Figure 1 and Figure 4 The viscosity testing device 100 includes a viscosity tester 6. The viscosity tester 6 is inserted into the test chamber to test the viscosity of the slurry in the test chamber.
[0104] refer to Figure 4 A second opening 321 may be formed on the test container 3. The second opening is located at the top of the test chamber and connects the test chamber to the external space of the test container. The viscosity tester 6 is inserted into the test chamber through the second opening 321. The second opening may also be formed on the test container lid.
[0105] The viscosity tester 6 can be detachably connected to the test tank 3. The viscosity tester 6 can also be detachably connected to the test tank lid, facilitating the installation and removal of the viscosity tester and simplifying future maintenance.
[0106] The viscosity tester and the test can lid can be snapped together. One of them has a snap-fit protrusion, and the other has a snap-fit recess. The snap-fit protrusion engages with the snap-fit recess, allowing the test can lid and viscosity tester to lock into place. The test can lid and viscosity tester can also be connected by bolts. However, the specific connection method between the test can lid and viscosity tester is not limited to the example described above.
[0107] In some embodiments, reference Figure 4The viscosity tester can be a rotational viscosity tester. The viscosity tester 6 can include a rotor 61. The rotor is inserted into the test chamber. The rotor 61 can rotate within the test chamber. Specifically, the rotor 61 can be inserted into the test chamber through a second opening.
[0108] The rotor's rotation axis can be set along a first direction. This first direction can be parallel to the height direction of the test tank. Alternatively, the first direction and a second direction can be parallel.
[0109] refer to Figure 7 The viscosity tester 6 includes a first driving component 62. The first driving component 62 is connected to the rotor and drives the rotor to rotate within the test chamber. The first driving component can be connected to the top end of the rotor. The first driving component can be a drive motor, and the output shaft of the drive motor is connected to the rotor.
[0110] When testing the viscosity of a slurry, the rotor is inserted into the slurry to detect the resistance encountered by the rotor as it rotates in the slurry. The viscosity of the slurry is then calculated based on the resistance encountered by the rotor as it rotates.
[0111] refer to Figure 7 The viscosity tester 6 includes a resistance test module 63. The resistance test module 63 is capable of detecting the rotational resistance of the rotor.
[0112] refer to Figure 7 The viscosity tester 6 includes a data processing module 64. The data processing module 64 is capable of acquiring the rotational resistance of the rotor, and can calculate the viscosity of the slurry based on the rotational resistance of the rotor.
[0113] refer to Figure 7 The viscosity tester 6 may include a display module 65. The display module can display the slurry viscosity calculated by the data processing module.
[0114] refer to Figure 7 The viscosity tester may include a control module 66. The control module is electrically connected to a first driving component. The control module can control the operation of the first driving component. The control module is electrically connected to a resistance testing module. The control module can control the resistance testing module to test the rotor resistance. The control module is electrically connected to a data processing module 64. The control module can control the data processing module 64 to calculate the viscosity of the slurry. The control module is electrically connected to a display module. The control module can control the display module to display the slurry viscosity.
[0115] The viscosity tester includes an outer casing. The first drive unit may be located inside the outer casing. The data processing module 64 is located inside the outer casing. The control module is located inside the outer casing. The display module 65 may be located on the outer casing.
[0116] In some embodiments, reference Figure 5The viscosity testing device 100 includes a drive pump 7. The inlet of the drive pump is either connected to or isolated from the test chamber. When the inlet of the drive pump is connected to the test chamber, the drive pump drives the slurry or water in the test chamber to flow out of the test chamber. By setting up the drive pump, the slurry or water in the test chamber can flow out of the test chamber, achieving a high degree of automation.
[0117] By setting up a stirring component, a first pipeline, a test tank, a viscosity meter, and a drive pump, the first pipeline, including a feed channel and a discharge channel, allows the slurry in the stirring chamber to enter the test chamber without the need for an additional drive structure, saving costs. The viscosity meter detects the viscosity of the slurry in the test chamber. During viscosity testing, the stirring component does not need to be turned off, which improves stirring efficiency. After testing, the slurry flows out of the test chamber, enabling multiple tests in real time. This method has a high degree of automation, high testing efficiency, reduces the labor intensity of workers, avoids missed detections that affect production, and ensures good safety.
[0118] Water can enter the test chamber sequentially through the water inlet channel and the material passage channel, and then the water is discharged from the test chamber to clean the material passage channel and the test chamber. This prevents excessive slurry from remaining in the material passage channel and the test chamber, thus avoiding errors in the next viscosity test results caused by the slurry remaining in the material passage channel and the test chamber, and improving the accuracy of slurry viscosity testing.
[0119] The outlet of the drive pump can be connected to or isolated from the mixing chamber. When both the inlet and outlet of the drive pump are connected to the test chamber, the drive pump drives the slurry in the test chamber to flow back into the mixing chamber. By connecting the outlet of the drive pump to the mixing chamber, the slurry in the test chamber can be returned to the mixing chamber, achieving a high degree of automation, enabling slurry recovery, and avoiding waste. The drive pump can also drive water from the test chamber to the mixing chamber, requiring less water for cleaning the material passage and test chamber, and diverting water into the mixing chamber will not affect the slurry within the mixing chamber.
[0120] In some embodiments, reference Figure 5 The viscosity testing device 100 includes a water pipe 42. The water pipe 42 is used to connect to a water source. A water passage 421 is formed inside the water pipe 42.
[0121] refer to Figure 5 The viscosity testing device 100 includes a water inlet valve 52. The water inlet valve 52 is connected between the water supply pipe and the first pipe. The water inlet valve 52 connects or isolates the second end of the water passage and the water inlet passage.
[0122] When the inlet valve 52 connects the second end of the water passage and the inlet channel, water can sequentially pass through the water pipe, the inlet valve, the inlet channel, and the material passage into the test chamber to clean the material passage and the test chamber.
[0123] When the slurry in the mixing chamber is driven into the testing chamber, the feed valve is open and the water inlet valve is closed. When the material passage and testing chamber are cleaned with water from the water pipe, the water inlet valve is open and the feed valve is closed.
[0124] In some embodiments, reference Figure 8 A first observation hole 322 can be formed on the test tank lid. The first observation hole 322 connects the test chamber and the external space of the test tank, so that the amount of slurry in the test chamber can be observed through the first observation hole. When the slurry in the test chamber meets the requirements, the viscosity tester can be driven to test the viscosity of the slurry in the test chamber.
[0125] The test container 3 includes a first observation window. The first observation window can be connected to the test container lid, and can be located at a first observation hole. The first observation window can open or close the first observation hole. The first observation window can be any transparent device such as a glass plate or acrylic plate.
[0126] In some embodiments, the viscosity testing device 100 may include a level detector. The level detector may be disposed within the testing chamber. The level detector is used to detect the liquid level height of the slurry within the testing chamber. When the liquid level height of the slurry within the testing chamber reaches a certain value, the viscosity tester can be controlled to start testing the viscosity of the slurry within the testing chamber.
[0127] In some embodiments, reference Figure 9 The mixing tank may have a mixing tank outlet 112. The mixing tank outlet may be formed on the mixing tank body. The mixing tank outlet connects the mixing chamber and the inlet of the feed valve. In the height direction of the mixing tank, the mixing tank outlet may be located in the middle or lower part of the mixing tank body.
[0128] refer to Figure 10 The discharge port of the mixing tank and the inlet of the feed valve can be connected by a first connecting pipe. The first connecting pipe can be set horizontally to facilitate the flow of slurry in the mixing chamber to the inlet of the feed valve.
[0129] In some embodiments, the test tank 31 may include a test tank sidewall 313. The test tank sidewall 313 is disposed on the side of the test tank. A test tank inlet 3131 may be formed on the test tank sidewall 313. The test tank inlet communicates with the material passage and the test chamber. The material passage and the test chamber can be connected by a second connecting pipe.
[0130] The feed channel can be horizontally positioned to facilitate the flow of slurry from the outlet of the feed valve into the feed channel. The feed channel can also be horizontally positioned to facilitate the flow of slurry into the second connecting pipe. The second connecting pipe can also be horizontally positioned to facilitate the flow of slurry into the test chamber.
[0131] refer to Figure 10 A test tank outlet 3132 can be formed on the side wall 313 of the test tank. When the inlet of the drive pump is connected to the test chamber, the inlet of the drive pump is connected to the test chamber through the test tank outlet 3132.
[0132] The test tank outlet 3132 is located at the bottom of the test chamber, facilitating the discharge of slurry from the test chamber and preventing incomplete discharge of slurry and water. The ratio of the distance from the test tank outlet 3132 to the bottom of the test chamber to the height of the test chamber is no greater than 1 / 3.
[0133] refer to Figure 10 In the height direction of the test tank, the inlet of the test chamber is located on the side of the test tank outlet away from the bottom of the test tank, so that the test chamber can store a certain amount of slurry for viscosity testing, and facilitate the discharge of slurry and water in the test chamber.
[0134] In the height direction of the test tank, the test chamber inlet is located at the top of the test tank, so that the test chamber can store enough slurry for viscosity testing.
[0135] In some embodiments, reference Figure 5 The viscosity testing apparatus 100 includes a second pipe 43. The second pipe 43 is connected between the inlet of the drive pump and the test tank.
[0136] refer to Figure 5 The viscosity testing device 100 includes a discharge valve 53. The discharge valve is connected to a second pipe and connects or isolates the test chamber from the inlet of the drive pump.
[0137] The second pipe 43 includes a first section of pipe located between the test chamber and the discharge valve. The first section of pipe can be horizontally positioned to facilitate the entry of slurry or water from the test chamber into the inlet of the discharge valve.
[0138] The second conduit 43 includes a second section of conduit located between the inlet of the drive pump and the discharge valve. The second section of conduit can be horizontally positioned to facilitate the flow of slurry from the outlet of the discharge valve to the inlet of the drive pump.
[0139] In some embodiments, reference Figure 5 The viscosity testing device 100 includes a third pipe 44. The third pipe is connected between the outlet of the drive pump and the mixing tank.
[0140] refer to Figure 5 The viscosity testing apparatus 100 includes a reflux valve 54. The reflux valve 54 is connected to a third pipe. The reflux valve connects or isolates the stirring chamber and the outlet of the drive pump.
[0141] The third pipe 44 may include a third section of pipe. The third section of pipe is located between the drive pump outlet and the return valve. The third pipe 44 may also include a fourth section of pipe. The fourth section of pipe is located between the return valve and the mixing tank.
[0142] In some embodiments, reference Figure 9 A return port 113 is formed on the mixing tank. The return port 113 connects the mixing chamber and the third pipe. The return port 113 is formed on the mixing tank body.
[0143] In some embodiments, in the height direction of the mixing tank, the mixing tank return port 113 is located on the side of the mixing tank outlet 112 away from the bottom of the mixing tank, so that the return pressure is low and the slurry flows back into the mixing chamber.
[0144] In some embodiments, reference Figure 11 The viscosity testing apparatus 100 includes a grinding element 810. The inlet of the grinding element is connected to or isolated from the stirring chamber. The outlet of the grinding element is connected to or isolated from the stirring chamber.
[0145] When the inlet of the grinding piece is connected to the mixing chamber and the outlet of the grinding piece is connected to the mixing chamber, the slurry in the mixing chamber enters the grinding piece for grinding, and the ground slurry returns to the mixing chamber.
[0146] A fourth pipe connects the inlet of the grinding media to the mixing chamber. A fifth pipe connects the outlet of the grinding media to the mixing chamber.
[0147] refer to Figure 11 The viscosity testing device 100 includes a grinding drive pump 820. The grinding drive pump is located on the fourth and / or fifth pipes. By setting up the grinding drive pump, the conveying speed of the slurry between the mixing chamber 111 and the grinding workpiece can be increased, thereby reducing the slurry conveying time, shortening the grinding cycle, and improving work efficiency.
[0148] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In the specification of this application, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0149] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A viscosity testing device, characterized in that, include: A mixing tank, wherein a mixing chamber is formed inside the mixing tank; A test container, wherein a test chamber is formed inside the test container; The first pipeline has a feeding channel, a material passage channel and a water inlet channel formed inside it; The feeding channel, the conveying channel, and the water inlet channel each include a first end and a second end arranged opposite to each other; the first end of the conveying channel, the first end of the feeding channel, and the first end of the water inlet channel are interconnected; the second end of the conveying channel is connected to the test chamber; the second end of the feeding channel is connected to or isolated from the stirring chamber; and the second end of the water inlet channel is used for water inlet. The agitator includes: A stirring section is inserted into the stirring chamber. Wherein, the second end of the feeding channel is connected to the stirring chamber and when the stirring part rotates in the stirring chamber, the stirring part drives the slurry in the stirring chamber into the test chamber; the viscosity tester is inserted in the test chamber to perform viscosity testing on the slurry in the test chamber; A drive pump, the inlet of which is connected to or isolated from the test chamber.
2. The viscosity testing device according to claim 1, characterized in that, The outlet of the drive pump is either connected to or isolated from the stirring chamber.
3. The viscosity testing device according to claim 1, characterized in that, include: A water pipe is used to connect to a water source, and a water passage is formed inside the water pipe; An inlet valve is connected between the water pipe and the first pipe, and the inlet valve connects or isolates the water passage and the second end of the inlet passage.
4. The viscosity testing device according to claim 1, characterized in that, include: A feed valve is connected between the mixing tank and the first pipe, and the feed valve connects or isolates the mixing chamber and the second end of the feed channel.
5. The viscosity testing device according to claim 1, characterized in that, A second opening is formed on the test container, the second opening is located at the top of the test chamber, and the second opening connects the test chamber and the space outside the test container; The viscosity tester is inserted into the test chamber through the second opening, and the viscosity tester is detachably connected to the test container.
6. The viscosity testing device according to claim 5, characterized in that, The viscosity tester is a rotational viscosity tester, and the viscosity tester includes: The rotor is inserted into the test chamber through the second opening; A first driving element is connected to the rotor and drives the rotor to rotate within the test chamber.
7. The viscosity testing device according to claim 1, characterized in that, The test container includes: A test container, wherein the test chamber is formed within the test container; the test container comprises: The test tank sidewall is located on the side of the test tank; the test tank sidewall has a test tank inlet and a test tank outlet. The feed inlet of the test tank connects the material passage to the test chamber; When the inlet of the drive pump is connected to the test chamber, the inlet of the drive pump is connected to the test chamber through the outlet of the test tank; In the height direction of the test tank, the inlet of the test tank is located on the side of the outlet of the test tank away from the bottom end of the test tank.
8. The viscosity testing device according to claim 1, characterized in that, include: The second pipe connects the inlet of the drive pump to the test tank; A discharge valve, connected to the second pipe, connects or isolates the test chamber from the inlet of the drive pump.
9. The viscosity testing device according to claim 2, characterized in that, include: A third pipe connects the outlet of the drive pump to the mixing tank; A reflux valve, connected to the third pipe, connects or isolates the stirring chamber and the outlet of the drive pump.
10. The viscosity testing apparatus according to claim 1, characterized in that, The test container includes: The test container has the test cavity formed inside it; a first opening is formed on the test container. The test tank lid opens or closes the first opening; a first observation hole is formed on the test tank lid, which connects the test chamber and the external space of the test tank.