Cleaning device

By introducing a heating mechanism and a water circulation system into the cleaning device, the problems of uneven cleaning and low efficiency are solved, achieving a highly efficient and balanced cleaning effect. Stains are quickly removed, the cleaning solution remains clean, and maintenance is convenient.

CN223970506UActive Publication Date: 2026-03-06SUZHOU YUANSHEN COATING & PURIFICATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing cleaning devices suffer from uneven cleaning during use, making it difficult to meet cleanliness requirements. Furthermore, they accumulate dirt and are inefficient during the cleaning process.

Method used

The system employs a heating mechanism to assist the ultrasonic mechanism, combined with a water circulation system. The cleaning solution is heated through a heating tube, and ultrasonic vibrations help remove stains. At the same time, the water circulation system keeps the cleaning solution clean, achieving a balanced and rapid cleaning effect.

Benefits of technology

Under the dual conditions of high temperature and vibration, stains are removed more quickly, cleaning efficiency is improved, the cleaning solution remains clean at all times, avoiding stain buildup that could affect cleaning ability, and maintenance is convenient.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223970506U_ABST
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Abstract

The utility model relates to a workpiece cleaning device, in particular to a cleaning device, which comprises a water tank, a cleaning device, a cleaning device, a cleaning device and a cleaning device, and the water tank comprises a tank body and a tank cover covering the top of the tank body; the water circulation mechanism comprises a filter, a water pump, a water inlet and a water outlet, the filter is arranged outside the tank body, the filter is connected with the water pump, the filter is communicated with the water outlet, and the water pump is communicated with the water inlet; the ultrasonic mechanism comprises a plurality of ultrasonic units and a protective sleeve, and the protective sleeve is arranged outside the ultrasonic units in a covering mode; the heating mechanism comprises a plurality of heating pipes, and the plurality of heating pipes are arranged in the tank body at intervals; wherein the drain outlet, the water inlet and the water outlet are formed in the same side of the tank body, and the drain outlet is formed in the middle of the water inlet and the water outlet in the horizontal direction. By means of the structure, the ultrasonic mechanism can be assisted by the heating mechanism to clean workpieces, and the balanced and rapid cleaning effect is achieved by means of the water circulation system.
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Description

Technical Field

[0001] This utility model relates to a workpiece cleaner, and more particularly to a cleaning device. Background Technology

[0002] The description in this section provides only background information related to the disclosure of this utility model and does not constitute prior art.

[0003] In industrial production processes, cleaning equipment is generally needed to clean workpieces in intermediate processing stages. To help improve cleaning efficiency, existing cleaning machines typically use ultrasonic generators to remove dirt from the workpiece surface using ultrasonic waves. However, due to unreasonable layout, the cleaning equipment does not clean the workpiece evenly in multiple areas during use, making it difficult to meet cleanliness requirements. Furthermore, dirt accumulates during the cleaning process, resulting in low efficiency.

[0004] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device that can clean workpieces by using a heating mechanism to assist an ultrasonic mechanism, and achieve a balanced and rapid cleaning effect with the help of a water circulation system.

[0006] To achieve the above objectives, this utility model discloses a cleaning device for cleaning workpieces; the cleaning device includes:

[0007] A water tank, comprising a tank body and a tank cover covering the top of the tank body, wherein a drain outlet is provided on one side of the tank body;

[0008] A water circulation mechanism includes a filter, a water pump, an inlet, and a drain. The filter is located outside the tank and is connected to the water pump. The inlet and the drain are located at the bottom of the tank and are connected to the drain. The water pump is connected to the inlet.

[0009] An ultrasonic mechanism, comprising multiple ultrasonic units and a protective sleeve, wherein the multiple ultrasonic units are arranged at intervals in the tank and the protective sleeve covers the outside of the multiple ultrasonic units;

[0010] A heating mechanism, comprising a plurality of heating tubes, wherein the plurality of heating tubes penetrate the inner cavity formed by the tank body, and the plurality of heating tubes are arranged at intervals in the tank body;

[0011] The sewage outlet, the water inlet, and the drainage outlet are located on the same side of the tank, with the sewage outlet positioned horizontally between the water inlet and the drainage outlet.

[0012] Furthermore, the ultrasonic mechanism is located at the bottom of the tank to support the workpiece to be cleaned.

[0013] Furthermore, the ultrasonic mechanism is fully covered at the bottom of the tank.

[0014] Furthermore, the heating mechanism is fully covered at the bottom of the tank.

[0015] Furthermore, each of the heating tubes is positioned to avoid the ultrasonic mechanism.

[0016] Furthermore, the drain outlet, the inlet, and the outlet are located at the bottom of the tank, and the height of the drain outlet is lower than the height of the inlet and the outlet.

[0017] Furthermore, the height of the drain outlet is lower than the height of the ultrasonic mechanism.

[0018] Furthermore, the protective sleeve is made of polypropylene.

[0019] Based on the above technical solution, the beneficial effects of this utility model are as follows:

[0020] The cleaning device of this invention can clean the workpiece by assisting the ultrasonic mechanism with a heating mechanism. During the cleaning process, the heating tube of the heating mechanism continuously heats the cleaning liquid in the water tank to help remove stains from the surface of the workpiece. At the same time, this invention also includes a water circulation mechanism for changing the water during the cleaning process, keeping the cleaning liquid in the water tank in a relatively clean state, which helps to accelerate the cleaning speed.

[0021] To further understand the features and technical content of this utility model, please refer to the following detailed description and drawings of this utility model. However, the drawings provided are for reference and illustration only and are not intended to limit this utility model. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments or prior art of this specification, the drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1This is a left view of a cleaning device provided in an embodiment of this specification;

[0024] Figure 2 This is a top view of a cleaning device provided in an embodiment of this specification;

[0025] Figure 3 This is a side view of a cleaning device provided in an embodiment of this specification;

[0026] In the diagram: 1. Water tank; 11. Tank body; 111. Drain outlet; 12. Tank cover; 2. Water circulation mechanism; 21. Filter; 22. Water pump; 23. Water inlet; 24. Drain outlet; 3. Ultrasonic mechanism; 31. Ultrasonic unit; 32. Protective cover; 4. Heating mechanism; 41. Heating tube. Detailed Implementation

[0027] To enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this specification, and not all embodiments. Based on the embodiments in this specification, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this specification.

[0028] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can understand the advantages and effects of this utility model from the content disclosed in this specification. This utility model can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this utility model. Furthermore, the accompanying drawings of this utility model are for simple illustration only and are not depictions of actual dimensions, as stated in advance. The following embodiments will further describe the relevant technical content of this utility model in detail, but the disclosed content is not intended to limit the scope of protection of this utility model.

[0029] It should be understood that while terms such as "first," "second," and "third" may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are primarily used to distinguish one component from another, or one signal from another. Furthermore, the term "or" as used herein should, as appropriate, include any combination of one or more of the related listed items.

[0030] Please see Figure 1-3 This embodiment provides a cleaning device for cleaning workpieces; the cleaning device includes:

[0031] Water tank 1, which includes a tank body 11 and a tank cover 12 covering the top of the tank body 11, and a drain outlet 111 is provided on one side of the tank body 11.

[0032] Water circulation mechanism 2 includes filter 21, water pump 22, water inlet 23, and drain outlet 24. Filter 21 is located outside tank 11 and is connected to water pump 22. Water inlet 23 and drain outlet 24 are located at the bottom of tank 11 and are connected to drain outlet 24. Water pump 22 is connected to water inlet 23.

[0033] The ultrasonic mechanism 3 includes multiple ultrasonic units 31 and a protective sleeve 32. The multiple ultrasonic units 31 are arranged at intervals in the tank 11, and the protective sleeve 32 covers the outside of the multiple ultrasonic units 31.

[0034] Heating mechanism 4 includes multiple heating tubes 41, which penetrate the inner cavity formed by the tank 11 and are arranged at intervals in the tank 11.

[0035] The drain outlet 111, the inlet 23 and the outlet 24 are located on the same side of the tank 11, with the drain outlet 111 located at the middle of the inlet 23 and the outlet 24 in the horizontal direction.

[0036] With the above structure, during use, the operator only needs to open the tank cover 12, then insert the workpiece to be cleaned into the tank 11 from the top, and then pour cleaning fluid into the tank 1, ensuring that the cleaning fluid at least covers all the workpieces to be cleaned. After closing the tank cover 12, the cleaning device of this embodiment is started. During the cleaning process, the ultrasonic unit 31 of the ultrasonic mechanism 3 is activated and emits vibrations. The vibrations are transmitted to the workpiece and the cleaning fluid through the protective sleeve 32 surrounding the ultrasonic unit 31, so that the ultrasonic waves apply energy to the stains on the surface of the workpiece, causing them to fall off. At the same time, the heating tube 41 of the heating mechanism 4 is activated to heat the cleaning fluid in the tank 11, raising the temperature of the cleaning fluid in the tank 11 to a preset temperature, and making it easier for the stains on the surface of the workpiece to fall off with the help of high temperature. In other words, under the dual environment of high temperature and vibration, the stains on the surface of the workpiece are accelerated to fall off and disperse into the surrounding cleaning liquid. Some of the stains settle to the bottom of the tank 11. When they accumulate to a certain extent, the operator can drain them through the drain port 111 of the tank 11. Some of the stains dissolve in the cleaning liquid and flow into the filter 21 of the water circulation mechanism 2 through the drain port 24. With the thrust of the water pump 22, the cleaning liquid containing the dirt is filtered through the filter 21 and then flows back into the tank 11 through the inlet 23 from the water pump 22. This allows a large amount of filtered and clean cleaning liquid to re-enter the tank 11. Therefore, with the continuous filtration of the cleaning liquid by the water circulation mechanism 2, the stains in the cleaning liquid are kept at a relatively low level. This avoids the cleaning liquid in the tank 1 from becoming too turbid after long-term use due to the high concentration of stains in the cleaning liquid, even under the dual treatment of the ultrasonic mechanism 3 and the heating mechanism 4, which would make the cleaning ability still unable to meet the requirements.

[0037] During the aforementioned usage, the water circulation mechanism 2, the ultrasonic mechanism 3, and the heating mechanism 4 work together to ensure that the cleaning solution in the tank 11 remains at a high temperature and in a clean state. Under vibration, the solution rapidly removes and dissolves stains in real time, resulting in high cleaning efficiency. When excessive stains accumulate at the bottom of the tank 11, the operator can release the accumulated stains by opening the drain port 111 at the bottom of the tank 11. This prevents excessive stain accumulation from affecting the cleanliness of the cleaning solution or the operation of the ultrasonic mechanism 3.

[0038] It is worth noting that in this embodiment, the drain outlet 111, the water inlet 23 and the drain outlet 24 are located on the same side of the tank 11, which facilitates maintenance and management. Areas that are prone to clogging by dirt are concentrated on one side of the tank 11 for management, making the maintenance of the cleaning device in this embodiment easier.

[0039] Furthermore, the ultrasonic mechanism 3 is located at the bottom of the tank 11 to support the workpiece to be cleaned. Simultaneously, the ultrasonic mechanism 3 completely covers the bottom of the tank 11. That is, during use in this embodiment, the workpiece placed in the tank 11 directly contacts the ultrasonic unit 31 of the ultrasonic mechanism 3, allowing the ultrasonic unit 31 to directly apply force to a portion of the workpiece's structure through the protective sleeve 32. This allows the workpiece itself to directly receive vibration, resulting in better force transmission and avoiding the situation where the ultrasonic mechanism 3 is ineffective due to excessive distance between the ultrasonic unit 31 and the workpiece.

[0040] Furthermore, the heating mechanism 4 completely covers the bottom of the tank 11. Specifically, each heating tube 4 is positioned to avoid the location of the ultrasonic mechanism 3. In this embodiment, each ultrasonic unit 31 is configured as a collection unit formed by combining 20 small ultrasonic generators and is protected by a uniform protective sleeve 32. A vertical rod-shaped heating tube 41 is provided between every two ultrasonic units 31, with the heating tube 41 avoiding the two ultrasonic units 31 and arranged parallel to the two ultrasonic units 31, so that the workpiece and cleaning fluid at each ultrasonic unit 31 can receive a relatively uniform heating effect.

[0041] Further, please see Figure 3 The drain outlet 111, inlet 23, and outlet 24 are located at the bottom of the tank 11, with the drain outlet 111 being lower than the inlet 23 and outlet 24. Specifically, the bottom of the tank 11 is designed as an arc-shaped surface with raised ends, and the drain outlet 111 is positioned at the middle of the lowest point of the arc-shaped surface of the tank 11, allowing for more thorough removal of sediment from the tank 11. The slightly higher inlet 23 and outlet 24 ensure both adequate drainage coverage and low water flow resistance.

[0042] Furthermore, the height of the drain outlet 111 is lower than the height of the ultrasonic mechanism 3. Specifically, in this embodiment, the top area of ​​the ultrasonic unit 31 in the ultrasonic mechanism 3 that releases vibration energy has a certain preset height, so that when dirt is deposited at the bottom of the tank 11 during the cleaning process, the accumulation of dirt at the bottom of the tank 11 will not affect the vibration function of the ultrasonic mechanism 3.

[0043] Furthermore, in this embodiment, the protective sleeve 32 is made of polypropylene, which has excellent waterproof and corrosion-resistant properties, stable chemical properties, high temperature resistance, and is inexpensive and readily available. Of course, in another embodiment, other polymer materials with basic acid and alkali resistance can also achieve the same effect.

[0044] The above-disclosed content is only a preferred and feasible embodiment of the present utility model, and is not intended to limit the scope of the patent application of the present utility model. Therefore, all equivalent technical changes made using the contents of the present utility model specification and drawings are included in the scope of the patent application of the present utility model.

[0045] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.

[0046] Although this application has been described by way of examples, those skilled in the art will know that this application has many modifications and variations without departing from the spirit of this application, and it is intended that the appended embodiments include these modifications and variations without departing from this application.

Claims

1. A cleaning apparatus for cleaning a workpiece; characterised in that, The cleaning device comprises: a sink, which comprises a sink body and a sink cover arranged on the top of the sink body, and a sewage outlet arranged on one side of the sink body; a water circulation mechanism, which comprises a filter, a water pump, a water inlet and a water outlet, the filter is arranged outside the sink body, the filter is connected with the water pump, the water inlet and the water outlet are arranged on the bottom of the sink body, the filter is connected with the water outlet, and the water pump is connected with the water inlet; an ultrasonic mechanism, which comprises a plurality of ultrasonic units and a protective sleeve, the plurality of ultrasonic units are arranged at intervals in the sink body, and the protective sleeve is arranged outside the plurality of ultrasonic units; a heating mechanism, which comprises a plurality of heating pipes, the plurality of heating pipes penetrate the inner cavity of the sink body, and the plurality of heating pipes are arranged at intervals in the sink body; wherein the sewage outlet, the water inlet and the water outlet are arranged on the same side of the sink body, and the sewage outlet is arranged at a position horizontally between the water inlet and the water outlet.

2. The cleaning apparatus of claim 1, wherein: The ultrasonic mechanism is arranged at the bottom of the sink body and used for supporting the workpiece to be cleaned.

3. The cleaning apparatus of claim 2, wherein: The ultrasonic mechanism is fully covered on the bottom of the sink body.

4. The cleaning apparatus of claim 1, wherein: The heating mechanism is fully covered on the bottom of the sink body.

5. The cleaning apparatus of claim 4, wherein: Each heating pipe is arranged to avoid the position of the ultrasonic mechanism.

6. The cleaning apparatus of claim 1, wherein: The sewage outlet, the water inlet and the water outlet are arranged at the bottom of the sink body, and the height of the sewage outlet is lower than the height of the water inlet and the water outlet.

7. The cleaning apparatus of claim 1, wherein: The height of the sewage outlet is lower than the height of the ultrasonic mechanism.

8. The cleaning apparatus of claim 1, wherein: The protective sleeve is made of polypropylene.