High-precision mirror roller cooling system
By incorporating a spiral hollow pipe and a rotating connecting shell within the mirror roller, the problem of uneven cooling of the mirror roller is solved, achieving efficient and uniform cooling and extending the service life of the mirror roller.
Patent Information
- Application Number
- CN202520380086.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-03-06
AI Technical Summary
Uneven cooling of existing mirror rollers leads to localized damage, affecting their performance.
The mirror roller is equipped with a spiral hollow pipe, and through the rotating connecting shell and the fixed connecting shell, it works with the coolant circulation pipe to achieve uniform distribution and rapid transfer of coolant.
This improves the cooling efficiency and uniformity of the mirror roller, extending its service life.
Smart Images

Figure CN223971989U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to the field of mirror roller cooling technology, and more specifically to a high-precision mirror roller cooling system. Background Technology
[0002] A mirror roller is a roller with a highly polished and flat surface. It has a mirror-like gloss, excellent reflective properties, and extremely low surface roughness with almost no surface defects. During processing, if the temperature of the mirror roller is too high, it will cause the temperature of the material in contact with it to rise. Taking plastic film processing as an example, many plastic materials soften and deform at high temperatures. When the film passes through a high-temperature mirror roller, without cooling measures, the film may experience problems such as stretching deformation and uneven thickness due to excessive temperature. Therefore, mirror rollers need to be cooled during use.
[0003] However, in practice, it has been noted that the commonly used mirror rollers have cooling holes in the center to introduce coolant into the interior. Due to the thickness of the mirror roller, the temperature of the coolant cannot be quickly transferred to the surface of the mirror roller. Therefore, it is necessary to open the cooling holes in advance according to the surface temperature of the mirror roller. Moreover, the cooling holes in the center alone cannot cool the surface of the mirror roller evenly. This uneven cooling can easily lead to local damage to the mirror roller and affect its use. Utility Model Content
[0004] The purpose of this invention is to provide a high-precision mirror roller cooling system. The mirror roller has multiple spirally arranged hollow pipes that can rapidly transfer the temperature of the coolant to the surface of the roller, improving cooling efficiency and effect. This solves the technical problems mentioned in the background section.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A high-precision mirror roller cooling system includes a mirror roller, with roller shafts integrally provided at both ends of the mirror roller. Hollow pipes are arranged in a ring array in the mirror roller, and each hollow pipe has a metal connecting pipe integrally provided at both ends with the mirror roller. The inner side of the metal connecting pipe is connected to the inner side of the hollow pipe, and each hollow pipe is arranged in a spiral shape.
[0007] Both ends of the mirror roller are provided with rotating connecting shells that are fixedly connected to the metal connecting pipe. Each rotating connecting shell is movably connected to a fixed connecting shell at the end away from the mirror roller, and an annular locking sleeve is installed at the connection between the fixed connecting shell and the rotating connecting shell.
[0008] As a further technical solution of this utility model, the rotary connecting shell includes a hollow shell sleeved on the outside of the roller shaft, and a sealing sleeve integrally provided on the inner side of the hollow shell, and the roller shaft passes through the sealing sleeve.
[0009] The hollow shell has first connecting holes in a ring array on its side, corresponding to the metal connecting pipes, and the end of the metal connecting pipe extends through the first connecting holes to the inside of the hollow shell.
[0010] As a further technical solution of this utility model, the fixed connection shell includes a hollow outer shell that fits against the side of the hollow shell, and a sealing sleeve integrally provided in the hollow outer shell to fit with the sealing plug, and the end of the sealing plug is inserted into the inner side of the sealing sleeve.
[0011] As a further technical solution of this utility model, sealing rings are provided between the hollow shell and the hollow outer shell, as well as between the sealing plug and the sealing sleeve, and the inner side of the hollow shell is connected to the inner side of the hollow outer shell.
[0012] As a further technical solution of this utility model, the annular locking sleeve includes two symmetrically arranged L-shaped limiting rings, each of which has an integrally provided flange on its side, and the symmetrical L-shaped limiting rings are connected by bolts to the flanges on the side.
[0013] As a further technical solution of this utility model, the symmetrically described L-shaped limiting rings are respectively sleeved on the outer side of the hollow shell and the outer side of the hollow shell, and the outer side of the hollow shell and the outer side of the hollow shell are respectively integrally provided with corresponding locking edges and limiting rings.
[0014] As a further technical solution of this utility model, each of the L-shaped limiting rings has a limiting groove on its side, and the inner side of the limiting groove is arranged with balls in a ring array, and the balls are respectively located between the locking edge and the L-shaped limiting ring, and between the L-shaped limiting ring and the limiting ring.
[0015] As a further technical solution of this utility model, the side of the locking edge and the side of the limiting ring are respectively provided with an annular groove and an arc-shaped limiting groove corresponding to the limiting groove, and the side of the ball is respectively placed in the annular groove and the arc-shaped limiting groove.
[0016] As a further technical solution of this utility model, the bottom of the hollow shell is integrally provided with a second connecting hole, and a coolant circulation pipe that is threadedly engaged with the second connecting hole is provided below the hollow shell, and the inner side of the coolant circulation pipe is connected to the inner side of the hollow shell.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] This invention utilizes a spirally arranged hollow pipe within the mirror roller to allow coolant to flow through the inner side of the roller, thereby rapidly cooling the surface of the roller. Furthermore, the annular array of hollow pipes ensures that the coolant flows evenly through the inner side of the roller, thus improving the cooling effect.
[0019] This invention utilizes a rotating connection between a fixed connecting shell and a rotating connecting shell to allow the mirror roller to be cooled while rotating. Combined with a coolant circulation pipe, this ensures the cooling effect of the mirror roller during use. Furthermore, the annular array of metal connecting pipes communicates with the inner side of the hollow shell, allowing the coolant to enter the hollow pipes at different locations evenly, further improving the cooling effect on the mirror roller.
[0020] This invention uses two symmetrically arranged L-shaped limiting rings to fix the fixed connecting shell and the rotating connecting shell. The ball bearings in the L-shaped limiting rings can reduce the friction between the rotating connecting shell and the L-shaped limiting rings when rotating, thereby extending the service life. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model in use.
[0022] Figure 2 This utility model Figure 1 A magnified view of a portion of the image.
[0023] Figure 3 This utility model Figure 1 A partial structural diagram.
[0024] Figure 4 This is a three-dimensional structural diagram of the rotating connecting shell in this utility model.
[0025] Figure 5 This utility model Figure 4 Another perspective view.
[0026] Figure 6 This is a three-dimensional structural diagram of the fixed connecting shell in this utility model.
[0027] Figure 7 This utility model Figure 6 A magnified view of a portion of the image.
[0028] Figure 8 This utility model Figure 6 Another perspective view.
[0029] Figure 9 This is a three-dimensional structural diagram of the annular locking sleeve in this utility model.
[0030] Figure 10 This utility model Figure 9 A magnified view of a portion of the image.
[0031] In the picture:
[0032] Mirror roller-1, roller shaft-2, metal connecting pipe-3, coolant circulation pipe-4, fixed connecting shell-5, hollow shell-51, locking edge-52, annular groove-53, sealing sleeve-54, second connecting hole-55, annular locking sleeve-6, L-shaped limiting ring-61, flange-62, limiting groove-63, ball-bearing ring-64, rotating connecting shell-7, hollow shell-71, sealing sleeve-72, first connecting hole-73, limiting ring-74, arc-shaped limiting groove-75. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Please see Figure 1-10 This utility model provides a high-precision mirror roller cooling system, including a mirror roller 1, with roller shafts 2 integrally provided at both ends of the mirror roller 1, hollow pipes arranged in a ring array in the mirror roller 1, and metal connecting pipes 3 integrally provided at both ends of each hollow pipe and the inner side of the metal connecting pipe 3 communicating with the inner side of the hollow pipe, and each hollow pipe being arranged in a spiral shape;
[0035] Both ends of the mirror roller 1 are provided with rotating connecting shells 7 that are fixedly connected to the metal connecting pipe 3. Each rotating connecting shell 7 is movably connected to a fixed connecting shell 5 at the end away from the mirror roller 1, and an annular locking sleeve 6 is installed at the connection between the fixed connecting shell 5 and the rotating connecting shell 7.
[0036] In this embodiment, the rotating connecting shell 7 includes a hollow shell 71 sleeved on the outside of the roller shaft 2. The inner side of the hollow shell 71 is integrally provided with a sealing sleeve 72, and the roller shaft 2 passes through the sealing sleeve 72.
[0037] The hollow shell 71 has first connecting holes 73 in a ring array on its side, corresponding to the metal connecting pipe 3, and the end of the metal connecting pipe 3 extends through the first connecting holes 73 to the inside of the hollow shell 71.
[0038] Furthermore, the fixed connection shell 5 includes a hollow outer shell 51 that fits against the side of the hollow shell 71, and the hollow outer shell 51 is integrally provided with a sealing sleeve 54 that fits into the sealing sleeve 72, and the end of the sealing sleeve 72 is inserted into the inner side of the sealing sleeve 54.
[0039] Furthermore, sealing rings are provided between the hollow shell 71 and the hollow outer shell 51, as well as between the sealing sleeve 72 and the sealing tube 54, and the inner side of the hollow shell 71 is connected to the inner side of the hollow outer shell 51.
[0040] Furthermore, the annular locking sleeve 6 includes two symmetrically arranged L-shaped limiting rings 61, each of which has an integrally formed flange 62 on its side, and the symmetrical L-shaped limiting rings 61 are bolted together by the flange 62 on the side.
[0041] Furthermore, the symmetrical L-shaped limiting rings 61 are respectively sleeved on the outer side of the hollow shell 51 and the outer side of the hollow shell 71, and the outer side of the hollow shell 51 and the outer side of the hollow shell 71 are respectively integrally provided with corresponding locking edges 52 and limiting rings 74.
[0042] More specifically, each of the L-shaped limiting rings 61 has a limiting groove 63 on its side, and the inner side of the limiting groove 63 is arranged in a ring array with balls 64, and the balls 64 are respectively located between the locking edge 52 and the L-shaped limiting ring 61 and between the L-shaped limiting ring 61 and the limiting ring 74.
[0043] Furthermore, the side of the locking edge 52 and the side of the limiting ring 74 are respectively provided with an annular groove 53 and an arc-shaped limiting groove 75 corresponding to the limiting groove 63, and the side of the ball 64 is respectively placed in the annular groove 53 and the arc-shaped limiting groove 75.
[0044] Furthermore, the bottom of the hollow shell 51 is integrally provided with a second connecting hole 55, and the lower part of the hollow shell 51 is provided with a coolant circulation pipe 4 that is threadedly engaged with the second connecting hole 55, and the inner side of the coolant circulation pipe 4 is connected to the inner side of the hollow shell 51.
[0045] By adopting the above technical solution, the coolant enters the cavity composed of the hollow outer shell 51 and the hollow shell 71 through the external supply pump and the coolant circulation pipe 4 on either side. Then, it enters the mirror roller 1 evenly through the metal connecting pipe 3 into the spirally arranged hollow pipe, which cools the mirror roller 1. Since there are multiple spirally arranged hollow pipes on the inner side of the mirror roller 1, the cooling effect on the mirror roller 1 is improved. Then, the coolant returns to the storage tank for storing coolant through the rotating connecting shell 7, the fixed connecting shell 5 and the coolant circulation pipe 4 at the other end.
[0046] In this embodiment, the cavity formed between the hollow outer shell 51 and the hollow shell 71 can be used to transport coolant. The coolant enters the cavity formed between the hollow outer shell 51 and the hollow shell 71 through the coolant circulation pipe 4, and finally enters the inner side of the mirror roller 1 through the metal connecting pipe 3.
[0047] More specifically, the end of the roller shaft 2 away from the mirror roller 1 extends through the sealing sleeve 72 and the sealing tube 54 to the end of the hollow shell 51 away from the mirror roller 1, without affecting the normal installation of the roller shaft 2. When the mirror roller 1 is rotated by the roller shaft 2, the mirror roller 1 will drive the hollow shell 71 to rotate through the metal connecting tube 3.
[0048] The working principle of this utility model is as follows: In use, the mirror roller 1 is first installed through the roller shafts 2 at both ends. An external motor can drive the mirror roller 1 to rotate through the roller shafts 2. An external supply pump sends the coolant in the storage tank into the inner side of the hollow shell 51 through the coolant circulation pipe 4. The coolant enters the cavity formed between the hollow shell 51 and the hollow shell 71. Then, the coolant is evenly introduced into the hollow pipes in the mirror roller 1 through the metal connecting pipes 3 arranged in a ring array. The multiple spiral hollow pipes can quickly transfer the temperature of the coolant to the surface of the mirror roller 1, thereby quickly cooling the surface of the mirror roller 1. Moreover, when the mirror roller 1 rotates, the mirror roller 1 will drive the hollow shell 71 to rotate through the metal connecting pipes 3. The limiting ring 74 on the outside of the hollow shell 71 will rotate in the L-shaped limiting ring 61, and the ball 64 will roll between the arc-shaped limiting groove 75 and the limiting groove 63 through friction. Cooling does not affect normal use. The structure is simple, the operation is very convenient, and it effectively reduces the intensity of manual labor.
[0049] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0050] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A high precision mirror roller cooling system, characterized in that: The utility model relates to a mirror roller (1), both ends of mirror roller (1) are integrally provided with roller shaft (2), hollow pipe is arranged in mirror roller (1) in annular array, and both ends of every hollow pipe are provided with metal connecting pipe (3) integrally arranged with mirror roller (1), the inside of metal connecting pipe (3) and the inside of hollow pipe are communicated, every hollow pipe is provided with spiral shape, Both ends of mirror roller (1) are provided with rotating connection shell (7) fixedly connected with metal connecting pipe (3), the one end of every rotating connection shell (7) away from mirror roller (1) is movably connected with fixed connection shell (5), and the connecting place of fixed connection shell (5) and rotating connection shell (7) is also provided with annular locking sleeve (6).
2. The high-precision mirror roller cooling system according to claim 1, wherein: Rotating connection shell (7) includes hollow shell (71) sleeved on the outside of roller shaft (2), the inside of hollow shell (71) is integrally provided with sealing insert sleeve (72), and roller shaft (2) penetrates sealing insert sleeve (72); The side of hollow shell (71) is provided with first connecting hole (73) corresponding with metal connecting pipe (3) in annular array, and the end of metal connecting pipe (3) extends to the inside of hollow shell (71) through first connecting hole (73).
3. The high precision mirror roll cooling system of claim 2, wherein: Fixed connection shell (5) includes hollow outer shell (51) attached to the side of hollow shell (71), and the hollow outer shell (51) is integrally provided with sealing sleeve (54) sleeved with sealing insert sleeve (72), and the end of sealing insert sleeve (72) is inserted into the inside of sealing sleeve (54).
4. The high-precision mirror roller cooling system according to claim 3, characterized in that: Sealing rings are arranged between the hollow shell (71) and the hollow outer shell (51) and between the sealing insert sleeve (72) and the sealing sleeve (54), and the inside of the hollow shell (71) is communicated with the inside of the hollow outer shell (51).
5. The high-precision mirror roller cooling system according to claim 4, wherein: Annular locking sleeve (6) includes two symmetrically arranged L-shaped limiting rings (61), the side of every L-shaped limiting ring (61) is integrally provided with flange (62), and the symmetric L-shaped limiting rings (61) are bolted through the flanges (62) on the sides.
6. The high-precision mirror roller cooling system according to claim 5, wherein: The symmetric L-shaped limiting rings (61) are sleeved on the outside of the hollow outer shell (51) and the outside of the hollow shell (71), and the outside of the hollow outer shell (51) and the outside of the hollow shell (71) are integrally provided with corresponding locking edges (52) and limiting rings (74).
7. The high precision mirror roll cooling system of claim 6, wherein: The side of every L-shaped limiting ring (61) is provided with limiting groove (63), the inside of limiting groove (63) is arranged with annular array of balls (64), and the balls (64) are arranged between the locking edges (52) and the L-shaped limiting rings (61) and between the L-shaped limiting rings (61) and the limiting rings (74).
8. The high precision mirror roll cooling system of claim 7, wherein: The side of the locking edge (52) and the side of the limiting ring (74) are provided with annular groove (53) and arc-shaped limiting groove (75) corresponding to the limiting groove (63), and the side of the ball (64) is arranged in the annular groove (53) and the arc-shaped limiting groove (75).
9. The high precision mirror roll cooling system of claim 8, wherein: The bottom of the hollow shell (51) is integrally provided with a second connecting hole (55), and the lower side of the hollow shell (51) is provided with a cooling liquid circulating pipe (4) which is screwed with the second connecting hole (55), and the inner side of the cooling liquid circulating pipe (4) is communicated with the inner side of the hollow shell (51).