Anti-burst high-strength resin tile and mounting structure

Abstract

The utility model discloses an anti-burst high-strength resin tile and a mounting structure, which relate to the technical field of resin tiles and comprise an ASA (Acrylonitrile Styrene Acrylate) film, a first PVC (Polyvinyl Chloride) layer, a first polyester grid, a second PVC layer, a first auxiliary machine co-extrusion layer, a main machine co-extrusion layer, a second auxiliary machine co-extrusion layer, a third PVC layer, a second polyester grid, a fourth PVC layer and an arch, a first PVC layer, a first polyester mesh, a second PVC layer, a first auxiliary machine co-extrusion layer, a main machine co-extrusion layer, a second auxiliary machine co-extrusion layer, a third PVC layer and a second polyester mesh are sequentially connected between the ASA film and the fourth PVC layer from top to bottom, and the high-strength resin tile is in an arch shape. Due to the combination of the layer structures, the anti-burst high-strength resin tile has excellent performance, can adapt to various environmental conditions, and provides a reliable roof covering material for buildings; the ASA film has excellent weather resistance, can resist erosion of ultraviolet rays, temperature change and chemical substances for a long time, and keeps bright color and surface integrity.

Description

Technical Field

[0001] This utility model relates to the field of resin tile technology, and in particular to a high-strength, explosion-proof resin tile and its installation structure. Background Technology

[0002] With the continuous development of materials science, the demand for composite structures with specific properties and applications is increasing. Many fields, such as construction, decoration, and industrial manufacturing, require composite structural materials that possess excellent physical and chemical properties as well as aesthetic appeal. Traditional single materials often struggle to meet complex application requirements; for example, a single PVC layer may be insufficient in terms of weather resistance, toughness, strength, and impact resistance. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a high-strength resin tile and installation structure that is explosion-proof.

[0004] The objective of this utility model is achieved through the following technical solution:

[0005] This application provides a high-strength, explosion-proof resin tile and its installation structure, comprising an ASA film, a first PVC layer, a first polyester mesh, a second PVC layer, a first auxiliary co-extruded layer, a main co-extruded layer, a second auxiliary co-extruded layer, a third PVC layer, a second polyester mesh, a fourth PVC layer, and an arch. The first PVC layer, the first polyester mesh, the second PVC layer, the first auxiliary co-extruded layer, the main co-extruded layer, the second auxiliary co-extruded layer, the third PVC layer, and the second polyester mesh are sequentially connected from top to bottom between the ASA film and the fourth PVC layer. The high-strength resin tile is in the shape of an arch.

[0006] Furthermore, a connecting section is sealed and fixed between two adjacent high-strength resin tiles, the connecting section being planar and the high-strength resin tiles being stepped.

[0007] Furthermore, the first auxiliary co-extruded layer, the main co-extruded layer, and the second auxiliary co-extruded layer are all made of polyvinyl chloride resin.

[0008] Furthermore, the edge length L1 of the high-strength resin tile is 880~1050mm, and the axis length L2 is 800~960mm.

[0009] Furthermore, the width B of the arch and the connecting section of the high-strength resin tile is 215~220mm.

[0010] Furthermore, the arch thickness H of the high-strength resin tile is 25~35mm.

[0011] Furthermore, the distance D between the arch and the center of the arch of the high-strength resin tile is 155~165mm.

[0012] Furthermore, the first polyester mesh and the second polyester mesh are woven from multiple horizontal strips, vertical strips and diagonal strips.

[0013] An installation structure includes hexagonal clamp-on taps and a high-strength resin tile resistant to explosion. The high-strength resin tile comprises an ASA film, a first PVC layer, a first polyester mesh, a second PVC layer, a first auxiliary machine co-extruded layer, a main machine co-extruded layer, a second auxiliary machine co-extruded layer, a third PVC layer, a second polyester mesh, a fourth PVC layer, and an arch. The first PVC layer, the first polyester mesh, the second PVC layer, the first auxiliary machine co-extruded layer, the main machine co-extruded layer, the second auxiliary machine co-extruded layer, the third PVC layer, and the second polyester mesh are sequentially connected from top to bottom between the ASA film and the fourth PVC layer. The high-strength resin tile is arched. The top of one high-strength resin tile overlaps the bottom of another high-strength resin tile and is horizontally fixed to the pitched roof by the hexagonal clamp-on taps.

[0014] Furthermore, the hexagonal clip-on tap is equipped with an ASA waterproof cap.

[0015] The beneficial effects of this utility model are:

[0016] 1) The first impact-resistant component enhances the impact resistance of the resin tile, enabling it to withstand external impacts and pressures, reducing the risk of breakage and cracking; when encountering severe weather such as hail, strong winds, or impacts from objects, it plays a role in buffering and dispersing the impact force, protecting the overall structure of the resin tile.

[0017] 2) The second impact-resistant component further improves the impact resistance of the resin tile, and works in synergy with the first impact-resistant component to provide stronger protection; it strengthens the structural stability of the resin tile, enhances its ability to resist external impacts, and ensures reliability in complex environments.

[0018] 3) Co-extruded materials help improve the bonding force and compatibility between layers, making the structure of each layer tightly bonded and working synergistically; as a connecting and transition layer, it optimizes the performance matching between adjacent layers and improves the overall performance and stability of resin tiles. Attached Figure Description

[0019] Figure 1 A diagram showing the 10-layer structure of a high-strength, explosion-proof resin tile.

[0020] Figure 2 A three-dimensional view of a high-strength, explosion-proof resin tile;

[0021] Figure 3 This is a detailed image of a polyester mesh fabric.

[0022] Figure 4 For hexagonal clip-on nails;

[0023] Figure 5 For waterproof caps;

[0024] In the diagram, 1-ASA membrane, 201-first PVC layer, 202-first polyester mesh, 203-second PVC layer, 301-first auxiliary co-extrusion layer, 302-main co-extrusion layer, 303-second auxiliary co-extrusion layer, 401-third PVC layer, 402-second polyester mesh, 403-fourth PVC layer, 5-arch, 6-connecting section, 7-horizontal bar, 8-vertical bar, 9-diagonal bar, 10-hexagonal clip and tap, 11-waterproof cap. Detailed Implementation

[0025] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Example 1

[0027] See Figures 1-5 This utility model provides a technical solution:

[0028] A high-strength resin tile with explosion-proof properties and its installation structure includes an ASA film 1, a first PVC layer 201, a first polyester mesh 202, a second PVC layer 203, a first auxiliary co-extruded layer 301, a main co-extruded layer 302, a second auxiliary co-extruded layer 303, a third PVC layer 401, a second polyester mesh 402, a fourth PVC layer 403, and an arch 5. The first PVC layer 201, the first polyester mesh 202, the second PVC layer 203, the first auxiliary co-extruded layer 301, the main co-extruded layer 302, the second auxiliary co-extruded layer 303, the third PVC layer 401, and the second polyester mesh 402 are connected sequentially from top to bottom between the ASA film 1 and the fourth PVC layer 403. The high-strength resin tile is in the shape of an arch. The combination of these layers gives this high-strength, explosion-proof resin tile excellent performance, enabling it to adapt to various environmental conditions and provide a reliable roofing material for buildings. The ASA film 1 exhibits excellent weather resistance, resisting UV radiation, temperature changes, and chemical erosion for extended periods, maintaining vibrant colors and surface integrity. It provides good aesthetic protection for the resin tile, preventing fading, aging, and embrittlement, extending its service life, and enhancing its appearance. The first PVC layer 201, the first polyester mesh 202, and the second PVC layer 203 enhance the resin tile's impact resistance, enabling it to withstand external impacts and pressure, reducing the risk of breakage and cracking. In the event of severe weather such as hail or strong winds, or impacts from objects, it acts as a buffer and disperses impact force, protecting the overall structure of the resin tile. The main co-extrusion layer 302 typically plays a dominant role in performance, potentially possessing specific superior characteristics such as high strength and high toughness; it determines the core performance of the co-extruded material. The first auxiliary co-extrusion layer 301 and the second auxiliary co-extrusion layer 303 assist the main co-extrusion layer 302, potentially playing a role in compatibility and bonding strength. The third PVC layer 401, the second polyester mesh 402, and the fourth PVC layer 403 further enhance the impact resistance of the resin tile, working synergistically with the first PVC layer 201, the first polyester mesh 202, and the second PVC layer 203 to provide stronger protection; they also strengthen the structural stability of the resin tile, enhancing its ability to resist external impacts and ensuring reliability in complex environments. The first auxiliary co-extruded layer 301, the main co-extruded layer 302, and the second auxiliary co-extruded layer 303 help improve the bonding force and compatibility between layers, ensuring a tight bond and synergistic effect; as connecting and transition layers, they optimize the performance matching between adjacent layers, improving the overall performance and stability of the resin tile. The first PVC layer 201 and the second PVC layer 203 possess certain flexibility and corrosion resistance. They provide the basic structure and protection for the entire assembly; the first polyester mesh 202 enhances the tensile strength and impact resistance of the assembly; it effectively disperses and absorbs impact forces, improving overall stability and durability.The third PVC layer 401 and the fourth PVC layer 403 are the same as the PVC layers of the first PVC layer 201 and the second PVC layer 203, providing basic structure and protection; ensuring the integrity and basic performance of the component. The second polyester mesh 402 further enhances impact and tensile strength; it disperses and cushions impact forces from below, enhances overall robustness, and its arched shape facilitates rapid drainage and reduces water accumulation.

[0029] In some embodiments, a connecting section 6 is sealed and fixedly connected between two adjacent high-strength resin tiles. The connecting section 6 is planar, and the high-strength resin tiles are stepped. The stepped design accelerates rainwater flow, prevents rainwater accumulation on the roof, reduces the risk of leakage, and extends the roof's lifespan. It also better maintains its shape and stability under external forces such as wind and snow, ensuring roof safety. Furthermore, it adds character to the building, making it stand out from the crowd and meeting people's needs for aesthetics and personalization. The connecting section 6 ensures the tightness and stability of the connection between the tiles, enhances the overall structural strength, improves the drainage capacity of the resin tiles, and the high-strength resin tiles and connecting section 6 work together to make the roof more robust and durable.

[0030] In some embodiments, the first auxiliary co-extruded layer 301, the main co-extruded layer 302, and the second auxiliary co-extruded layer 303 are all polyvinyl chloride resin. Polyvinyl chloride resin possesses excellent chemical resistance, electrical insulation, and processability; it provides a stable foundation for the entire resin tile structure, ensuring its performance under different environmental conditions, while also facilitating large-scale production and processing.

[0031] In some embodiments, the edge length L1 of the high-strength resin tile is 880~1050mm, and the centerline length L2 is 800~960mm. L1 and L2 provide specific length ranges to accommodate roofs of different areas and shapes. This allows the resin tile to better match the roof dimensions during installation, reducing cutting and splicing and improving construction efficiency.

[0032] In some embodiments, the width B of the arch 5 and the connecting section 6 of the high-strength resin tile is 215~220mm. This suitable width range helps ensure the roof's coverage and drainage performance; while ensuring sufficient coverage area, it also facilitates the smooth flow of rainwater.

[0033] In some embodiments, the thickness H of the arch 5 of the high-strength resin tile is 25~35mm. This appropriate thickness range ensures the strength and thermal insulation performance of the resin tile; provides sufficient structural support to resist external forces, while also providing a certain degree of thermal insulation to reduce indoor temperature.

[0034] In some embodiments, the distance D between the arches 5 and the centers of the arches 5 of the high-strength resin tiles is 155~165 mm. This specific length parameter facilitates the fit and connection with other building components; it also ensures more coordinated and tighter installation with other parts of the roofing system.

[0035] In some embodiments, the first polyester mesh 202 and the second polyester mesh 402 are woven from multiple horizontal strips 7, vertical strips 8, and diagonal strips 9. The first polyester mesh 202 and the second polyester mesh 402 are formed by interlacing multiple horizontal strips 7 and vertical strips 8 to create a mesh fabric of square, rectangular, or other shapes, with diagonal strips 9 provided on their surface as an auxiliary feature. The mesh fabric has a thickness of 500D, equivalent to the reinforcing steel in concrete, further increasing the stability and toughness of the mesh; effectively dispersing and absorbing stress, and preventing localized cracking of the mesh.

[0036] Example 2

[0037] An installation structure includes hexagonal clip-on taps 10 and a high-strength, explosion-proof resin tile as described in Embodiment 1 above. The top of one high-strength resin tile overlaps the bottom of another high-strength resin tile and is horizontally fixed to the pitched roof by the hexagonal clip-on taps 10. The width of the formed resin tile is 880mm. Since the resin tiles need to overlap, one high-strength resin tile needs to be removed, resulting in an effective area of ​​800mm². The hexagonal clip-on taps (expanded hole taps) 10 enhance the fixing firmness of the resin tile, reducing the risk of tile displacement or detachment due to loosening; ensuring stable installation of the resin tile on the roof, especially maintaining its position under adverse weather conditions. Horizontal installation with at least 5 taps per square meter evenly distributed to bear force improves overall stability and wind resistance; enabling the resin tile to withstand external forces from different directions, enhancing the structural strength of the roof. The slope range broadens the applicability of the resin tile, meeting the needs of roofs with different slopes. This allows resin tiles to effectively perform waterproofing and heat insulation functions on roofs of various slopes, increasing their versatility and practicality in the construction field.

[0038] In some embodiments, the hexagonal clip-on tap 10 is provided with an ASA waterproof cap 11. The ASA waterproof cap 11 effectively prevents rainwater from seeping in through the tap hole, improving waterproofing performance. It protects the tap head from corrosion, extends the service life of the fastener, and further enhances the waterproofing of the roof.

[0039] Resin tiles can be arched, flat, or semi-cylindrical. Installation: Do not lay any insulation cotton, sheet metal, or wooden boards under the resin tiles to facilitate ventilation. When installing accessories, do not press down with force, as this may cause stress and cracking. If the tile length exceeds 6 meters, it is advisable to install the main tile in two parts.

[0040] In the description of this utility model, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "other end", "coaxial", "one side", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In this utility model, unless otherwise explicitly specified and limited, the terms "setting", "installation", "connection", "fixing", "hinged" and other such terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.

Claims

1. A high strength resin tile that is resistant to shattering, characterized by: The high-strength resin tile comprises an ASA film (1), a first PVC layer (201), a first polyester mesh (202), a second PVC layer (203), a first secondary co-extrusion layer (301), a main co-extrusion layer (302), a second secondary co-extrusion layer (303), a third PVC layer (401), a second polyester mesh (402), a fourth PVC layer (403), and an arch (5), wherein the first PVC layer (201), the first polyester mesh (202), the second PVC layer (203), the first secondary co-extrusion layer (301), the main co-extrusion layer (302), the second secondary co-extrusion layer (303), the third PVC layer (401), and the second polyester mesh (402) are sequentially connected from top to bottom between the ASA film (1) and the fourth PVC layer (403), and the high-strength resin tile is in the shape of an arch.

2. The high strength resinous tile that resists shattering according to claim 1, wherein: A connecting section (6) is fixedly connected between two adjacent high-strength resin tiles, the connecting section (6) is planar, and the high-strength resin tile is in the shape of a step.

3. A high strength resin tile that resists shattering according to claim 2, wherein: The first secondary co-extrusion layer (301), the main co-extrusion layer (302), and the second secondary co-extrusion layer (303) are all polyvinyl chloride resins.

4. A high strength resinous tile that resists shattering according to claim 3, wherein: The edge length L1 of the high-strength resin tile is 880-1050 mm, and the axial center line length L2 is 800-960 mm.

5. A high strength resinous tile that resists shattering according to claim 4, wherein: The width B of the arch (5) of the high-strength resin tile and the connecting section (6) is 215-220 mm.

6. A high strength resinous tile that resists shattering according to claim 5, wherein: The thickness H of the arch (5) of the high-strength resin tile is 25-35 mm.

7. A high strength resinous tile that resists shattering according to claim 6, wherein: The distance D between the arch (5) of the high-strength resin tile and the center of the arch (5) is 155-165 mm.

8. A high strength resinous tile that resists shattering according to claim 7, wherein: The first polyester mesh (202) and the second polyester mesh (402) are woven by a plurality of horizontal strips (7), vertical strips (8), and inclined strips (9).

9. A mounting structure characterized by comprising: The high-strength resin tile comprises a hexagonal clamping ear dowel (10) and the high-strength resin tile of any one of claims 1-8, wherein the top of one high-strength resin tile is overlapped with the bottom of another high-strength resin tile, and the hexagonal clamping ear dowel (10) is transversely installed and fixed on a sloping roof.

10. The mounting structure of claim 9, wherein: The hexagonal clamping ear dowel (10) is provided with an ASA waterproof cap (11). The hexagonal clamping ear dowel (10) is provided with an ASA waterproof cap (11).

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