Automatic forging part quenching device

Abstract

The utility model relates to the relevant technical field of forging part quenching, in particular to an automatic forging part quenching device which comprises a quenching device body, and an air drying mechanism is arranged on the quenching device body. According to the automatic forging part quenching device, through arrangement of a collecting frame and a fan, after a forging part is quenched, an air cylinder can eject the collecting frame out of a water storage tank at the moment, then cooling liquid in the collecting frame can flow into the water storage tank through filtering holes, and when the air cylinder ejects the collecting frame out, the fan starts to operate at the moment; the cooling liquid on the surface of the forging part in the collecting frame is blown off and flows into the water storage tank through the filtering holes, related workers take out the collecting frame through the lifting handle, then the air cylinder can retract back into the mounting hole, and at the moment, the related workers can put the unoccupied collecting frame into the water storage tank.

Description

Technical Field

[0001] This utility model relates to the technical field of quenching forgings, and in particular to an automated quenching device for forgings. Background Technology

[0002] Quenching of forgings is a heat treatment process designed to alter the internal structure of a metal through rapid cooling, thereby improving its hardness, wear resistance, and fatigue strength. The specific steps of quenching involve heating the metal above its critical temperature and then rapidly immersing it in a quenching medium to ensure rapid cooling from the surface to the core.

[0003] The quenching equipment currently on the market has the following problems when in use: In most quenching equipment, the heater is often exposed for relevant personnel to observe. However, when the heater is exposed and in operation, relevant personnel are prone to accidentally touching the heater, resulting in injury and affecting the safety of relevant personnel. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated forging quenching device, comprising a quenching device body, wherein a drying mechanism is provided on the quenching device body;

[0006] The air-drying mechanism includes a support plate, mounting holes, a cylinder, a collection frame, a filter hole, a handle, a mounting bracket, and a fan. The inner wall of the quenching device body is fixed with a support plate, a cylinder is provided on the support plate, the output end of the cylinder is connected to the collection frame, the outer wall of the collection frame is provided with a filter hole, a handle is provided on the collection frame, a mounting bracket is provided on the quenching device body, and a fan is provided on the mounting bracket.

[0007] Preferably, the quenching device body includes a base, a conveyor belt, a heater, and a water storage tank. The base is provided with a conveyor belt, the conveyor belt is provided with a heater, and the outer wall of the base is provided with a water storage tank.

[0008] Preferably, the outer wall dimensions of the support plate match the inner wall dimensions of the water storage tank, and the filter holes are equally spaced on the outer wall of the collection frame.

[0009] Preferably, the mounting holes are symmetrically opened on the support plate, and the inner wall size of the mounting holes matches the outer wall size of the cylinder.

[0010] Preferably, the quenching device body is provided with a protective component, which includes a connecting shaft, a cover plate, a fixing block, a mounting groove, a connecting rod, a clamp, and a bolt. The quenching device body is provided with a connecting shaft, a cover plate is installed on the connecting shaft, a fixing block is fixed to the outer wall of the cover plate, a mounting groove is provided on the cover plate, a connecting rod is provided inside the cover plate, a clamp is provided on the outer wall of the connecting rod, and a bolt is threaded to the outer wall of the clamp.

[0011] Preferably, the fixing blocks are arranged symmetrically about the length centerline of the outer wall of the cover plate, and the fixing blocks are respectively arranged on the outer walls of the cover plate and the base.

[0012] Preferably, the inner wall dimensions of the cover plate match the outer wall dimensions of the heater, and the fixing blocks are symmetrically arranged about the length centerline of the outer wall of the base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This automated forging quenching device, through the setting of a collection frame and a fan, after the forging is quenched, the cylinder will push the collection frame out of the water storage tank, and then the coolant in the collection frame will flow out into the water storage tank through the filter hole. When the cylinder pushes the collection frame out, the fan starts to run, blowing the coolant on the surface of the forging in the collection frame off and flowing out into the water storage tank through the filter hole. The relevant personnel can take out the collection frame by the handle, and then the cylinder will retract back into the mounting hole. At this time, the relevant personnel will put the empty collection frame into the water storage tank.

[0015] 2. This automated forging quenching device, through the fixing block and cover plate, can prevent personnel from accidentally touching the heater and causing injury when the heater is in use, and at the same time, the cover plate can prevent the heat of the heater from dissipating when the heater is in operation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;

[0017] Figure 2 This is a side view of the overall appearance of the present utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the bottom shell and the adjusting ring used together in this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the adjustment plate and fixing hole used in this utility model.

[0020] Figure 5 This is a schematic diagram of the cooling component structure of this utility model.

[0021] In the diagram: 1. Quenching device body; 11. Base; 12. Conveyor belt; 13. Heater; 14. Water storage tank; 2. Drying mechanism; 21. Support plate; 22. Mounting hole; 23. Cylinder; 24. Collection frame; 25. Filter hole; 26. Handle; 27. Mounting bracket; 28. Fan; 3. Protective components; 31. Connecting shaft; 32. Cover plate; 33. Fixing block; 34. Mounting groove; 35. Connecting rod; 36. Clamp; 37. Bolt. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 The present invention provides a technical solution: an automated forging quenching device, including a quenching device body 1, and a drying mechanism 2 is provided on the quenching device body 1.

[0024] The air-drying mechanism 2 includes a support plate 21, mounting holes 22, a cylinder 23, a collection frame 24, a filter hole 25, a handle 26, a mounting frame 27, and a fan 28. The support plate 21 is fixed to the inner wall of the quenching device body 1. A cylinder 23 is installed on the support plate 21, and the output end of the cylinder 23 is connected to the collection frame 24. A filter hole 25 is installed on the outer wall of the collection frame 24, and a handle 26 is provided on the collection frame 24. A mounting frame 27 is provided on the quenching device body 1, and a fan 28 is installed on the mounting frame 27. Through the arrangement of the support plate 21, mounting holes 22, cylinder 23, collection frame 24, filter hole 25, handle 26, mounting frame 27, and fan 28, during use, the support plate 21 is fixed inside the water storage tank 13, and then the cylinder 23 is installed in the mounting hole 22 on the support plate 21. The handle 26 is installed on the collection frame 24. In use, the collection frame 24 is placed in the water storage tank 13. After the forging is heated by the heater, it will fall into the water storage tank 13, at which time the water storage tank 13 is filled with coolant. After the forging is quenched, the cylinder 23 will push the collection frame 24 out of the water storage tank 13. Then the coolant in the collection frame 24 will flow out into the water storage tank 13 through the filter hole 25. When the cylinder 23 pushes the collection frame 24 out, the fan 28 starts to run, blowing the coolant on the surface of the forging in the collection frame 24 off and flowing out into the water storage tank 13 through the filter hole 25. The relevant personnel take out the collection frame 24 through the handle 26. Then the cylinder 23 will retract back into the mounting hole 22. At this time, the relevant personnel will put the empty collection frame 24 into the water storage tank 13.

[0025] Furthermore, the quenching device body 1 includes a base 11, a conveyor belt 12, a heater 13, and a water storage tank 14. The base 11 is equipped with a conveyor belt 12, the conveyor belt 13 is equipped with a heater 13, and the outer wall of the base 11 is equipped with a water storage tank 14. With the arrangement of the base 11, the conveyor belt 12, the heater 13, and the water storage tank 14, in use, the forging is placed on the conveyor belt 12 and transported to the water storage tank 14 by the conveyor belt 12. When it passes the heater 13, the heater 13 will rapidly heat the forging to quickly reach the temperature required for quenching, and then transport it to the water storage tank 14 by the conveyor belt 12 to complete the quenching.

[0026] Furthermore, the outer wall size of the support plate 21 matches the inner wall size of the water storage tank 14, and the filter holes 25 are equally spaced on the outer wall of the collection frame 24. With the filter holes 25 in use, when the cylinder 23 pushes the collection frame 24 out of the water storage tank 14, the coolant in the collection frame 24 will flow back to the water storage tank 14 through the filter holes 25.

[0027] Furthermore, mounting holes 22 are symmetrically opened on the support plate 21. The inner wall size of the mounting holes 22 matches the outer wall size of the cylinder 23. With the setting of the cylinder 23, when the number of forgings in the water storage tank 14 reaches a certain amount, the cylinder 23 will push the collection frame 24 out of the water storage tank 14 for draining.

[0028] Furthermore, the quenching device body 1 is equipped with a protective component 3, which includes a connecting shaft 31, a cover plate 32, a fixing block 33, a mounting groove 34, a connecting rod 35, a bolt 36, and a bolt 37. The quenching device body 1 is equipped with a connecting shaft 31, and a cover plate 32 is installed on the connecting shaft 31. A fixing block 33 is fixed to the outer wall of the cover plate 32. The cover plate 32 has a mounting groove 34. A connecting rod 35 is installed inside the cover plate 32. A bolt 36 is installed on the outer wall of the connecting rod 35. A bolt 37 is threaded onto the outer wall of the bolt 36. The connecting shaft 31, cover plate 32, fixing block 33, mounting groove 34, connecting rod 35, clamp 36 and bolt 37 are configured so that, in use, the cover plate 32 is flipped over by the connecting shaft 31, then the clamp 36 is rotated and the bolt 37 is tightened, thereby fixing the fixing block 33 on the cover plate 32 to the fixing block 33 on the base 11. When using the heater 13, the cover plate 32 can prevent relevant personnel from accidentally touching it and causing injury when the heater 13 is running. At the same time, the cover plate 32 can prevent the heat of the heater 13 from dissipating when the heater 13 is running.

[0029] Furthermore, the fixing blocks 33 are symmetrically arranged along the length of the outer wall of the cover plate 32. The fixing blocks 33 are respectively installed on the outer walls of the cover plate 32 and the base 11. With the installation of the cover plate 32, during use, the cover plate 32 can prevent relevant personnel from accidentally touching and being injured when the heater 13 is running.

[0030] Furthermore, the inner wall dimensions of the cover plate 32 match the outer wall dimensions of the heater 13, and the fixing block 33 is symmetrically arranged with respect to the length centerline of the outer wall of the base 11. Through the setting of the fixing block 33, the cover plate 32 and the base 11 are fixed by the fixing block 33 during use.

[0031] Working Principle: During use, the forging is placed on conveyor belt 12 and transported to the water storage tank 14. When it passes heater 13, the heater rapidly heats the forging to the required quenching temperature. It is then transported to the water storage tank 14 via conveyor belt 12 for quenching. Support plate 21 is fixed inside the water storage tank 13, and cylinder 23 is installed in the mounting hole 22 on support plate 21. Handle 26 is installed on collection frame 24. During use, collection frame 24 is placed in the water storage tank 13. After the forging is heated by the heater, it falls into the water storage tank 13, filling it with coolant. After quenching, cylinder 23 pushes collection frame 24 out of the water storage tank 13, and the coolant in collection frame 24 flows through filter hole 2. 5. The coolant flows out into the water storage tank 13. When the cylinder 23 pushes out the collection frame 24, the fan 28 starts running, blowing the coolant off the surface of the forging in the collection frame 24 and flowing out through the filter hole 25 into the water storage tank 13. The relevant personnel take out the collection frame 24 through the handle 26. Then the cylinder 23 will retract back into the mounting hole 22. At this time, the relevant personnel will put the empty collection frame 24 into the water storage tank 13, flip the cover plate 32 through the connecting shaft 31, rotate the buckle 36, and tighten the bolt 37 to fix the fixing block 33 on the cover plate 32 to the fixing block 33 on the base 11. When using the heater 13, the cover plate 32 can prevent the relevant personnel from accidentally touching it and getting injured when the heater 13 is running. At the same time, the cover plate 32 can prevent the heat of the heater 13 from dissipating when the heater 13 is running.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated forging piece quenching device comprising a quenching device body (1), characterized by: The quenching device body (1) is provided with a drying mechanism (2); the drying mechanism (2) comprises a supporting plate (21), a mounting hole (22), an air cylinder (23), a collecting frame (24), a filter hole (25), a handle (26), a mounting rack (27) and a fan (28), the inner wall of the quenching device body (1) is fixedly provided with the supporting plate (21), the air cylinder (23) is formed in the supporting plate (21), the output end of the air cylinder (23) is connected with the collecting frame (24), the outer wall of the collecting frame (24) is provided with the filter hole (25), the collecting frame (24) is provided with the handle (26), the quenching device body (1) is provided with the mounting rack (27), and the mounting rack (27) is provided with the fan (28).

2. An automated forging quench apparatus as defined in claim 1, wherein: The quenching device body (1) comprises a base (11), a conveying belt (12), a heater (13) and a water storage pool (14), the base (11) is provided with the conveying belt (12), the conveying belt (12) is provided with the heater (13), and the outer wall of the base (11) is provided with the water storage pool (14).

3. An automated forging quench apparatus as defined in claim 1, wherein: The outer wall size of the supporting plate (21) matches the inner wall size of the water storage pool (14), and the filter holes (25) are equidistantly formed in the outer wall of the collecting frame (24).

4. An automated forging quench apparatus as defined in claim 1, wherein: The mounting holes (22) are symmetrically formed in the supporting plate (21), and the inner wall size of the mounting hole (22) matches the outer wall size of the air cylinder (23).

5. An automated forging quench apparatus as defined in claim 1, wherein: The quenching device body (1) is provided with a protection assembly (3), the protection assembly (3) comprises a connecting shaft (31), a cover plate (32), a fixed block (33), a mounting groove (34), a connecting rod (35), a clamping bolt (36) and a bolt (37), the quenching device body (1) is provided with the connecting shaft (31), the cover plate (32) is installed on the connecting shaft (31), the outer wall of the cover plate (32) is fixedly provided with the fixed block (33), the mounting groove (34) is formed in the cover plate (32), the connecting rod (35) is arranged in the cover plate (32), the clamping bolt (36) is arranged on the outer wall of the connecting rod (35), and the bolt (37) is threadedly connected to the outer wall of the clamping bolt (36).

6. An automated forging quench apparatus as defined in claim 5, wherein: The fixed block (33) is arranged on the outer wall of the cover plate (32) and the outer wall of the base (11) in the length central axis of the cover plate (32).

7. An automated forging quench apparatus as defined in claim 5, wherein: The inner wall size of the cover plate (32) matches the outer wall size of the heater (13), and the fixed block (33) is arranged on the outer wall of the base (11) in the length central axis.

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