Split type micro scale structure

Abstract

The utility model discloses a split type micro scale structure, and belongs to the technical field of material weighing. A split type micro scale structure comprises a stock bin assembly and an auger assembly connected with the stock bin assembly, a supporting assembly is arranged at the lower end of the auger assembly, the stock bin assembly comprises an upper-layer supporting frame, a plurality of stock bins are arranged on the inner side of the upper-layer supporting frame, and the upper-layer supporting frame is connected with the auger assembly. The auger assembly comprises a middle-layer supporting frame in butt joint with the upper-layer supporting frame, and an auger conveyor is installed on the middle-layer supporting frame. According to the split type micro scale structure, through the separated design of the stock bin assembly and the auger assembly and the arrangement of the supporting assembly at the lower end of the auger assembly, modularization and easy disassembly of equipment are achieved; according to the design, the equipment can be easily disassembled into modules suitable for container transportation during transportation, the transportation cost is greatly reduced, the market competitiveness is improved, meanwhile, the modular design also facilitates on-site rapid assembly of the equipment, the installation time is shortened, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of material weighing technology, and in particular relates to a split-type micro-weighing structure. Background Technology

[0002] With domestic feed production capacity becoming increasingly saturated, powerful domestic feed groups are turning their attention to overseas markets and increasing their investment in setting up factories abroad. Currently, many well-known companies have begun to increase the number of factories built in Southeast Asia, and New Hope is also continuously setting up new factories in Southeast Asia and Africa. This trend has led to an increasing demand for feed production equipment, especially auxiliary equipment such as micro-weighing equipment, from international projects.

[0003] However, existing micro-weighing structures often do not fully consider the special characteristics of international transportation, especially the limitations of container shipping. Feed mills are usually small and compact, and micro-weighing, as a later-developed non-core device, needs to be assembled into easy-to-install modules for shipment when upgrading, modifying, or exporting. In international projects, due to long transportation distances and high costs, shipping via containers becomes the inevitable choice. This requires that the micro-weighing structure must be disassembled, easy to assemble, and convenient for container shipping in order to reduce transportation costs and improve market competitiveness.

[0004] Existing micro-weighing structures present numerous transportation inconveniences. On the one hand, their overall structure is relatively fixed and difficult to disassemble into modules suitable for container transportation. On the other hand, even if they can be disassembled, the connection and assembly between the components are quite complex, increasing the difficulty and time cost of on-site installation. Summary of the Invention

[0005] The purpose of this invention is to address the problems existing in the prior art by providing a split-type micro-weighing structure.

[0006] To achieve the above objectives, the utility model adopts the following technical solution: a split-type micro-weighing structure, including a hopper assembly and an auger assembly connected to the hopper assembly. The lower end of the auger assembly is provided with a support assembly. The hopper assembly includes an upper support frame, and a plurality of hoppers are provided on the inner side of the upper support frame. The discharge ends of the plurality of hoppers are respectively provided with a first flange connected to the auger assembly. The auger assembly includes a middle support frame that docks with the upper support frame. An auger conveyor corresponding to each of the plurality of hoppers is installed on the middle support frame. A second flange that docks with the first flange is installed on the inlet end of the auger conveyor. A weighing hopper is installed on the middle support frame. The discharge ends of the plurality of auger conveyors are respectively connected to the weighing hopper. A weighing sensor is provided on the weighing hopper. The support assembly includes a plurality of support legs connected to the middle support frame.

[0007] By adopting the above technical solution, this split-type micro-weighing structure achieves modularity and easy disassembly through the separate design of the hopper assembly and the auger assembly, as well as the setting of the support assembly at the lower end of the auger assembly, facilitating container transportation and rapid on-site assembly. Multiple hoppers in the hopper assembly are connected to the auger assembly via a first flange, ensuring the continuity and stability of material conveying. Simultaneously, the installation of weighing sensors on the weighing hopper enables accurate measurement of material weight, improving the measurement accuracy and reliability of the equipment.

[0008] Optionally, each of the feed ends of the hoppers is equipped with a cover plate, and the surface of the cover plate is provided with dust discharge holes.

[0009] By adopting the above technical solutions, the setting of the feed end cover plate of the silo and the opening of the dust discharge hole effectively prevent the dust phenomenon during the feeding process, improve the working environment, reduce material loss, and also help to keep the equipment clean and extend its service life.

[0010] Optionally, a pair of level gauges are provided on some of the silos, with the pair of level gauges distributed above and below the sidewalls of the silos.

[0011] By adopting the above technical solution, a pair of level gauges installed on the silo, located above and below the side wall of the silo respectively, can monitor the material inventory in the silo in real time, provide operators with accurate material information, facilitate timely replenishment of materials, avoid empty or full silos, and improve production efficiency and equipment operation stability.

[0012] Optionally, the upper support frame is equipped with a solenoid valve housing, and the middle support frame is equipped with an electrical cabinet.

[0013] By adopting the above technical solutions, the installation of the solenoid valve box on the upper support frame facilitates centralized control and management of the cylinders on the silo, auger conveyor, and weighing hopper, thereby improving the automation level of the equipment. The installation of the electrical cabinet on the middle support frame integrates the electrical control system of the equipment, facilitating the operation and maintenance of the equipment and improving the overall performance and reliability of the equipment.

[0014] Optionally, a turbine vibrator is installed on the side wall of several of the auger conveyors and the weighing bucket.

[0015] By adopting the above technical solution, the turbine vibrator installed on the side wall of the auger conveyor and the weighing bucket can effectively prevent the blockage and adhesion of materials during the conveying and weighing process, ensuring the smoothness of material conveying and the accuracy of weighing, and improving the operating efficiency and stability of the equipment.

[0016] Optionally, the auger conveyor includes an auger pipe connected to the middle support frame, a motor installed on the auger pipe, an auger installed at the output end of the motor, a transfer bucket installed on the outer periphery of the auger pipe, a variable diameter bucket connected to the silo installed at the upper end of the transfer box, and the discharge end of the auger connected to the weighing bucket body.

[0017] By adopting the above technical solutions, the specific structural design of the auger conveyor, including components such as the auger pipe, motor, auger, transfer bucket, and variable diameter bucket, achieves continuous and stable material conveying from the silo to the weighing bucket. The motor drive and the rotation of the auger ensure uniform material conveying; the variable diameter bucket adapts to the connection requirements of different silos, improving the equipment's versatility and adaptability.

[0018] Optionally, pads are installed at the lower end of the upper support frame and at both ends of the middle support frame, and sliding plates are installed on the pads at the lower end of the upper support frame and the pads at the lower end of the middle support frame, respectively. The sliding plates are bent plates with folded edges on all four sides.

[0019] By adopting the above technical solution, the setting of pads at the lower end of the upper support frame and both ends of the middle support frame, as well as the installation of sliding plates on the pads, facilitates the assembly and disassembly of the equipment. The design of the sliding plates with folded plates around their perimeter enhances the load-bearing capacity and stability of the pads, while also facilitating the entry and exit of the equipment from the container, thus improving the maintainability and flexibility of the equipment.

[0020] Optionally, some of the silos are equipped with anti-fall nets on their inner side walls.

[0021] By adopting the above technical solution, the installation of the anti-fall net on the inner wall of the silo effectively prevents the material from falling and accumulating in the silo, ensuring the uniform distribution and stable conveying of the material. At the same time, the anti-fall net also helps to protect the inner wall of the silo from material impact and wear, extending the service life of the equipment and reducing maintenance costs.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] 1. This split-type micro-weighing structure achieves modularity and easy disassembly through the separate design of the hopper component and the auger component, as well as the setting of the support component at the lower end of the auger component. This design allows the equipment to be easily disassembled into modules suitable for container transportation during transportation, which greatly reduces transportation costs and improves market competitiveness. At the same time, the modular design also facilitates rapid on-site assembly of the equipment, shortens installation time, and improves work efficiency.

[0024] 2. The multiple hoppers in the hopper assembly are connected to the auger assembly via the first flange, ensuring the continuity and stability of material conveying. The weighing sensors on the weighing hopper further enable accurate measurement of material weight, effectively improving the measurement accuracy and reliability of the equipment. In addition, the turbine vibrators installed on the side wall of the auger conveyor and the weighing hopper effectively prevent blockage and adhesion of materials during conveying and weighing, further ensuring the stable operation and efficient production of the equipment.

[0025] 3. The installation of the feed end cover plate and the opening of the dust discharge hole in the hopper effectively prevents dust from being generated during the feeding process, improves the working environment, and reduces material loss. The pair of level gauges installed on the hopper can monitor the material level in the hopper in real time, providing operators with accurate material information and facilitating timely replenishment of materials.

[0026] 4. The installation of pads at the lower end of the upper support frame and both ends of the middle support frame, as well as the installation of sliding plates on the pads, facilitates the assembly and disassembly of the equipment, while also enhancing the load-bearing capacity and stability of the equipment. The installation of anti-fall nets on the inner wall of the silo effectively prevents materials from falling and accumulating in the silo, protects the inner wall of the silo from material impact and wear, extends the service life of the equipment, and reduces maintenance costs. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall assembly structure of this utility model;

[0028] Figure 2 This is a three-dimensional structural diagram of the hopper assembly of this utility model;

[0029] Figure 3 This is a three-dimensional structural diagram of the auger assembly of this utility model;

[0030] Figure 4 This is a top view of the auger assembly of this utility model.

[0031] In the diagram: 1. Hopper assembly; 2. Screw conveyor assembly; 3. Support assembly; 4. Upper support frame; 401. Solenoid valve housing; 5. Hopper; 501. Cover plate; 502. Dust exhaust port; 503. Level gauge; 6. First flange; 7. Middle support frame; 701. Electrical cabinet; 702. Pad; 703. Sliding plate; 8. Screw conveyor; 81. Screw pipe; 82. Motor; 83. Screw; 84. Transfer bucket; 85. Variable diameter bucket; 9. Second flange; 10. Weighing bucket body; 1001. Turbine vibrator; 11. Weighing sensor; 12. Support leg. Detailed Implementation

[0032] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] In the description of this utility model, it should be noted that the terms "middle", "upper", "lower", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] like Figure 1 As shown in Figure 4, the specific scheme of the embodiment is as follows: A split-type micro-weighing structure includes a hopper assembly 1 and an auger assembly 2 connected to the hopper assembly 1. The lower end of the auger assembly 2 is provided with a support assembly 3. The hopper assembly 1 includes an upper support frame 4, which provides a stable support structure for the hopper assembly 1 to ensure the stability of the hopper 5 during material storage and conveying. The upper support frame 4 is provided with a solenoid valve box 401, which facilitates centralized control and management of the cylinders on the hopper 5, the auger conveyor 8, and the weighing hopper 10, thereby improving the automation level of the equipment.

[0035] The inner side of the upper support frame 4 is provided with several hoppers 5. The hoppers 5 can be made of stainless steel or carbon steel and the surface is treated with anti-corrosion to adapt to different corrosive environments. The feeding ends of the hoppers 5 are respectively equipped with cover plates 501. The surface of the cover plates 501 is provided with dust discharge holes 502. The dust discharge holes 502 are connected to the dust discharge device. The cooperation between the dust discharge holes 502 and the dust discharge device is designed to effectively prevent dust from being generated during the material feeding process, improve the working environment, reduce material loss, keep the equipment clean, and extend its service life.

[0036] Each of the aforementioned hoppers 5 is equipped with a pair of level gauges 503, distributed above and below the side walls of the hoppers 5. These level gauges 503 can monitor the material level within the hoppers 5 in real time, providing operators with accurate material information, facilitating timely replenishment, preventing the hoppers from being empty or full, and improving production efficiency and equipment stability. Each of the aforementioned hoppers 5 has an anti-fall net installed on its inner side wall. The anti-fall net can be made of high-strength nylon or stainless steel wire mesh, ensuring that material cannot penetrate it and that it is easy to clean. Each of the aforementioned hoppers 5 has a first flange 6 connected to the auger assembly 2 at its discharge end.

[0037] The hopper assembly 1 is the material storage and preliminary processing unit in the micro-weighing structure. The anti-fall net installed on its inner wall effectively prevents materials from falling and accumulating, ensuring uniform distribution and stable conveying of materials. The hopper 5 can be designed in different specifications to adapt to different types and particle sizes of materials, improving the versatility and flexibility of the equipment.

[0038] The auger assembly 2 includes a middle support frame 7 that connects to the upper support frame 4. The middle support frame 7 provides a stable support platform for the auger conveyor 8 and connects to the upper support frame 4 to form a complete equipment structure. The upper support frame 4 and the middle support frame 7 are respectively constructed of hollow rectangular tubes. The hollow rectangular tubes are provided with wire holes, and cables and air pipes that can pass through the wire holes are provided inside the hollow rectangular tubes. The cables and air pipes are controlled in layers. The layered control of the wire holes on the hollow rectangular tubes and the internal cables and air pipes makes the electrical connections neater and more orderly, and facilitates maintenance and repair.

[0039] The lower end of the upper support frame 4 and both ends of the middle support frame 7 are respectively equipped with pads 702. Sliding plates 703 are respectively installed on the pads 702 at the lower end of the upper support frame 4 and the pads 702 at the lower end of the middle support frame 7. The sliding plates 703 are bent plates with folded edges on all four sides. The design of the sliding plates 703 facilitates the assembly and disassembly of the equipment, while enhancing the load-bearing capacity and stability of the equipment. An electrical cabinet 701 is provided on the middle support frame 7. The electrical cabinet 701 integrates the electrical control system of the equipment, which facilitates the operation and maintenance of the equipment.

[0040] The intermediate support frame 7 is equipped with auger conveyors 8, each corresponding to one of the hoppers 5. The auger conveyors 8 transport materials from the hoppers 5 to the weighing hopper 10 through the rotation of the auger 83. Simultaneously, they work with the weighing sensors 11 to achieve accurate material measurement. Each auger conveyor 8 includes an auger pipe 81 connected to the intermediate support frame 7. The auger pipe 81 can be made of wear-resistant and corrosion-resistant alloy steel to extend its service life. A fixed seat is provided on the outer periphery of the auger pipe 81, and a connecting seat is provided on the intermediate support frame 7. The fixed seat is connected to the connecting seat by bolts. The auger pipe 81 is connected to the junction box. A motor 82 is installed on the auger pipe 81. The motor 82 is a geared motor. An auger 83 is installed at the output end of the motor 82. A transfer bucket 84 is installed on the outer periphery of the auger pipe 81. A variable diameter bucket 85 connected to the hopper 5 is installed at the upper end of the transfer box. The discharge end of the auger 83 is connected to the weighing bucket body 10 through a flexible material. The design of the flexible material effectively reduces vibration and impact and improves weighing accuracy. A second flange 9 is installed at the feed end of the auger conveyor 8, which is connected to the first flange 6.

[0041] A weighing hopper 10 is installed on the middle support frame 7. The weighing hopper 10 can be made of stainless steel or carbon steel. The weighing hopper 10 receives the material conveyed by the auger conveyor 8 and achieves accurate measurement of the material through the weighing sensor 11. The weighing hopper 10 adopts a stable structural design to ensure stability and accuracy during the material weighing process. Several auger conveyors 8 and the side walls of the weighing hopper 10 are respectively equipped with turbine vibrators 1001. The turbine vibrators 1001 installed on the side walls of the auger conveyors 8 and the weighing hopper 10 prevent the material from blocking and adhering during the conveying and weighing process. The discharge ends of several auger conveyors 8 are respectively connected to the weighing hopper 10. The weighing hopper 10 is equipped with a weighing sensor 11.

[0042] The support assembly 3 includes a plurality of support legs 12 connected to the middle support frame 7. The support assembly 3 provides stable support for the auger assembly 2, ensuring the stability and safety of the equipment during operation. The support legs 12 can be designed with adjustable height to adapt to different ground conditions.

[0043] The installation principle of the above embodiments is as follows:

[0044] Check that all components, including hopper assembly 1, auger assembly 2, and support assembly 3, are complete and undamaged;

[0045] Based on the equipment layout diagram, determine the installation positions of the auger assembly 2 and the support assembly 3, ensuring that the ground is flat and stable;

[0046] Assemble the support leg 12 with the middle support frame 7 of the auger assembly 2, and adjust the height of the support leg 12 according to the ground conditions to ensure that the auger assembly 2 is level.

[0047] Hoist the upper support frame 4 above the auger assembly 2 and connect it with the middle support frame 7. Use bolts or welding to fix the upper support frame 4 and the middle support frame 7 to ensure a firm connection.

[0048] Install a first flange 6 at the discharge end of each hopper 5 and connect it with the second flange 9 at the feed end of the auger conveyor 8. Use bolts to tightly connect the two flanges to ensure smooth material conveying.

[0049] Cables and air pipes are arranged in layers and connected to the corresponding components through the wire holes on the hollow rectangular tube;

[0050] Check that all component connections are secure, without looseness or leakage, and check that electrical connections are correct, without short circuits or open circuits.

[0051] Start motor 82 and electrical control system to perform no-load test run of the equipment.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A split micro-balance structure, characterized in that, The application relates to a material bin assembly and an auger assembly connected with the material bin assembly, wherein the lower end of the auger assembly is provided with a support assembly, the material bin assembly comprises an upper support frame, the inner side of the upper support frame is provided with a plurality of material bins, the discharge ends of the plurality of material bins are respectively provided with first flange plates connected with the auger assembly; the auger assembly comprises a middle support frame butting against the upper support frame, the middle support frame is provided with a plurality of auger conveyors corresponding to the plurality of material bins, the feeding ends of the auger conveyors are provided with second flange plates butting against the first flange plates, the middle support frame is provided with a weighing hopper body, the discharge ends of the plurality of auger conveyors are respectively communicated with the weighing hopper body, the weighing hopper body is provided with a weighing sensor, and the support assembly comprises a plurality of support legs connected with the middle support frame.

2. The split micro-balance structure according to claim 1, characterized in that: The feeding ends of the plurality of material bins are respectively provided with cover plates, and the surfaces of the cover plates are provided with dust discharge holes.

3. The split micro-balance structure of claim 1, wherein: The plurality of material bins are respectively provided with a pair of material level meters, and the pair of material level meters are arranged above and below the side walls of the material bins.

4. The split micro-balance structure of claim 1, wherein: The upper support frame is provided with an electromagnetic valve box, and the middle support frame is provided with an electric cabinet.

5. The split micro-balance structure of claim 1, wherein: The plurality of auger conveyors and the side walls of the weighing hopper body are respectively provided with turbine vibrators.

6. The split micro-balance structure of claim 1, wherein: The auger conveyor comprises an auger pipe connected with the middle support frame, the auger pipe is provided with a motor, the output end of the motor is provided with an auger, the outer periphery of the auger pipe is provided with a switching hopper, the upper end of the switching hopper is provided with a variable-diameter hopper connected with the material bin, and the discharge end of the auger is connected with the weighing hopper body.

7. The split micro-balance structure of claim 1, wherein: The lower end of the upper support frame and the two ends of the middle support frame are respectively provided with backing plates, the backing plates at the lower end of the upper support frame and the lower end of the middle support frame are respectively provided with sliding plates, and the sliding plates are bending plates with turned peripheries.

8. The split micro-balance structure of claim 1, wherein: The inner side walls of the plurality of material bins are respectively provided with anti-falling nets.

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