Condensation refraction structure of LED car lamp

By introducing adjustment and buffer components into LED automotive lights, the problem of light not being able to converge is solved, achieving concentrated lighting and lamp housing stability, thereby improving driving safety and ease of maintenance.

CN223985085UActive Publication Date: 2026-03-10ZHONGSHAN ZELI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing LED automotive lights cannot effectively converge and precisely refract light during illumination, resulting in a wide illumination range but insufficient brightness, which affects driving safety. Furthermore, conventional solutions increase the size of the lamp or the difficulty of maintenance.

Method used

The lamp housing employs an adjustment component and a buffer component. The adjustment component adjusts the light through an adjustment plate, while the buffer component keeps the lamp housing stable through a buffer element, ensuring the stability of the optical axis and preventing light scattering and lamp housing shaking.

Benefits of technology

It achieves effective light convergence, reduces light energy waste, ensures concentrated brightness in the illuminated area, prevents lamp housing from shifting due to vibration, and improves driving safety and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a light-gathering refraction structure of an LED car lamp, which comprises a lamp housing, adjusting assemblies and a buffer assembly, and is characterized in that the adjusting assemblies for adjusting light rays of the LED lamp beads are arranged on the outer side surface and the inner side surface of the lamp housing, and the buffer assembly for buffering the lamp housing is arranged on the rear side surface of the lamp housing. The adjusting assembly comprises an adjusting plate used for adjusting light rays, the adjusting plate is hinged to the interior of the lamp shell through a hinge piece, the buffering assembly comprises a buffering piece used for buffering the lamp shell, and a buffering plate is installed at the end, away from the lamp shell, of the buffering piece. During use, light distribution is optimized through the adjusting plate, waste of light energy can be reduced, more light can be concentrated in an area needing to be illuminated, and a user can use the LED lamp conveniently.
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Description

Technical Field

[0001] This utility model belongs to the field of automotive equipment, and specifically relates to a light-focusing and refraction structure for LED vehicle lights. Background Technology

[0002] LED automotive lights refer to automotive lighting fixtures that use light-emitting diodes (LEDs) as the light source. They have many advantages such as energy saving, environmental friendliness, long lifespan, and fast response, and are widely used in various automotive lighting applications. However, current LED automotive lights have certain limitations in their lighting optical structure design. When LED automotive lights emit light, the light cannot be effectively focused and precisely refracted, resulting in scattered and unfocused illumination. This shortcoming means that while the illumination range is wide, the brightness is not concentrated enough when driving at night, making it difficult for the driver to clearly distinguish distant objects and road conditions, thus affecting driving safety.

[0003] The conventional solutions are to add a focusing lens to the outside of the LED light or replace it with a suitable reflector. However, adding a focusing lens increases the overall size and weight of the light fixture, which may cause layout difficulties in the limited installation space of the vehicle and may also affect the aesthetic harmony of the light fixture. Replacing the reflector faces compatibility problems. Different vehicle models have different light fixture structures, making it difficult to find a perfectly compatible reflector. Moreover, the replacement process is relatively complex, requiring specialized tools and techniques, which increases maintenance costs and difficulty. Therefore, a new structure is needed to solve the above technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a light-concentrating and refractive structure for LED vehicle lights, so as to solve the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: a focusing and refractive structure for an LED vehicle light, comprising: a lamp housing, an adjustment component, and a buffer component, characterized in that: an adjustment component for adjusting the light of LED beads is installed on the outer and inner surfaces of the lamp housing; a buffer component for buffering the lamp housing is installed on the rear surface of the lamp housing; the adjustment component includes an adjustment plate for adjusting the light, the adjustment plate being hinged inside the lamp housing via a hinge; and the buffer component includes a buffer member for buffering the lamp housing, with a buffer plate installed at the end of the buffer member away from the lamp housing.

[0006] In a preferred embodiment, both the front and rear surfaces of the lamp housing are provided with square openings, the diameter of the square opening on the front side is larger than the diameter of the square opening on the rear side, and a mounting plate is integrally formed on the rear side inside the lamp housing.

[0007] In a preferred embodiment, a lamp holder is installed at the center of the front surface of the mounting plate, and an LED bead is electrically connected to the front surface of the mounting plate through the lamp holder. Two sliding grooves are symmetrically formed in a figure-eight shape on the rear edge of the upper surface of the lamp housing.

[0008] In a preferred embodiment, the adjustment assembly further includes an adjustment member, an adjustment rod, a push rod, and a limiting member. The limiting member is integrally formed at the center of the rear edge of the upper surface of the lamp housing, and the push rod passes through the center of the front surface of the limiting member.

[0009] In a preferred embodiment, the upper surfaces of the two slides are slidably connected to an adjusting rod with a figure-eight structure, the two adjusting rods are hinged together, and a push rod is hinged at the hinge point of the two adjusting rods. The end of the push rod away from the adjusting rod is connected to the inner surface of the buffer plate.

[0010] In a preferred embodiment, the upper surface inside the lamp housing is connected to an adjusting member via an adjusting rod. Inside the lamp housing, two adjusting plates are symmetrically hinged via the adjusting member. The two adjusting plates have the same structure and are designed with an arc shape.

[0011] In a preferred embodiment, the lower surface of the adjusting plate is connected to another adjusting member. The two adjusting members have the same structure, and the two adjusting plates are opened and closed by the adjusting member, the adjusting rod, and the push rod.

[0012] In a preferred embodiment, a buffer is installed at each of the four corners of the rear surface of the lamp housing. The buffer is a spring damper. The end of the buffer away from the lamp housing is connected to the inner surface of the buffer plate. A rubber pad is installed on the side of the buffer plate away from the buffer. The buffer plate is installed inside the vehicle body device by screws and threaded holes.

[0013] A gap is provided between the inner surface of the buffer plate and the rear surface of the lamp housing.

[0014] After adopting the above technical solution, the beneficial effects of this utility model are as follows: By setting the adjustment component, the outer surface and inner surface of the lamp housing are equipped with the adjustment component for adjusting the light of the LED beads. The adjustment component includes an adjustment plate for adjusting the light. The adjustment plate is hinged inside the lamp housing by a hinge. In use, the light distribution is optimized by the adjustment plate (in actual use, the user can install a reflector on the inner surface of the adjustment plate), which can reduce the waste of light energy and concentrate more light on the area that needs to be illuminated, making it convenient for the user.

[0015] By setting a buffer assembly, a buffer assembly is installed on the rear surface of the lamp housing to buffer the lamp housing. The buffer assembly includes a buffer member for buffering the lamp housing, and a buffer plate is installed at the end of the buffer member away from the lamp housing. In use, the buffer assembly can keep the lamp housing in a relatively stable position and prevent the lamp housing from shifting or shaking due to vibration or collision, thereby ensuring that the optical axis of the LED automotive lamp remains stable. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the light-focusing and refraction structure of an LED vehicle light according to the present invention.

[0018] Figure 2 This is a schematic diagram of the lamp housing of an LED vehicle lamp with a focusing and refraction structure according to the present invention.

[0019] Figure 3 This is a schematic diagram of an adjustment component for a focusing and refraction structure of an LED vehicle light according to the present invention.

[0020] Figure 4 This is a schematic diagram of the adjustment plate of the focusing and refraction structure of an LED vehicle light according to the present invention.

[0021] In the diagram, 100 is the lamp housing, 101 is the square opening, 102 is the sliding groove, 110 is the mounting plate, and 120 is the lamp holder.

[0022] 200-Adjustment assembly, 210-Adjustment rod, 220-Push rod, 230-Adjustment plate, 240-Adjustment piece;

[0023] 300 - Buffer plate, 310 - Buffer component. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 4This utility model provides a technical solution: a stable support structure for an LED automotive lamp, comprising: a lamp housing 100, an adjustment component 200, and a buffer component. The adjustment component 200 for adjusting the light emitted by the LED beads is installed on the outer and inner surfaces of the lamp housing 100. A buffer component for buffering the lamp housing 100 is installed on the rear surface of the lamp housing 100. The adjustment component 200 includes an adjustment plate 230 for adjusting the light emitted by the lamp housing 100, which is hinged to the inside of the lamp housing 100 via a hinge. The buffer component includes a buffer member 310 for buffering the lamp housing 100, with the buffer plate 300 installed at the end of the buffer member 310 furthest from the lamp housing 100.

[0026] Please see Figures 1 to 4 As the first embodiment of this utility model: both the front and rear surfaces of the lamp housing 100 are provided with square openings 101, the diameter of the front square opening 101 is larger than the diameter of the rear square opening 101, and an mounting plate 110 is integrally formed on the rear side inside the lamp housing 100.

[0027] A lamp holder 120 is installed at the center of the front surface of the mounting plate 110. An LED lamp bead is electrically connected to the front surface of the mounting plate 110 through the lamp holder 120. Two sliding grooves 102 are symmetrically opened in a figure-eight structure on the rear edge of the upper surface of the lamp housing 100.

[0028] The adjustment assembly 200 also includes an adjustment member 240, an adjustment rod 210, a push rod 220, and a limiting member. The limiting member is integrally formed at the center of the rear edge of the upper surface of the lamp housing 100, and the push rod 220 passes through the center of the front surface of the limiting member.

[0029] Two sliding grooves 102 are slidably connected to the upper surfaces of the two sliding grooves 102 with an adjustment rod 210 in a figure-eight shape. The two adjustment rods 210 are hinged together, and a push rod 220 is hinged at the hinge of the two adjustment rods 210. The end of the push rod 220 away from the adjustment rod 210 is connected to the inner surface of the buffer plate 300.

[0030] An adjusting member 240 is connected to the upper surface of the interior of the lamp housing 100 via an adjusting rod 210. Two adjusting plates 230 are symmetrically hinged inside the lamp housing 100 via the adjusting member 240. The two adjusting plates 230 have the same structure and are designed with an arc shape.

[0031] The lower surface of the adjusting plate 230 is connected to another adjusting member 240. The two adjusting members 240 have the same structure. The two adjusting plates 230 are opened and closed by the adjusting member 240, the adjusting rod 210 and the push rod 220.

[0032] In use, the user first installs the lamp housing 100 inside the vehicle body using the buffer 310. After installation, the user installs the LED bulb inside the mounting plate 110 inside the lamp housing 100. After completing the above steps, when using the LED bulb, the user can install an electric push rod on the outer surface of the buffer plate 300, connecting the telescopic rod of the electric push rod to the push rod 220 (the electric push rod is existing technology, and its specific working principle and installation principle are not described here). The user can then activate the drive to extend and retract the telescopic rod of the electric push rod, thereby driving the push rod 220 forward and backward. This causes the adjusting rod 210 connected to the push rod 220 to move along the slide groove 102, thereby causing the adjusting rod 210 to move with the adjusting member 240 inside the lamp housing 100, thus opening and closing the adjusting plate 230 inside the lamp housing 100. The adjustment plate 230 adjusts the light emitted by the LED beads. When focused reflection is needed, simply close the adjustment plates 230 (not completely closed to avoid blocking the light emitted by the LED beads). When the adjustment plates 230 are closed, the light emitted by the LED beads shines on the inner surface of the adjustment plate 230, collecting and reflecting the divergent light, thus achieving a focused effect and preventing the light emitted by the LED beads from scattering. Users can adjust the opening and closing degree of the two adjustment plates 230 by extending the telescopic rod of the electric push rod, thereby adjusting the focusing degree of the two adjustment plates 230, which is convenient for users. Because the adjustment plates 230 optimize the light distribution (in actual use, users can install a reflector on the inner surface of the adjustment plates 230), light energy waste can be reduced, allowing more light to be concentrated on the area that needs illumination, making it convenient for users.

[0033] Please see Figures 1 to 4 As a second embodiment of this utility model: a buffer 310 is installed at each of the four corners of the rear surface of the lamp housing 100. The buffer 310 is a spring damper. The end of the buffer 310 away from the lamp housing 100 is connected to the inner surface of the buffer plate 300. A rubber pad is installed on the side surface of the buffer plate 300 away from the buffer 310. The buffer plate 300 is installed inside the vehicle body device by screws and threaded holes.

[0034] A gap is provided between the inner surface of the buffer plate 300 and the rear surface of the lamp housing 100;

[0035] When the front surface of the lamp housing 100 is subjected to ordinary vibrations from external factors during use, the rear surface of the lamp housing 100 is fitted with a buffer plate 300 via a buffer member 310. The buffer plate 300 then holds the lamp housing 100 inside the vehicle body. When the lamp housing 100 is vibrated, the buffer assembly helps maintain a relatively stable position, preventing the lamp housing 100 from shifting or shaking due to vibration or collision. This ensures that the light axis of the LED car light remains stable. In conjunction with the operation steps of the first embodiment, two closed adjustment plates 230 are installed in front of the LED light, serving as a protective barrier to prevent external factors from directly affecting the LED beads and causing damage.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A light condensing refractive structure of an LED vehicle light, comprising: The lamp shell (100), the adjusting assembly (200) and the buffer assembly, characterized in that the outer surface and the inner surface of the lamp shell (100) are provided with the adjusting assembly (200) for adjusting the light of the LED lamp bead, and the rear surface of the lamp shell (100) is provided with the buffer assembly for buffering the lamp shell (100); The adjusting assembly (200) comprises an adjusting plate (230) for adjusting the light, and the adjusting plate (230) is hinged in the lamp shell (100) by a hinge, and the buffer assembly comprises a buffer piece (310) for buffering the lamp shell (100), and one end of the buffer piece (310) away from the lamp shell (100) is provided with a buffer plate (300).

2. The light condensing refractive structure of an LED vehicle light according to claim 1, characterized in that: The front surface and the rear surface of the lamp shell (100) are provided with square openings (101), the diameter of the square opening (101) on the front surface is greater than that of the square opening (101) on the rear surface, and the rear surface of the lamp shell (100) is integrally formed with a mounting plate.

3. The light condensing refractive structure of an LED vehicle light according to claim 2, characterized in that: The front surface of the mounting plate is provided with a lamp holder (120) at the center position, the front surface of the mounting plate is electrically connected with the LED lamp bead through the lamp holder (120), and the upper surface of the lamp shell (100) is symmetrically provided with two sliding grooves (102) in an eight-shaped structure.

4. The light condensing refractive structure of an LED vehicle light according to claim 3, characterized in that: The adjusting assembly (200) further comprises an adjusting piece (240), an adjusting rod (210), a push rod (220) and a limiting piece, the upper surface of the lamp shell (100) is integrally formed with the limiting piece at the center position of the rear edge, and the front surface of the limiting piece is provided with the push rod (220) at the center position.

5. A light condensing refractive structure of an LED vehicle light according to claim 4, characterized in that: The upper surfaces of the two sliding grooves (102) are slidably connected with the adjusting rods (210) in an eight-shaped structure, the two adjusting rods (210) are hinged, the push rod (220) is hinged at the hinge of the two adjusting rods (210), and one end of the push rod (220) away from the adjusting rod (210) is connected with the inner surface of the buffer plate (300).

6. The light condensing refractive structure of an LED vehicle lamp according to claim 1, wherein: The inner surface of the lamp shell (100) is connected with the adjusting piece (240) through the adjusting rod (210), and the lamp shell (100) is symmetrically hinged with two adjusting plates (230) through the adjusting piece (240), the two adjusting plates (230) are the same in structure, and the two adjusting plates (230) are designed in an arc-shaped structure.

7. A light condensing refractive structure of an LED vehicle light according to claim 6, characterized in that: The lower surfaces of the two adjusting plates (230) are connected through the other adjusting piece (240), the two adjusting pieces (240) are the same in structure, and the two adjusting plates (230) are opened and closed through the adjusting piece (240), the adjusting rod (210) and the push rod (220).

8. A light condensing refractive structure of an LED vehicle light according to claim 7, characterized in that: The rear side surface of the lamp shell (100) is provided with a buffer (310) at each corner, the buffer (310) is a spring damper, one end of the buffer (310) away from the lamp shell (100) is connected with the inner side surface of a buffer plate (300), one side surface of the buffer plate (300) away from the buffer (310) is provided with a rubber pad, and the buffer plate (300) is installed in the vehicle body device through screws and threaded holes. A gap is arranged between the inner side surface of the buffer plate (300) and the rear side surface of the lamp shell (100).