Modularized extensible high-voltage connector
By employing heat dissipation pipes and protection mechanisms in the modular scalable high-voltage connector, the problem of poor heat dissipation caused by the multi-layer sealing structure is solved, achieving a balance between efficient heat dissipation and sealing performance, ensuring stable and safe operation of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-10
AI Technical Summary
Existing modular scalable high-voltage connectors suffer from enclosed internal space due to their multi-layered sealing structure, resulting in poor heat dissipation channels, which affects heat dissipation performance and equipment lifespan.
A modular and scalable high-voltage connector was designed, which adopts a structure with heat dissipation pipes evenly distributed around the inside of the protective shell, combined with an air inlet and an exhaust port. External cold air absorbs heat through the heat dissipation pipes and is then discharged. At the same time, the protective mechanism and sealing gaskets are used to improve the sealing and protection.
It achieves efficient heat dissipation, ensuring that the connector operates at a suitable temperature, preventing the intrusion of external impurities, ensuring the stability and safety of the connector, and extending the equipment life.
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Figure CN223986760U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of connector, especially a modularization expandable high voltage connector. BACKGROUND
[0002] The modularization expandable high voltage connector is a device for high voltage electrical connection with flexible configuration and expandability, using general connection technology or structure, adopting standard plug-in connection, threaded connection or clamping connection, so that the modules can be quickly and reliably connected together through these general ways regardless of the function of the modules, facilitating installation, disassembly and replacement of the modules.
[0003] The modularization expandable structure increases the sealing surface of the connector and makes the sealing structure more complex, so that it is more difficult to achieve good sealing and protection between the modules and the whole. The prior art sets multiple sealing lines at the interface between the modules of the connector, the part of the cable interface of the shell, designs a sealing groove, embeds sealing material, cooperates with the sealing boss of the adjacent module, and realizes tight sealing to effectively prevent moisture and dust from entering the inside of the connector. However, in actual use, the high voltage connector generates heat during work, which needs to be cooled in time to ensure its performance and service life. Because the multilayer sealing structure is adopted, the internal space is relatively closed, and the heat dissipation channel is not smooth enough, which affects the heat dissipation effect. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides a modularization expandable high voltage connector, which aims at improving the problem that the internal space is relatively closed and the heat dissipation channel is not smooth enough due to the multilayer sealing structure in the prior art, which affects the heat dissipation effect.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a modularization expandable high voltage connector, comprising a protective shell, the inside rear side of the protective shell is fixedly connected with a mounting sleeve, the inside rear side of the mounting sleeve is fixedly connected with an insulator, the front side of the insulator is fixedly connected with a plug, the periphery of the inside of the protective shell is fixedly connected with a heat dissipation pipe, the front side of the heat dissipation pipe is provided with an air inlet, a plurality of air outlets are arranged between the adjacent heat dissipation pipes, the inside front side of the protective shell is provided with a groove, the inside of the groove is fixedly connected with a sealing gasket, the upper and lower sides of the protective shell are provided with a protection mechanism, and the protection mechanism is used for protecting the internal structure of the protective shell.
[0006] Further description of the above technical scheme:
[0007] The protection mechanism comprises a plurality of hinges, the adjacent ones of the plurality of hinges are fixedly connected at the front ends of the upper and lower sides of the protection shell, the adjacent ones of the plurality of hinges are fixedly connected with protection plates, the front sides of the top protection plates are fixedly connected with slide rails at the left and right ends, the front sides of the two slide rails are slidably connected with slide sleeves at the bottom, the front sides of the bottom protection plates are fixedly connected with supporting blocks at the left and right ends, and the top of the two supporting blocks are fixedly connected with a fixed rod.
[0008] As a further description of the above technical solution:
[0009] The outer wall of the protection shell is fixedly connected with a plurality of friction pads, and the adjacent ones of the plurality of friction pads are fixedly connected with connecting rods.
[0010] As a further description of the above technical solution:
[0011] The bottom of the two supporting blocks is fixedly connected with two inclined support rods, and the bottom of the plurality of inclined support rods is fixedly connected to the front side of the bottom supporting block.
[0012] As a further description of the above technical solution:
[0013] The upper and lower sides of the two slide rails are fixedly connected with top plates, and the plurality of top plates are designed to be smooth.
[0014] As a further description of the above technical solution:
[0015] The front side of the protection shell is provided with a semicircular groove, and the rear side of the two protection plates is fixedly connected with a sealing tube.
[0016] As a further description of the above technical solution:
[0017] The bottom of the plurality of hinges is fixedly connected to the left and right ends of the upper and lower sides of the protection shell at equal intervals, and the rear side of the plurality of plugs is fixedly connected to the front side of the insulator at equal intervals.
[0018] As a further description of the above technical solution:
[0019] The sealing pad and the groove are matched, and the plurality of friction pads are arranged at equal intervals.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、 the utility model discloses, and the heat pipe is evenly arranged in the protection shell inside four quarters, and the outside cold air flows in from the heat pipe front end, and the heat generated in the inside shuttling when absorbing current transmission, then, the outlet from the adjacent heat pipe, high -efficient heat dissipation, guarantee internal structure is in the suitable temperature, thereby realize the guarantee connector long -term stable operation, improve the heat dissipation effect.
[0022] 2. In this utility model, the protective plate tightly covers the inside of the connector under normal conditions, resisting external collisions, dust and moisture interference, locking the protective plate, pushing the sliding sleeve to slide down the slide rail, and the sliding sleeve can accurately fit the fixing rod when it moves down, so that the upper and lower protective plates form a stable locked state, which can prevent the protective plate from opening accidentally, thereby ensuring the safe operation of the high voltage connector. Attached Figure Description
[0023] Figure 1 This is a perspective view of a modular and expandable high-voltage connector proposed in this utility model;
[0024] Figure 2 This is a front view of a modular and scalable high-voltage connector proposed in this utility model;
[0025] Figure 3 This is a split view of the heat dissipation pipe of a modular scalable high-voltage connector proposed in this utility model.
[0026] Figure 4 This is a split view of the insulator of a modular and scalable high-voltage connector proposed in this utility model;
[0027] Figure 5 This is an exploded view of the sealing tube of a modular, scalable high-voltage connector proposed in this utility model.
[0028] Legend:
[0029] 1. Protective shell; 2. Protective mechanism; 201. Hinge; 202. Protective plate; 203. Slide rail; 204. Sliding sleeve; 205. Support block; 206. Fixing rod; 3. Mounting sleeve; 4. Insulator; 5. Plug; 6. Heat dissipation pipe; 7. Air inlet; 8. Exhaust outlet; 9. Groove; 10. Sealing gasket; 11. Friction pad; 12. Connecting rod; 13. Diagonal brace; 14. Top plate; 15. Semicircular groove; 16. Sealing tube. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1 , Figure 3 and Figure 4This utility model provides an embodiment of a modular expandable high-voltage connector, including a protective shell 1 to protect the internal structure. An mounting sleeve 3 is fixedly connected to the rear side of the interior of the protective shell 1. An insulator 4 is fixedly connected to the rear side of the interior of the mounting sleeve 3 for insulation and to prevent interference. A plug 5 is fixedly connected to the front side of the insulator 4. Heat dissipation pipes 6 are fixedly connected to the four sides of the interior of the protective shell 1. Air inlets 7 are opened on the front side of the multiple heat dissipation pipes 6. Multiple exhaust ports 8 are opened between adjacent heat dissipation pipes 6. Gas enters from the air inlets 7 in front of the heat dissipation pipes 6 and then flows out from the exhaust ports 8 to cool the internal structure. A groove 9 is opened on the front side of the interior of the protective shell 1. A sealing gasket 10 is fixedly connected inside the groove 9. A protection mechanism 2 is provided on the upper and lower sides of the protective shell 1. The protection mechanism 2 is used to protect the internal structure of the protective shell 1.
[0032] Specifically, the protective shell 1 provides all-around protection for the internal precision structure. A mounting sleeve 3 is fixed to the rear side of the inside of the protective shell 1, and an insulator 4 is fixedly connected to the rear side of the inside of the mounting sleeve 3. The insulator 4, with its excellent insulation performance, effectively prevents circuit interference and ensures stable operation of the connector. A plug 5 is connected to the front side of the insulator 4 for electrical connection. Heat dissipation pipes 6 are evenly distributed around the inside of the protective shell 1. Each heat dissipation pipe 6 has an air inlet 7 on its front side, and multiple exhaust ports 8 are opened between adjacent heat dissipation pipes 6. During operation, gas flows in from the air inlet 7, flows through the internal structure, and flows out from the exhaust port 8, thereby efficiently cooling the internal structure. A sealing gasket 10 is fixed in the groove 9 opened on the front side of the inside of the protective shell 1 to further improve the sealing performance of the connector and prevent external impurities from entering.
[0033] Reference Figure 2 and Figure 5 The protective mechanism 2 includes multiple hinges 201. The rear sides of the multiple hinges 201 are fixedly connected to the upper and lower front sides of the protective shell 1. The multiple hinges 201 are fixedly connected to the adjacent sides of the protective plates 202. The protective plates 202 can be opened and closed through the hinges 201. The left and right front ends of the top protective plate 202 are fixedly connected to slide rails 203. The bottom front sides of the two slide rails 203 are slidably connected to sliding sleeves 204. The sliding sleeves 204 can slide on the slide rails 203. The left and right front ends of the bottom protective plate 202 are fixedly connected to support blocks 205. The top of the two support blocks 205 are fixedly connected to fixing rods 206. When the sliding sleeves 204 slide down, they will cover the fixing rods 206 on the top of the support blocks 205 to prevent the protective plate 202 from opening accidentally.
[0034] Specifically, the rear sides of adjacent hinges 201 are fixed to the upper and lower front ends of the protective shell 1, respectively. Protective plates 202 are connected between the hinges 201, allowing the protective plates 202 to open and close flexibly with the help of the hinges 201, providing additional protection for the inside of the connector. The left and right ends of the front side of the top protective plate 202 are each fixed with a slide rail 203. A sliding sleeve 204 is installed at the bottom front side of the two slide rails 203. The left and right ends of the front side of the bottom protective plate 202 are fixed with support blocks 205. A fixing rod 206 is connected to the top of each support block 205. When the sliding sleeve 204 slides down along the slide rail 203, it fits the fixing rod 206, thus forming a stable locking structure, effectively preventing the protective plate 202 from opening accidentally and ensuring the safety of the connector.
[0035] Reference Figure 1 and Figure 2 Multiple friction pads 11 are fixedly connected to the outer wall of the protective shell 1. Connecting rods 12 are fixedly connected between adjacent friction pads 11 to increase friction with the hand. Two diagonal braces 13 are fixedly connected to the bottom of the two support blocks 205. The bottom of the multiple diagonal braces 13 is fixedly connected to the bottom front side of the bottom support block 205 to increase the support of the support block 205. Top plates 14 are fixedly connected to the upper and lower sides of the two slide rails 203. The multiple top plates 14 are all rounded to prevent the sliding sleeve 204 from sliding out of the slide rail 203.
[0036] Specifically, multiple friction pads 11 are fixed to the outer wall of the protective shell 1. Adjacent friction pads 11 are connected by connecting rods 12, which increases the friction when in contact with the hand, making it easier to pick up and install the connector. The support block 205 on the front side of the bottom protective plate 202 has two diagonal braces 13 fixed to the bottom. The bottom of the multiple diagonal braces 13 is connected to the bottom front side of the bottom support block 205, which significantly enhances the support performance of the support block 205. On the upper and lower sides of the slide rail 203 of the top protective plate 202, there are rounded top plates 14, which effectively prevent the slide sleeve 204 from accidentally sliding out of the slide rail 203 and ensure the stable operation of the entire protective structure.
[0037] Reference Figure 3 , Figure 4 and Figure 5 The protective shell 1 has a semi-circular groove 15 on the front side. The rear sides of the two protective plates 202 are fixedly connected to sealing tubes 16 to prevent water from entering when the protective plates 202 are closed. The bottoms of multiple hinges 201 are fixedly connected to the upper and lower left and right ends of the protective shell 1 at equal intervals. The rear sides of multiple plugs 5 are fixedly connected to the front side of the insulator 4 at equal intervals. The sealing gasket 10 matches the groove 9. Multiple friction pads 11 are set at equal intervals.
[0038] Specifically, a semi-circular groove 15 is opened on the front side of the protective shell 1, which cooperates with the sealing tube 16 fixed on the rear side of the protective plate 202. When the protective plate 202 is closed, it can effectively prevent water from entering the interior and play a good waterproof sealing role. Multiple hinges 201 are evenly distributed at the bottom of the upper, lower and left and right ends of the protective shell 1 to ensure the stable opening and closing of the protective plate 202. Multiple plugs 5 are evenly fixed on the front side of the insulator 4 to ensure electrical connection. The sealing gasket 10 matches the groove 9 to further enhance the seal. Multiple friction pads 11 on the outer wall of the protective shell 1 are evenly arranged to improve the handheld operation experience.
[0039] Working principle: The protective shell 1 acts as an external protective barrier, providing all-round protection for the internal precision structure. The mounting sleeve 3 provides stable support for the insulator 4. The insulator 4 utilizes its excellent insulation properties to effectively isolate conductive parts at different potentials under high voltage conditions, preventing electromagnetic interference between circuits and ensuring stable current transmission along a predetermined path, thus guaranteeing stable connector operation. The plug 5 connects to the front of the insulator 4, responsible for establishing an electrical connection with external equipment, enabling the input and output of high-voltage power. The heat dissipation pipes 6 are evenly distributed around the inside of the protective shell 1. During operation, external cool air flows from the front of the heat dissipation pipes 6. The air flows in through the side inlet 7 and absorbs the heat generated by the current transmission during the flow through the internal structure. Then it flows out through the exhaust port 8 between the adjacent heat dissipation pipes 6, thereby efficiently carrying the heat out of the connector and maintaining the internal structure at a suitable temperature. This prevents performance degradation or component damage due to overheating. The sealing gasket 10 fixed in the front groove 9 inside the protective shell 1 fits against the external mating parts during the use of the connector, further improving the sealing performance and effectively blocking the intrusion of external impurities such as dust and moisture. This prevents short circuits or corrosion caused by the entry of impurities and ensures long-term reliable operation of the connector.
[0040] The protective plate 202 connected between the hinges 201 allows the protective plate 202 to tightly cover the inside of the connector under normal conditions, effectively resisting external interference factors such as collisions, dust, and moisture. When it is necessary to lock the protective plate 202, simply push the sliding sleeve 204 so that it slides smoothly down along the slide rail 203. As the sliding sleeve 204 moves down, it can accurately lock the fixing rod 206, and a stable locking state is formed between the top protective plate 202 and the bottom protective plate 202. Even if the equipment suffers accidental vibration, strong impact, or other complex working conditions that may cause the protective plate 202 to shake, this locking structure can effectively prevent the protective plate 202 from opening accidentally due to its stability, thus providing a reliable guarantee for the safe operation of the high-voltage connector.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A modular scalable high voltage connector comprising a protective shell (1), characterized in that: The rear side of the protection shell (1) is fixedly connected with a mounting sleeve (3), the rear side of the mounting sleeve (3) is fixedly connected with an insulator (4), the front side of the insulator (4) is fixedly connected with a plug (5), the periphery of the inside of the protection shell (1) is fixedly connected with a heat dissipation pipe (6), the front side of the plurality of heat dissipation pipes (6) is provided with an air inlet (7), the adjacent heat dissipation pipes (6) are provided with a plurality of air outlets (8), the front side of the protection shell (1) is provided with a groove (9), the inside of the groove (9) is fixedly connected with a sealing gasket (10), and the upper and lower sides of the protection shell (1) are provided with a protection mechanism (2), which is used to protect the internal structure of the protection shell (1).
2. The modular, scalable high voltage connector of claim 1, wherein: The protection mechanism (2) comprises a plurality of hinges (201), the rear side between the adjacent hinges (201) is fixedly connected to the upper and lower sides of the front end of the protection shell (1), the adjacent hinges (201) are fixedly connected with a protection plate (202), the front side of the top protection plate (202) is fixedly connected with a slide rail (203) on the left and right ends, the front side of the two slide rails (203) is slidably connected with a slide sleeve (204), the front side of the bottom protection plate (202) is fixedly connected with a support block (205) on the left and right ends, and the top of the two support blocks (205) is fixedly connected with a fixed rod (206).
3. The modular, scalable high voltage connector of claim 1, wherein: The outer wall of the protection shell (1) is fixedly connected with a plurality of friction pads (11), and the adjacent friction pads (11) are fixedly connected with a connecting rod (12).
4. The modular, scalable high voltage connector of claim 2, wherein: The bottom of the two support blocks (205) is fixedly connected with two inclined struts (13), and the bottom of the plurality of inclined struts (13) is fixedly connected to the front side of the bottom support block (205).
5. The modular, scalable high voltage connector of claim 2, wherein: The upper and lower sides of the two slide rails (203) are fixedly connected with a top plate (14), and the plurality of top plates (14) are designed to be round and smooth.
6. The modular, scalable high voltage connector of claim 2, wherein: The front side of the protection shell (1) is provided with a semicircular groove (15), and the rear side of the two protection plates (202) is fixedly connected with a sealing pipe (16).
7. The modular, scalable high voltage connector of claim 2, wherein: The bottom of the plurality of hinges (201) is fixedly connected to the upper and lower sides of the left and right ends of the protection shell (1) at equal intervals, and the rear side of the plurality of plugs (5) is fixedly connected to the front side of the insulator (4) at equal intervals.
8. The modular, scalable high voltage connector of claim 3, wherein: The sealing gasket (10) and the groove (9) are matched, and the plurality of friction pads (11) are arranged at equal intervals.