Stirring device for production of antistatic composite water latex
By introducing components such as support frames, conical seats, and scrapers into the mixing device, the problems of instability in the mixing tank and material adhesion are solved, the mixing effect and the stability of the mixing blades are improved, and the service life is extended.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-13
AI Technical Summary
Traditional mixing devices used in the production of antistatic composite water-based latexes have difficulty ensuring the stability of the mixing tank and preventing material adhesion during mixing, which affects the mixing effect and safety.
A mixing device was designed, comprising a mixing tank, a servo motor, mixing blades, a telescopic cylinder, a stabilizing block, and a scraper. The device provides stability through a support frame, facilitates material discharge through a conical seat design, prevents sticking through the scraper, and enhances the stability of the mixing blades through the stabilizing block and guide structure.
This increases the stability of the mixing tank, prevents material adhesion, improves the mixing effect, and extends the service life of the mixing blades.
Smart Images
Figure CN223988379U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of antistatic composite water-based emulsion production technology, specifically to a stirring device for antistatic composite water-based emulsion production. Background Technology
[0002] Composite water-based emulsions are materials formed by mixing natural latex and rubber. They are characterized by high stability and durability. Antistatic composite water-based emulsions are a type of composite water-based emulsion with antistatic properties. They contain composite antistatic agents and are commonly used in medical, electronic, and aerospace fields. During the production of antistatic composite water-based emulsions, a stirring device is used to mix the various materials used in the production process evenly.
[0003] Traditional mixing devices used in the production of antistatic composite water-based emulsions require stable placement of the mixing tank to ensure effective and safe mixing. Therefore, we propose an improved mixing device for antistatic composite water-based emulsion production to address these issues. Utility Model Content
[0004] The purpose of this invention is to provide a stirring device for the production of antistatic composite water-based latex, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stirring device for the production of antistatic composite water-based latex, comprising a stirring tank, a tank cover installed at the top of the stirring tank, a feed inlet installed on one side of the top of the tank cover, and a sealing cap installed at the top of the feed inlet, a motor base installed at the middle position of the top of the stirring tank, a servo motor installed at the top of the motor base, a rotating shaft installed at the bottom of the servo motor, the rotating shaft extending into the interior of the stirring tank and having a connector fixed at the bottom, stirring blades installed on the outer side wall of the rotating shaft, a support frame installed at the bottom of the outer side wall of the stirring tank, mounting seats installed at the bottom of both sides of the stirring tank via fixing components, telescopic cylinders installed inside the mounting seats, connecting blocks installed at the bottom of the telescopic cylinders, and stabilizing blocks installed at the bottom of the connecting blocks, and a discharge port installed at the bottom of the stirring tank, with a control valve installed inside the discharge port.
[0006] As a further technical solution of this utility model, the stirring blades are provided in three sets, and the three sets of stirring blades are distributed at equal intervals on the outer side wall of the rotating shaft.
[0007] As a further technical solution of this utility model, the telescopic cylinder is provided in four sets, and the four sets of telescopic cylinders are symmetrically distributed about the central axis of the mixing tank.
[0008] As a further technical solution of this utility model, a conical seat is installed at the bottom of the mixing tank, an installation rod is fixed on the outer wall of the connector, a slanted scraper is installed on one side of the installation rod, and a longitudinal scraper is installed at the top of the slanted scraper.
[0009] As a further technical solution of this utility model, the longitudinal scraper is attached to the inner wall of the mixing tank, and the oblique scraper is attached to the surface of the conical seat.
[0010] As a further technical solution of this utility model, four sets of both the oblique scraper and the longitudinal scraper are provided, and the four sets of oblique scraper and longitudinal scraper are distributed in a ring on the outer side wall of the connector.
[0011] As a further technical solution of this utility model, a stabilizing rod is installed inside the stirring blade, a guide rod is installed on one side of the top of the stabilizing rod, a guide seat is installed at the top of the inner side wall of the stirring tank, and a guide groove is provided inside the guide seat.
[0012] As a further technical solution of this utility model, the stabilizer is provided in four sets and is distributed in a ring inside the stirring blade, and the guide rod forms a sliding structure with the guide seat through the guide groove.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the stirring device for the production of antistatic composite water emulsion not only greatly increases the stability during stirring and makes it less likely for material to stick and be wasted on the inner wall of the stirring tank, but also makes the stirring of the stirring blades more stable and less prone to deformation and damage.
[0014] (1) By adding components such as mounting bases, stabilizing blocks, connecting blocks and telescopic cylinders to the bottom of both sides of the mixing tank, the mixing tank is installed inside the support frame and the support frame provides support force. When mixing antistatic composite water emulsion, the stabilizing blocks in the above components can move downwards to fit against the ground, increasing the stability of the mixing device and greatly increasing the stability of the mixing device.
[0015] (2) By designing the bottom of the mixing tank as a conical seat, the antistatic composite water emulsion material inside the mixing tank can be discharged better. At the same time, by setting up components such as inclined scraper, mounting rod and longitudinal scraper, the inner wall of the mixing tank can be scraped to avoid the material sticking to the inner wall of the mixing tank and causing waste, and the discharge effect is better.
[0016] (3) By installing four sets of stabilizing rods inside the three sets of stirring blades, the stirring blades are less prone to deformation as the stirring time of the antistatic composite water emulsion increases. At the same time, the guide groove, guide seat and guide rod are also provided to guide the stabilizing rods, which greatly increases the stability of the stirring blades in the antistatic composite water emulsion and extends the service life of the stirring blades. Attached Figure Description
[0017] Figure 1 This is a frontal cross-sectional view of the present invention.
[0018] Figure 2 This is a side view of the structure of this utility model;
[0019] Figure 3 This is a front view schematic diagram of the longitudinal scraper bar of this utility model;
[0020] Figure 4 For the present utility model Figure 1 A magnified schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Mixing tank; 2. Mixing blade; 3. Feed inlet; 4. Motor base; 5. Tank cover; 6. Stabilizing rod; 7. Conical seat; 8. Mounting base; 9. Stabilizing block; 10. Connecting block; 11. Discharge port; 12. Control valve; 13. Telescopic cylinder; 14. Fixing component; 15. Support frame; 16. Servo motor; 17. Sealing cover; 18. Angled scraper; 19. Mounting rod; 20. Connector; 21. Rotating shaft; 22. Longitudinal scraper; 23. Guide groove; 24. Guide seat; 25. Guide rod. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4This utility model provides an embodiment: a stirring device for the production of antistatic composite water-based latex, including a stirring tank 1. A tank cover 5 is installed at the top of the stirring tank 1. A feed inlet 3 is installed on one side of the top of the tank cover 5, and a sealing cap 17 is installed at the top of the feed inlet 3. A motor base 4 is installed at the middle position of the top of the stirring tank 1, and a servo motor 16 is installed at the top of the motor base 4. A rotating shaft 21 is installed at the bottom of the servo motor 16, and the rotating shaft 21 extends into the interior of the stirring tank 1 and has a connector 20 fixed at its bottom. Stirring blades 2 are installed on the outer wall of the rotating shaft 21. Three sets of stirring blades 2 are arranged at equal intervals on the outer wall of the rotating shaft 21, stirring the contents of the stirring tank 1. The materials in the mixing tank are mixed more thoroughly and comprehensively. A support frame 15 is installed at the bottom of the outer wall of the mixing tank 1. Mounting bases 8 are installed at the bottom of both sides of the mixing tank 1 through fixing parts 14. Telescopic cylinders 13 are installed inside the mounting bases 8. Connecting blocks 10 are installed at the bottom of the telescopic cylinders 13, and stabilizing blocks 9 are installed at the bottom of the connecting blocks 10. A discharge port 11 is installed at the bottom of the mixing tank 1, and a control valve 12 is installed inside the discharge port 11. There are four sets of telescopic cylinders 13. The four sets of telescopic cylinders 13 are symmetrically distributed about the central axis of the mixing tank 1. The symmetrically distributed telescopic cylinders 13 have symmetrical and stable stabilizing blocks 9, which greatly increases the stability of the mixing tank 1.
[0024] Specifically, such as Figure 1 and Figure 2 As shown, when the mixing tank 1 is in the mixing operation, the telescopic cylinder 13 inside the mounting base 8 is activated. The telescopic cylinder 13 pushes the stabilizing block 9 installed at the bottom to move downward and fit against the ground, which increases the stability of the mixing device and makes the subsequent mixing operation of the mixing device more stable.
[0025] A conical seat 7 is installed at the bottom of the mixing tank 1. An installation rod 19 is fixed on the outer wall of the connector 20. An oblique scraper 18 is installed on one side of each installation rod 19, and a longitudinal scraper 22 is installed at the top of each oblique scraper 18. The longitudinal scraper 22 is in contact with the inner wall of the mixing tank 1, and the oblique scraper 18 is in contact with the surface of the conical seat 7. There are four sets of oblique scrapers 18 and longitudinal scrapers 22. The four sets of oblique scrapers 18 and longitudinal scrapers 22 are arranged in a ring on the outer wall of the connector 20, which better avoids the material sticking inside the mixing tank 1.
[0026] Specifically, such as Figure 1 and Figure 3 As shown, the conical seat 7 adopts a slope design, which makes it easy to discharge the antistatic composite water emulsion mixed inside the mixing tank 1. At the same time, the rotating shaft 21 can drive the inclined scraper 18 and the longitudinal scraper 22 to rotate through the mounting rod 19. The scraping of the inner wall of the mixing tank 1 can effectively remove the adhesion of the antistatic composite water emulsion material, making the discharge of the antistatic composite water emulsion material more thorough.
[0027] A stabilizing rod 6 is installed inside the stirring blade 2. A guide rod 25 is installed on one side of the top of the stabilizing rod 6. A guide seat 24 is installed at the top of the inner wall of the mixing tank 1. A guide groove 23 is provided inside the guide seat 24. There are four sets of stabilizing rods 6, which are arranged in a ring inside the stirring blade 2. The guide rod 25 forms a sliding structure with the guide groove 23 and the guide seat 24, which allows the stirring blade 2 to stably stir the material inside the mixing tank 1.
[0028] Specifically, such as Figure 1 and Figure 4 As shown, when the stirring blade 2 rotates, the stabilizing rod 6 increases the stability of the stirring blade 2 and makes it less prone to deformation. During the rotation of the stirring blade 2, the stabilizing rod 6 rotates through the guide rod 25 in the guide groove 23 inside the guide seat 24, which guides the rotation of the stirring blade 2, so that the stirring blade 2 can stably stir the antistatic composite water emulsion material.
[0029] Working Principle: When using this utility model, the stirring device first activates the telescopic cylinder 13 inside the mounting base 8. The telescopic cylinder 13 pushes the stabilizing block 9 installed at the bottom downwards to fit against the ground, increasing the stability of the stirring device. Then, the material for producing antistatic composite water-based latex is taken out, and the sealing cover 17 is removed to open the feed inlet 3. The material is then allowed to enter the mixing tank 1 through the feed inlet 3. The servo motor 16 is activated to drive the rotating shaft 21 to rotate. The rotating shaft 21 drives the stirring blades 2 to rotate, stirring the material for producing antistatic composite water-based latex poured into the mixing tank 1 to ensure thorough mixing. Then, the control valve 12 is activated to open the discharge port 11, allowing the antistatic composite water-based latex to be discharged from the mixing tank 1. During the discharge process, the rotating shaft 21 can drive the inclined scraper 18 and the longitudinal scraper 22 to rotate through the mounting rod 19. The scraping of the inner wall of the mixing tank 1 can effectively remove the adhesion of the antistatic composite water-based latex material, making the discharge of the antistatic composite water-based latex material more thorough.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An anti-static composite water emulsion production stirring device comprising a stirring tank (1), characterized in that: The top end of the stirring tank (1) is provided with a tank cover (5), one side of the top end of the tank cover (5) is provided with a feeding port (3), and the top end of the feeding port (3) is provided with a sealing cover (17); the top end of the stirring tank (1) is provided with a motor base (4), and the top end of the motor base (4) is provided with a servo motor (16); the bottom end of the servo motor (16) is provided with a rotating shaft (21), the rotating shaft (21) extends into the stirring tank (1) and is fixedly provided with a connecting head (20) at the bottom end; the outer side wall of the rotating shaft (21) is provided with stirring blades (2); the bottom end of the outer side wall of the stirring tank (1) is provided with a support frame (15); the bottom end of both sides of the stirring tank (1) is provided with a mounting seat (8) through a fixing piece (14); the inside of the mounting seat (8) is provided with a telescopic cylinder (13); the bottom end of the telescopic cylinder (13) is provided with a connecting block (10), and the bottom end of the connecting block (10) is provided with a stabilizing block (9); the bottom end of the stirring tank (1) is provided with a discharge port (11), and the inside of the discharge port (11) is provided with a control valve (12).
2. The anti-static composite water emulsion production stirring device according to claim 1, characterized in that: The stirring blades (2) are provided in three groups, which are distributed at equal intervals on the outer side wall of the rotating shaft (21).
3. The anti-static composite water emulsion production stirring device according to claim 1, characterized in that: The telescopic cylinders (13) are provided in four groups, which are symmetrically distributed about the central axis of the stirring tank (1).
4. The anti-static composite water emulsion production stirring device according to claim 1, characterized in that: The bottom end of the inside of the stirring tank (1) is provided with a conical seat (7), the outer side wall of the connecting head (20) is fixedly provided with a mounting rod (19), and one side of the mounting rod (19) is provided with an inclined scraping rod (18), and the top end of the inclined scraping rod (18) is provided with a longitudinal scraping rod (22).
5. The anti-static composite water emulsion production stirring device according to claim 4, characterized in that: The longitudinal scraping rod (22) is attached to the inner side wall of the stirring tank (1), and the inclined scraping rod (18) is attached to the surface of the conical seat (7).
6. The anti-static composite water emulsion production stirring device according to claim 4, characterized in that: The inclined scraping rod (18) and the longitudinal scraping rod (22) are provided in four groups, which are annularly distributed on the outer side wall of the connecting head (20).
7. The anti-static composite water emulsion production stirring device according to claim 1, characterized in that: The inside of the stirring blade (2) is provided with a stabilizing rod (6), one side of the top end of the stabilizing rod (6) is provided with a guide rod (25), the top end of the inner side wall of the stirring tank (1) is provided with a guide seat (24), and the inside of the guide seat (24) is provided with a guide groove (23).
8. The anti-static composite water emulsion production stirring device according to claim 7, characterized in that: The stabilizing rod (6) is provided in four groups and annularly distributed in the inside of the stirring blade (2), and the guide rod (25) and the guide seat (24) constitute a sliding structure through the guide groove (23).