Mute compression type atomization machine

Abstract

The utility model discloses a mute compression type atomization machine which comprises an atomization control box, a compression assembly, a transmission assembly and a driving motor. The compression assembly achieves uniform compression of liquid through the interaction between the fixed rotary vane and the movable rotary disc, and the liquid is atomized through the atomization module. And the transmission assembly stably drives the eccentric motion of the dynamic rotating disc through the matching of the balls and the harmonic grooves, so that the impact and vibration are reduced, and the noise is reduced. By means of the design, the mute compression type atomizer can provide continuous and stable atomization output under the low noise level, and is widely suitable for application occasions needing efficient and low-noise atomization, such as air humidification, indoor spraying, atomization humidification and the like.

Description

Technical Field

[0001] This utility model relates to the field of atomizer technology, specifically a silent compression atomizer. Background Technology

[0002] Traditional nebulizers typically use a plunger-type compression system to compress and atomize liquids. While this method is simple in principle, it has certain drawbacks. The operation of a plunger-type compression system is often accompanied by frequent impacts and vibrations. This unstable motion not only increases equipment noise but can also lead to uneven liquid compression, thus affecting the stability of the atomization effect. Because the plunger system relies on the rapid propulsion of liquid within the chamber, it is prone to significant vibration and noise, especially under high-pressure operation, where these problems become more pronounced.

[0003] Furthermore, traditional atomization systems often experience fluctuations during liquid compression and atomization, leading to instability in atomization output. When the high pressure of the liquid is discharged through the plunger system, it is difficult to maintain a stable liquid flow velocity and pressure, which may result in atomization interruptions or uneven atomized particles. This unstable output affects the atomization efficiency and user experience of the device, and this deficiency is particularly prominent in applications requiring continuous and stable atomization effects.

[0004] Therefore, although plunger-type compressor atomizers still have certain advantages in some applications, their high noise, uneven atomization, and poor stability make them less than ideal for situations with strict requirements on noise and atomization effect. To solve these problems, developing a low-noise, high-efficiency, and stable atomizer is particularly important. Utility Model Content

[0005] The present invention aims to solve the technical problems existing in the prior art or related technologies.

[0006] This invention provides a silent compression atomizer, aiming to solve the problems of high noise and unstable atomization output in existing plunger compression systems. By improving the structural design of the compression and transmission components, employing a ball bearing and harmonic groove contact method, and precise matching between the moving disc and the fixed vane, the device enhances the smoothness of the liquid compression and atomization process, significantly reduces noise during operation, and improves the continuity and stability of atomization output.

[0007] The silent compression atomizer of this utility model includes the following main parts:

[0008] The atomization control box is one of the core components of this device. Inside, there is an atomization module used to atomize the high-pressure liquid stream discharged from the compression assembly. The atomization module connects to the compression assembly, receives the liquid from it, atomizes it into fine particles, and discharges them through the interface on the surface of the atomization control box.

[0009] The compression assembly is the core component of liquid compression, including a compression chamber, a fixed vane, and a movable disc mounted inside the compression chamber.

[0010] The fixed vane is fixed to the inner wall of the compression chamber, and its rotational action uniformly compresses the liquid entering the compression chamber.

[0011] The rotating disc rotates eccentrically through the transmission assembly. Its movement inside the compression chamber drives the liquid to compress and flow, and then it is discharged to the atomization module through the liquid outlet.

[0012] This design ensures that the liquid is compressed evenly and stably within the compression chamber, avoiding the uneven liquid compression that may occur in traditional plunger methods.

[0013] The transmission assembly is used to drive the rotating disk to rotate. The transmission assembly includes a transmission box, a driven wheel, and a driving disk connected to the output of the drive motor.

[0014] The transmission box has a harmonic groove inside, which works in conjunction with the ball bearings to achieve smooth power transmission.

[0015] The driven wheel contacts the ball bearings, causing the moving disc to move eccentrically. The driving disc is powered by a drive motor, which drives the driven wheel to rotate, thus propelling the moving disc to perform its work.

[0016] This transmission method can efficiently convert the rotational motion of the electric motor into eccentric rotation, ensuring a smooth driving process and reducing the impact and vibration in traditional plunger compression systems, thereby reducing noise.

[0017] The drive motor provides the power source for this device, rotating the active disc, which in turn drives the driven wheel and the rotating disc. The power and speed of this motor can be adjusted according to different application requirements to achieve the best atomization effect.

[0018] Through the above design, the silent compression atomizer of this utility model can provide continuous and stable atomization output at a low noise level, and is widely applicable to applications that require efficient and low-noise atomization, such as air humidification, indoor spraying, and atomized humidification.

[0019] The beneficial effects achieved by this utility model are as follows:

[0020] 1. In this utility model, the contact method between the ball bearings and the harmonic groove in the transmission component and the precise cooperation between the moving disc and the fixed blade are adopted, resulting in a smooth driving process and reducing the frequent impacts and vibrations in the traditional plunger compression system, thereby significantly reducing motion noise.

[0021] 2. In this invention, the interaction between the fixed vane and the moving disc enables the liquid to be compressed uniformly and stably within the compression chamber. After passing under high pressure, the liquid is discharged through the liquid outlet and enters the atomization module for atomization. This working principle ensures the continuity and stability of the atomization output, avoiding the atomization interruption or unevenness that may occur in traditional plunger methods. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0023] Figure 2 This is a partial cross-sectional structural diagram of one embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the compression component structure according to an embodiment of the present invention;

[0025] Figure 4 This is an exploded view of the transmission component according to an embodiment of the present invention;

[0026] Figure 5 This is a schematic diagram of the transmission component structure according to an embodiment of the present invention.

[0027] Figure label:

[0028] 100. Atomization control box; 110. Interface end; 200. Compression assembly; 210. Compression chamber; 220. Fixed vane; 230. Moving disc; 211. Liquid outlet; 212. Sliding ball; 213. Liquid inlet port; 300. Transmission assembly; 310. Transmission box; 320. Driven wheel; 330. Driving disc; 311. Harmonic groove; 321. Ball bearing; 400. Drive motor. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0030] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0031] The following is in conjunction with the appendix Figures 1-5This invention describes a silent compression atomizer provided by some embodiments of the present invention.

[0032] The silent compression atomizer of this embodiment comprises four main parts: an atomization control box 100, a compression assembly 200, a transmission assembly 300, and a drive motor 400. These parts work together in conjunction to complete the liquid compression and atomization process. The design of this device focuses on reducing noise and improving atomization effect through the contact method between the ball bearing 321 and the harmonic groove 311, and the precise matching between the moving disc 230 and the fixed blade 220.

[0033] The compression assembly 200 is the core component of the liquid compression system, comprising a compression chamber 210, a fixed vane 220, and a rotating disk 230. The fixed vane 220 within the compression chamber 210 is fixed to the inner wall for uniform liquid compression. The rotating disk 230, through eccentric motion, further propels the liquid to compress and flow, discharging it through the liquid outlet 211. The liquid, under high pressure after passing through the compression chamber, is then sent into the atomization control box 100 for atomization.

[0034] The transmission assembly 300 is responsible for driving the rotational motion of the rotating disk 230. This assembly includes a transmission housing 310, a driven wheel 320, and a driving disk 330. The driving disk 330 is powered by a drive motor 400, which drives the driven wheel 320 to rotate. The balls 321 on the driven wheel 320 contact the harmonic groove 311; through this contact, the rotational motion of the motor is smoothly converted into the eccentric rotation of the rotating disk 230.

[0035] This design reduces shock and vibration in the mechanical system, thereby effectively reducing noise.

[0036] The drive motor 400 provides the power source, driving the active disc 330 by rotation, which in turn drives the driven wheel 320 and the rotating disc 230. The power and speed of this motor can be adjusted according to actual needs to achieve the best atomization effect.

[0037] In this embodiment, after the liquid enters the compression assembly 200, it is compressed by the interaction between the fixed vane 220 and the moving disk 230. The moving disk 230 pushes the liquid within the compression chamber 210 through eccentric motion, ensuring uniform compression of the liquid, and then discharges it under high pressure through the liquid outlet 211. The liquid then flows under this high pressure into the atomization control box 100, ready for atomization.

[0038] After being compressed, the liquid enters the atomization module, where it is atomized into tiny particles. These particles are discharged from the interface 110 on the surface of the atomization control box 100 and enter the external air environment, forming a uniform mist. During the atomization process, precise control ensures that the particle size output is uniform and consistently stable.

[0039] The transmission system design in this embodiment achieves smooth power transmission from the electric motor through the contact between the ball bearing 321 and the harmonic groove 311. Traditional plunger systems often generate significant impact and vibration, resulting in high equipment noise. This design, through its optimized transmission method, eliminates these problems, ensuring low noise and smooth operation of the equipment. This design is particularly suitable for applications requiring low noise and stable performance.

[0040] Thanks to the precise fit between the moving disk 230 and the fixed blade 220, the liquid is processed uniformly and stably during compression. This design results in more stable atomization, avoiding problems such as uneven liquid compression and atomization interruption that may occur in traditional technologies. Furthermore, the planar helical ribbed structure of the blades on the surfaces of the moving disk 230 and the fixed blade 220 further improves the rotational flow efficiency of the liquid, thereby optimizing both compression and atomization efficiency.

[0041] Specifically, the fixed rotor 220 is fixed to the inner wall of the compression chamber 210, and the transmission assembly 300 is used to drive the rotating disk 230 to move eccentrically inside the compression chamber 210. The transmission assembly 300 includes a transmission box 310, a driven wheel 320, and a driving disk 330 connected to the output end of the drive motor 400.

[0042] The transmission box 310 has a harmonic groove 311 on its inner side. The driven wheel 320 has several through holes on its surface and ball bearings 321 are fitted onto it. The outer side of the ball bearings 321 abuts against the surface of the harmonic groove 311. The driving disc 330 is rotatably fitted onto the inner side of the driven wheel 320 and slides against the inner side of the ball bearings 321. The compression chamber 210 includes two side covers and a ring sleeve connected to the side covers. The surface of the ring sleeve has a liquid inlet port 213 for connecting to either a water storage structure or a water pumping structure.

[0043] The inner side of the compression chamber 210 is provided with a sliding ball 212 that slides against the surface of the moving disc 230. The sliding ball 212 is an elastic ball structure used to abut against the surface of the moving disc 230, so as to realize the interference sliding between the surface of the moving disc 230 and the surface of the fixed blade 220. The active disc 330 is an elliptical disc structure, and the outer periphery of the active disc 330 abuts against the surface of the ball 321.

[0044] The driven wheel 320 has a shaft on one side that passes through the compression chamber 210 and connects to the surface of the rotating disk 230, and the shaft is offset from the center of the driven wheel 320 and the rotating disk 230.

[0045] The fixed spiral blade 220 and the moving spiral disk 230 have a planar spiral rib structure on their surfaces, and the fixed spiral blade 220 and the moving spiral disk 230 are made of polytetrachloroethylene.

[0046] This invention employs an innovative transmission system design, particularly the coordination between the ball bearing 321 and the harmonic groove 311, enabling the equipment to operate efficiently in a low-noise environment. Compared to the high noise problem of traditional plunger compression systems, this equipment significantly reduces operating noise, making it suitable for environments requiring low noise, such as homes and offices.

[0047] This device ensures stable atomization of liquid under high pressure through precise liquid compression and atomization control. The liquid is uniformly compressed before entering the atomization module, avoiding the problems of uneven or interrupted atomization in traditional technologies. This guarantees continuous and stable atomization output, making it suitable for various applications requiring efficient and stable atomization.

[0048] Due to the uniform compression process and the sufficient compression of the liquid, the atomization efficiency is significantly improved. Through the coordinated work between the fixed swivel blade 220 and the moving swivel disk 230, the liquid is compressed more efficiently. At the same time, the atomization efficiency is further improved through a smooth drive system and precise design.

[0049] Through the above design, the silent compressor atomizer of this invention can provide a more efficient and stable liquid atomization effect, and significantly reduce operating noise. Its structural design is reasonable, its performance is stable, and it is suitable for applications with high requirements for noise control and atomization effect.

[0050] Working principle and usage process of this utility model:

[0051] In the compression assembly 200, the compression chamber 210 compresses the liquid through the interaction between the fixed vane 220 and the moving disk 230. The fixed vane 220 is fixed to the inner wall of the compression chamber, while the moving disk 230 is driven by the transmission assembly 300 to perform eccentric motion inside the compression chamber. Due to the high pressure of the liquid flow, the liquid is discharged from the liquid outlet 211 of the compression chamber and atomized by the internal atomization module 100.

[0052] The transmission assembly 300 consists of a transmission box 310, a driven wheel 320, and a driving disc 330, driving the rotating disc 230 to rotate. The driving disc 330 is powered by a drive motor 400, which drives the driven wheel 320 to rotate. The ball bearings 321 on the driven wheel 320 contact the harmonic groove 311, enabling the entire transmission assembly to efficiently convert the rotational motion of the motor into the eccentric rotation of the rotating disc 230, thereby promoting the atomization process of the liquid flow. The driving process is smooth and effectively reduces noise.

[0053] The moving disc 230 has blades on its surface that have the same structure as the fixed blade 220, and the blades have a planar helical rib structure. This structure helps to optimize the swirling flow of the liquid, thereby reducing motion noise while improving the compression ratio. Through this swirling motion, the liquid enters the atomization module under high pressure, improving atomization efficiency.

[0054] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0055] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A silent compression-type atomizing machine characterized by, The utility model relates to a kind of atomization control box, compression assembly, transmission assembly and drive motor, including: The atomization control box (100) inside is equipped with atomization module, for the compressed liquid stream of compression assembly (200) atomization, and atomization module output end is connected with the interface end (110) located on the surface of atomization control box (100), The compression assembly (200) includes compression cabin (210), fixed blade (220) and movable blade (230) movably installed in the inside of compression cabin (210), The fixed blade (220) is fixed to the inner wall of compression cabin (210), the transmission assembly (300) is used to drive movable blade (230) eccentric motion in the inside of compression cabin (210), and the transmission assembly (300) includes transmission box (310), driven wheel (320) and driving disc (330) connected with the output end of drive motor (400), The transmission box (310) inside is equipped with harmonic groove (311), the driven wheel (320) surface is provided with a plurality of through holes and is sleeved with ball (321), the ball (321) outside and harmonic groove (311) surface abut, and the driving disc (330) is rotatably sleeved in the inside of driven wheel (320) and is slidably abutted with the inside of ball (321). The surface of movable blade (230) is equipped with the same blade as the structure of fixed blade (220), and is located in the same plane with fixed blade (220), and one side of fixed blade (220) is slidably abutted with the surface of movable blade (230).

2. The silent compression atomizer of claim 1, wherein The compression cabin (210) includes two side covers and ring sleeve connected with side cover, and the surface of ring sleeve is provided with liquid inlet port (213) for connecting one of water storage structure or water liquid pumping structure.

3. The silent compression atomizer of claim 1, wherein The inside of compression cabin (210) is equipped with sliding ball (212) slidably abutted with the surface of movable blade (230), and the sliding ball (212) is elastic ball structure for abutting movable blade (230) surface, to realize the interference sliding of movable blade (230) surface and fixed blade (220) surface.

4. The silent compression atomizer of claim 1, wherein The driving disc (330) is elliptical disc structure, and the outer periphery of driving disc (330) is abutted with the surface of ball (321).

5. The silent compression atomizer of claim 1, wherein One side of the driven wheel (320) is provided with shaft, which penetrates the compression cabin (210) and is connected with the surface of movable blade (230), and the shaft deviates from the center of driven wheel (320) and movable blade (230).

6. The silent compression atomizer of claim 1, wherein The surface blade of fixed blade (220) and movable blade (230) is plane spiral rib structure, and fixed blade (220) and movable blade (230) are polytetrafluoroethylene material components.

7. The silent compression atomizer of claim 1, wherein ​

Images