Coal water slurry additive raw material mixing device

Abstract

The utility model relates to the technical field of coal water slurry additive production, in particular to a coal water slurry additive raw material mixing device, which not only mixes raw materials through ultrasonic stirring and mechanical stirring, improves the mixing effect of the raw materials, but also can wash and clean a barrel body after the raw materials are discharged, thereby improving the production efficiency. The labor intensity of workers is reduced; comprising a mixing cylinder; the device further comprises a scraping mechanism, a mechanical stirring mechanism, an ultrasonic stirring mechanism and a material conveying mechanism, the scraping mechanism is installed on the mixing barrel and used for scraping residual liquid at the bottom end in the barrel, the mechanical stirring mechanism is installed on the scraping mechanism and used for mixing raw materials, and the ultrasonic stirring mechanism is installed on the mixing barrel and used for conducting ultrasonic stirring on the raw materials. The conveying mechanism is mounted on the ultrasonic stirring mechanism and is used for conveying the raw materials.

Description

Technical Field

[0001] This utility model relates to the technical field of coal-water slurry additive production, and in particular to a coal-water slurry additive raw material mixing device. Background Technology

[0002] Additives for coal-water slurry, depending on their function, include dispersants, stabilizers, and other auxiliary chemical agents such as defoamers, pH adjusters, enzyme inhibitors, surface modifiers, and accelerators. Among them, dispersants and stabilizers are indispensable. The additives are closely related to the properties of raw coal and water.

[0003] Existing coal-water slurry additive raw material mixing devices, such as the neutral coal-water slurry additive production raw material mixing device disclosed in utility model patent application number 202121293168.8, mainly include a mixing tank. A motor is connected to the top of the mixing tank. A rotating shaft is connected to the output end of the motor. A connecting rod is connected to the rotating shaft. A connecting ring and a connecting ring are connected to the connecting rod. Several stirring rods are evenly connected to the connecting ring. In use, the sealing cover is opened, and different neutral coal-water slurry additive production raw materials are put into the mixing tank through the feed inlet. After feeding is completed, the sealing cover is closed, the external power supply is connected, and the motors are started. The motor drives the rotating shaft to rotate clockwise, which in turn drives the stirring rods to rotate clockwise. The motor drives the rotating shaft to rotate counterclockwise, which in turn drives the stirring rods to rotate counterclockwise. This fully mixes the different neutral coal-water slurry additive production raw materials.

[0004] However, existing mixing devices mostly require manual cleaning after the product is discharged, which is time-consuming and labor-intensive. Moreover, most existing mixing devices only mix by stirring, resulting in poor mixing effect and long mixing time. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a water-coal slurry additive raw material mixing device that not only mixes raw materials through ultrasonic stirring and mechanical stirring, thus improving the mixing effect of raw materials, but also allows for rinsing and cleaning of the cylinder after the raw materials are discharged, thereby reducing the labor intensity of workers.

[0006] This utility model discloses a water-coal slurry additive raw material mixing device, including a mixing cylinder; it also includes a scraping mechanism, a mechanical stirring mechanism, an ultrasonic stirring mechanism, and a conveying mechanism. The scraping mechanism is installed on the mixing cylinder to scrape off the residual liquid at the bottom of the cylinder. The mechanical stirring mechanism is installed on the scraping mechanism to mix the raw materials. The ultrasonic stirring mechanism is installed on the mixing cylinder to perform ultrasonic stirring on the raw materials. The conveying mechanism is installed on the ultrasonic stirring mechanism to convey the raw materials. The operator puts the first set of raw materials into the mixing cylinder, and then the conveying mechanism conveys the second set of mixture into the ultrasonic stirring mechanism. The ultrasonic stirring mechanism performs ultrasonic stirring on the raw materials. At the same time, the scraping mechanism is activated, which drives the mechanical stirring mechanism to rotate and mechanically stir the raw materials. After the raw materials are discharged, the conveying mechanism delivers clean water into the mixing cylinder. The scraping mechanism, in conjunction with the mechanical stirring mechanism, cleans and rinses the inside of the mixing cylinder.

[0007] Preferably, the mixing cylinder includes a cylinder body, a feeding pipe, a sealing cap, a discharge pipe, and a valve. The bottom end of the cylinder body is connected to the ground, and the inside of the cylinder body is provided with a cavity. The bottom end of the feeding pipe is connected to the top end of the cylinder body. The sealing cap is rotatably installed on the feeding pipe. The top end of the discharge pipe is connected to the bottom end of the cylinder body, and the valve is installed on the discharge pipe. The operator opens the sealing cap and adds the first batch of raw materials into the cavity of the cylinder body through the feeding pipe. Then, the sealing cap is closed to prevent the raw materials from splashing during the mixing process. After the raw materials are mixed, the valve is opened, and the raw materials are discharged through the discharge pipe.

[0008] Preferably, the scraping mechanism includes a motor, a reducer, a drive shaft, three sets of scrapers, and a cone. The motor and the reducer are mounted on the cylinder. The drive shaft is rotatably mounted in the cavity of the cylinder and longitudinally connected to the reducer. All three sets of scrapers are mounted on the drive shaft. The bottom end of the cone is connected to the top end of the drive shaft. When the motor is started, it drives the drive shaft to rotate through the reducer. The drive shaft drives the three sets of scrapers to rotate, which agitates the raw material settled at the bottom. The cone facilitates the discharge of raw material from the ultrasonic stirring mechanism. After the raw material is discharged, the scrapers scrape and clean the remaining raw material at the bottom of the cavity of the cylinder.

[0009] Preferably, the mechanical stirring mechanism includes six sets of connecting plates, six sets of stirring rods, six sets of limiting discs, and a spiral scraper. All six sets of connecting plates are mounted on a drive shaft. The bottom ends of the six sets of stirring rods are connected to the top ends of the six sets of connecting plates, and the bottom ends of the six sets of limiting discs are connected to the top ends of the six sets of stirring rods. An annular groove is formed at the top of the cavity of the cylinder. The spiral scraper is mounted on the six sets of stirring rods. The drive shaft drives the six sets of connecting plates to rotate, which in turn drives the six sets of stirring rods to rotate and stir the raw materials. The six sets of limiting discs move within the annular groove of the cylinder, improving the stability of the six sets of stirring rods during rotation. Simultaneously, the six sets of stirring rods drive the spiral scraper to rotate, scraping off the raw materials adhering to the inner wall of the cylinder cavity.

[0010] Preferably, the ultrasonic stirring mechanism includes a dispersion cylinder, a sound wave generator, an ultrasonic stirring rod, and a vibrating plate. The dispersion cylinder is installed inside the cavity of the cylinder body and has multiple sets of mesh openings. The bottom end of the sound wave generator is connected to the top end of the dispersion cylinder. The ultrasonic stirring rod is installed on the sound wave generator, and the vibrating plate is installed on the ultrasonic stirring rod. The conveying mechanism transports the second set of raw materials into the dispersion cylinder. The second set of raw materials is discharged through the mesh openings of the dispersion cylinder and mixed with the first set of raw materials, thereby improving the dispersibility of the second set of raw materials and enhancing the mixing effect of the two sets of raw materials. At the same time, the sound wave generator is activated, and the sound wave generator performs ultrasonic stirring on the raw materials through the ultrasonic stirring rod and the vibrating plate, thereby improving the mixing effect of the raw materials.

[0011] Preferably, the conveying mechanism includes a conveying pump, a suction pipe, and a conveying pipe. The bottom end of the conveying pump is connected to the top end of the cylinder. The suction pipe is installed on the conveying pump, and the conveying pipe is installed on the conveying pump and communicates with the inside of the dispersion cylinder. The suction pipe is connected to the second set of raw material tanks, the conveying pump is started, the conveying pump draws out the second set of raw materials through the suction pipe, and the second set of raw materials is conveyed into the dispersion cylinder through the conveying pipe. After the raw materials are mixed, the suction pipe is connected to the inside of the water tank, the conveying pump is started, and clean water is conveyed into the cavity of the cylinder through the conveying pipe to rinse the cavity.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the worker puts the first set of raw materials into the mixing drum, and then the conveying mechanism transports the second set of mixed materials into the ultrasonic stirring mechanism. The ultrasonic stirring mechanism performs ultrasonic stirring on the raw materials, and at the same time, the scraping mechanism is activated. The scraping mechanism drives the mechanical stirring mechanism to rotate and mechanically stir the raw materials. After the raw materials are discharged, the conveying mechanism transports clean water into the mixing drum, and the scraping mechanism works with the mechanical stirring mechanism to clean and rinse the inside of the mixing drum. Attached Figure Description

[0013] Figure 1 This is a front view cross-sectional structural diagram of the present invention;

[0014] Figure 2 This is a cross-sectional isometric structural diagram of the mixing cylinder, scraping mechanism, and mechanical stirring mechanism of this utility model;

[0015] Figure 3 This is a partially enlarged cross-sectional isometric structural diagram of the ultrasonic stirring mechanism of this utility model;

[0016] Figure 4 This is an isometric structural diagram of the material conveying mechanism of this utility model;

[0017] Figure 5 This is a cross-sectional isometric structural diagram of the ultrasonic stirring mechanism and the material conveying mechanism of this utility model.

[0018] The attached diagram is labeled as follows: 01, mixing cylinder; 11, cylinder body; 12, feeding pipe; 13, sealing cover; 14, discharge pipe; 15, valve; 02, scraping mechanism; 21, electric motor; 22, reducer; 23, drive shaft; 24, scraper; 25, cone; 03, mechanical stirring mechanism; 31, connecting plate; 32, stirring rod; 33, limiting plate; 34, spiral scraper; 04, ultrasonic stirring mechanism; 41, dispersing cylinder; 42, sound wave generator; 43, ultrasonic vibrating rod; 44, vibrating plate; 05, conveying mechanism; 51, conveying pump; 52, extraction pipe; 53, conveying pipe. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0020] This utility model discloses a mixing device for coal-water slurry additive raw materials, including a mixing cylinder 01; it also includes a scraping mechanism 02, a mechanical stirring mechanism 03, an ultrasonic stirring mechanism 04, and a conveying mechanism 05. The scraping mechanism 02 is installed on the mixing cylinder 01 to scrape off the residual liquid at the bottom of the cylinder; the mechanical stirring mechanism 03 is installed on the scraping mechanism 02 to mix the raw materials; the ultrasonic stirring mechanism 04 is installed on the mixing cylinder 01 to perform ultrasonic stirring on the raw materials; and the conveying mechanism 05 is installed on the ultrasonic stirring mechanism 04 to convey the raw materials. Cylinder 01 includes a cylinder body 11, a feeding pipe 12, a sealing cap 13, a discharge pipe 14, and a valve 15. The bottom end of the cylinder body 11 is connected to the ground, and the inside of the cylinder body 11 is provided with a cavity. The bottom end of the feeding pipe 12 communicates with the inside of the top end of the cylinder body 11. The sealing cap 13 is rotatably mounted on the feeding pipe 12. The top end of the discharge pipe 14 communicates with the inside of the bottom end of the cylinder body 11, and the valve 15 is mounted on the discharge pipe 14. The scraping mechanism 02 includes a motor 21, a reducer 22, a drive shaft 23, three sets of scrapers 24, and a cone 25. The motor 21 is mounted on the cylinder body. On cylinder 11, a reducer 22 is mounted on cylinder 11, and a drive shaft 23 is rotatably mounted in the cavity of cylinder 11 and longitudinally connected to the reducer 22. Three sets of scrapers 24 are all mounted on the drive shaft 23, and the bottom end of the cone 25 is connected to the top end of the drive shaft 23. The mechanical stirring mechanism 03 includes six sets of connecting plates 31, six sets of stirring rods 32, six sets of limiting discs 33, and spiral scrapers 34. The six sets of connecting plates 31 are all mounted on the drive shaft 23, the bottom ends of the six sets of stirring rods 32 are respectively connected to the top ends of the six sets of connecting plates 31, and the bottom ends of the six sets of limiting discs 33 are respectively connected to the top ends of the six sets of connecting plates 31. The top of the six sets of stirring rods 32 is not connected to the top of the cylinder 11. The top of the cavity of the cylinder 11 has an annular groove. The spiral scraper 34 is installed on the six sets of stirring rods 32. The ultrasonic stirring mechanism 04 includes a dispersion cylinder 41, a sound wave generator 42, an ultrasonic stirring rod 43 and a vibrating plate 44. The dispersion cylinder 41 is installed in the cavity of the cylinder 11 and has multiple sets of mesh. The bottom of the sound wave generator 42 is connected to the top of the dispersion cylinder 41. The ultrasonic stirring rod 43 is installed on the sound wave generator 42 and the vibrating plate 44 is installed on the ultrasonic stirring rod 43.During operation, the operator first opens the sealing cover 13 and adds the first batch of raw materials into the cavity of the cylinder 11 through the feeding pipe 12. Then, the sealing cover 13 is closed to prevent splashing of raw materials during mixing. The motor 21 is started, and the motor 21 drives the transmission shaft 23 to rotate through the reducer 22. The transmission shaft 23 drives the three sets of scrapers 24 to rotate, disturbing the raw materials settled at the bottom. The transmission shaft 23 drives the six sets of connecting plates 31 to rotate, and the six sets of connecting plates 31 drive the six sets of stirring rods 32 to rotate and stir the raw materials. The six sets of limiting plates 33 move within the annular groove of the cylinder 11 to improve the stability of the six sets of stirring rods 32 during rotation. At the same time, the six sets of stirring rods... Rod 32 drives the spiral scraper 34 to rotate, scraping off the raw material adhering to the inner wall of the cavity of cylinder 11. The conveying mechanism 05 transports the second set of raw materials into the dispersing cylinder 41. The second set of raw materials is discharged through the mesh of the dispersing cylinder 41 and mixed with the first set of raw materials, improving the dispersibility of the second set and enhancing the mixing effect of the two sets of raw materials. Simultaneously, the sound wave generator 42 is activated, using an ultrasonic stirring rod 43 and a vibrating plate 44 to ultrasonically stir the raw materials, improving the mixing effect. After the raw materials are mixed, valve 15 is opened, and the raw materials are discharged through the discharge pipe 14. The scraper 24 scrapes and cleans the remaining raw materials at the bottom of the cavity of cylinder 11. Example 2

[0021] like Figures 1 to 5As shown, this utility model discloses a water-coal slurry additive raw material mixing device, based on Embodiment 1. The conveying mechanism 05 includes a conveying pump 51, a suction pipe 52, and a conveying pipe 53. The bottom end of the conveying pump 51 is connected to the top end of the cylinder 11. The suction pipe 52 is installed on the conveying pump 51, and the conveying pipe 53 is installed on the conveying pump 51 and communicates with the inside of the dispersing cylinder 41. During operation, the operator first opens the sealing cover 13 and adds the first set of raw materials into the cavity of the cylinder 11 through the feeding pipe 12, and then closes the sealing cover 13. 3. To prevent material splashing during mixing, start the motor 21. The motor 21 drives the transmission shaft 23 to rotate via the reducer 22. The transmission shaft 23 drives the three sets of scrapers 24 to rotate, disturbing the material settled at the bottom. The transmission shaft 23 drives the six sets of connecting plates 31 to rotate, which in turn drives the six sets of stirring rods 32 to rotate and stir the material. The six sets of limiting discs 33 move within the annular groove of the cylinder 11 to improve the stability of the six sets of stirring rods 32 during rotation. At the same time, the six sets of stirring rods 32 drive the spiral scraper 34 to rotate, further stirring the material. The raw material adhering to the inner wall of the cavity of cylinder 11 is scraped off. The extraction pipe 52 is connected to the second set of raw material tanks, and the conveying pump 51 is started. The conveying pump 51 extracts the second set of raw materials through the extraction pipe 52 and conveys the second set of raw materials into the dispersion cylinder 41 through the conveying pipe 53. The second set of raw materials is discharged through the mesh of the dispersion cylinder 41 and mixed with the first set of raw materials. The cone 25 is set to facilitate the discharge of the second set of raw materials, improve the dispersibility of the second set of raw materials, and enhance the mixing effect of the two sets of raw materials. At the same time, the sound wave generator 42 is started. The sound wave generator 42 transmits through the... The raw materials are ultrasonically stirred by the ultrasonic stirring rod 43 and the vibrating plate 44 to improve the mixing effect. After the raw materials are mixed, the valve 15 is opened and the raw materials are discharged through the discharge pipe 14. After the raw materials are mixed, the extraction pipe 52 is connected to the inside of the water tank and the delivery pump 51 is started to deliver clean water through the delivery pipe 53 to the cavity of the cylinder 11 to rinse the cavity. The spiral scraper 34 rotates to scrape off the raw materials adhering to the inner wall of the cavity of the cylinder 11. The scraper 24 scrapes and cleans the raw materials remaining at the bottom of the cavity of the cylinder 11.

[0022] The electric motor 21, reducer 22, and delivery pump 51 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0023] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A coal water slurry additive raw material mixing device, comprising a mixing cylinder (01); characterized in that, It also includes scraping mechanism (02), mechanical stirring mechanism (03), ultrasonic stirring mechanism (04) and material conveying mechanism (05), the scraping mechanism (02) is installed on the mixing cylinder (01) to scrape the residual liquid at the bottom of the cylinder, the mechanical stirring mechanism (03) is installed on the scraping mechanism (02) and mixes the raw materials, the ultrasonic stirring mechanism (04) is installed on the mixing cylinder (01) and ultrasonic stirring mechanism (04) is installed on the ultrasonic stirring mechanism (04) and the raw materials are transported.

2. The coal water slurry additive raw material mixing device of claim 1, wherein, The mixing cylinder (01) includes a cylinder body (11), a feeding pipe (12), a sealing cover (13), a discharge pipe (14) and a valve (15), the bottom end of the cylinder body (11) is connected with the ground, the inside of the cylinder body (11) is provided with a cavity, the bottom end of the feeding pipe (12) is communicated with the inside of the top end of the cylinder body (11), the sealing cover (13) is rotatably installed on the feeding pipe (12), the top end of the discharge pipe (14) is communicated with the inside of the bottom end of the cylinder body (11), and the valve (15) is installed on the discharge pipe (14).

3. The coal water slurry additive raw material mixing device of claim 2, wherein, The scraping mechanism (02) includes a motor (21), a speed reducer (22), a transmission shaft (23), three groups of scrapers (24) and a cone (25), the motor (21) is installed on the cylinder body (11), the speed reducer (22) is installed on the cylinder body (11), the transmission shaft (23) is rotatably installed in the cavity of the cylinder body (11) and is longitudinally connected with the speed reducer (22), the three groups of scrapers (24) are all installed on the transmission shaft (23), and the bottom end of the cone (25) is connected with the top end of the transmission shaft (23).

4. The coal water slurry additive raw material mixing device of claim 3, wherein, The mechanical stirring mechanism (03) includes six groups of connecting plates (31), six groups of stirring rods (32), six groups of limiting discs (33) and a spiral scraper (34), the six groups of connecting plates (31) are all installed on the transmission shaft (23), the bottom ends of the six groups of stirring rods (32) are respectively connected with the top ends of the six groups of connecting plates (31), the bottom ends of the six groups of limiting discs (33) are respectively connected with the top ends of the six groups of stirring rods (32), a ring groove is formed in the top end of the cavity of the cylinder body (11), and the spiral scraper (34) is installed on the six groups of stirring rods (32).

5. The coal water slurry additive raw material mixing device of claim 2, wherein, The ultrasonic stirring mechanism (04) includes a dispersion cylinder (41), a sound wave generator (42), an ultrasonic stirring rod (43) and a vibrating disc (44), the dispersion cylinder (41) is installed in the cavity of the cylinder body (11), a plurality of meshes are formed in the dispersion cylinder (41), the bottom end of the sound wave generator (42) is connected with the top end of the dispersion cylinder (41), the ultrasonic stirring rod (43) is installed on the sound wave generator (42), and the vibrating disc (44) is installed on the ultrasonic stirring rod (43).

6. The coal water slurry additive raw material mixing device of claim 5, wherein, The material conveying mechanism (05) includes a conveying pump (51), a material suction pipe (52) and a material conveying pipe (53), the bottom end of the conveying pump (51) is connected with the top end of the cylinder body (11), the material suction pipe (52) is installed on the conveying pump (51), and the material conveying pipe (53) is installed on the conveying pump (51) and is communicated with the inside of the dispersion cylinder (41).

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