Cyclone separator with adjustable baffle structure
The adjustable baffle structure and chemical cleaning system solve the problem of the inability to adjust the air volume and feed rate in the cyclone separator, thereby improving the separation efficiency and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-17
AI Technical Summary
Existing cyclone separators cannot regulate the flow rate of high-speed flue gas at the inlet, resulting in uncontrollable feed rate and affecting separation efficiency.
An adjustable baffle structure is adopted, and the extension and retraction of the arc-shaped telescopic strip is controlled by a drive device and a cylinder to regulate the air volume entering the separator; combined with a metering tube and rotating blades, the material is quantitatively distributed; and a chemical pump and nozzles are used to clean residual substances on the inner wall.
It achieves precise control of air volume and feed rate, improves separation efficiency, and cleans residual substances on the inner wall with chemicals to maintain stable equipment operation.
Smart Images

Figure CN223996328U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cyclone separator equipment technical field especially relates to a cyclone separator with adjustable baffle structure. BACKGROUND
[0002] Cyclone separator is a kind of equipment for gas-solid system or liquid-solid system separation, working principle is by the tangential introduction of airflow caused rotation, make solid particles or liquid drops with larger inertia centrifugal force throw to outer wall surface and separate, the main features of cyclone separator are simple structure, large operation flexibility, higher efficiency, convenient management and maintenance, low price, widely used in pharmaceutical industry, especially suitable for dust particles relatively coarse, dust concentration is relatively large, under high temperature, high pressure conditions, also often used as the internal separation device of fluidized bed reactor, or used as pre-separator, is a kind of separation equipment widely used in industry.
[0003] The existing cyclone separator smoke inlet is connected with boiler, the smoke inlet is generally fixed baffle structure and can only be opened or closed, cannot flow regulation of the high-speed flow of flue gas of smoke inlet, in the process of using feed, since the amount of feed at feed inlet is not adjusted, when the airflow in the separator is larger, the more material, it can affect its material efficiency, and in the past, when material is usually collected, when the material cylinder is full, another material cylinder is used to operate, and the operation is more troublesome. UTILITY MODEL CONTENT
[0004] The utility model discloses a cyclone separator with adjustable baffle structure, which can control the flow of high-speed flue gas of the smoke inlet, adjust the amount of feed at the feed inlet, and solve the problem that the more material, the larger the airflow in the separator, which can affect the material efficiency.
[0005] In order to realize the above-mentioned purpose, the utility model discloses a cyclone separator with adjustable baffle structure, which includes a separator body, two support plates are provided on the outer surface of the separator body, a fixed box is fixedly installed on the top of one of the support plates, a ventilation channel is fixedly connected to the inner wall of the fixed box, a support block is fixedly connected to the inner surface of the ventilation channel, an arc-shaped telescopic strip is movably connected to the outer surface of the support block, a fixed block is fixedly installed on the top of the arc-shaped telescopic strip, a linkage shaft is sleeved on the outer surface of the fixed block, a limiting column is embedded on the other side of the linkage shaft, and a sliding block is fixedly installed on the top of the limiting column.
[0006] The technical effect of the further scheme is that the sliding block moves through the linkage shaft to drive the fixed block to move, the fixed block is limited to circular motion by the supporting block, the fixed block drives the arc-shaped telescopic strip to telescope in the supporting block, and the amount of air generated by the air blower entering the inside of the separator body is controlled by how much the arc-shaped telescopic strip telescopes.
[0007] As a preferred embodiment, the two side inner walls of the fixed box are fixedly connected with support rods, the two sides of the support rods are fixedly connected with two slide rails, the sliding block is movably connected to the outer surface of the slide rail, the side outer surface of the fixed box is fixedly installed with a driving device, the output end of the driving device is fixedly connected with a cylinder, the output end of the cylinder is fixedly connected to the side outer surface of the sliding block, and the side of the fixed box is fixedly connected with an air blower.
[0008] The technical effect of the further scheme is that the driving device is started by observing the required air volume in the inside of the separator body, the cylinder is started by the driving device, the output shaft of the cylinder drives the sliding block to move, and the support rods are fixedly supported on the two sides of the inner wall of the fixed box.
[0009] As a preferred embodiment, the fixed box is further provided with a dosing tube, the top of the dosing tube is fixedly connected with a feeding pipe, the bottom of the dosing tube is fixedly connected with a distribution pipe, the side of the distribution pipe is fixedly connected to the side outer surface of the fixed box, the side of the dosing tube is fixedly connected with a motor, and the output shaft of the motor is fixedly connected with a rotating blade.
[0010] The technical effect of the further scheme is that the material and waste gas are poured from the feeding pipe, the motor is started, the output shaft of the motor drives the rotating blade to rotate, the material falling from the feeding pipe is separated by the rotating blade and falls from the distribution pipe in one portion, so that the dosing effect is achieved, and the inside of the separator body is not affected by too much material.
[0011] As a preferred embodiment, the top of the other support plate is fixedly connected with a medicine pump, the side of the medicine pump is fixedly connected with a water pipe, the other side of the water pipe is fixedly connected with a spray head, the inside of the separator body is fixedly installed with a cyclone blade, the bottoms of the two support plates are fixedly connected with two inclined struts, the other sides of the plurality of inclined struts are fixedly connected with support discs, and the support discs are sleeved on the outer surface of the separator body.
[0012] The technical effect of the further scheme is that the medicine in the medicine pump is delivered to the inside of the spray head through the water pipe, the medicine is discharged from the spray head, the medicine passes through the inner wall and finally enters the inside of the collecting box, and the inclined struts and the support discs are used for supporting the two support plates.
[0013] As a preferred implementation, the bottom of the separator body is fixedly installed with a collection box, and the top of the separator body is fixedly installed with an exhaust pipe.
[0014] The technical effect of the above further scheme is that the collection box is used for collecting waste residue and substances cleaned by the medicine water, and the exhaust pipe is used for discharging clean gas.
[0015] Compared with the prior art, the advantages and positive effects of the utility model are that:
[0016] The utility model discloses, the wind volume required in the observation separator body inside starts the driving device, and the driving device is started to the cylinder, and the output shaft of cylinder drives the slider to remove, and the slider is slid on the outer surface of support rod through the slide rail, and the slider removes through the linkage shaft and drives the fixed block to remove, and the fixed block is limited to only do the circular motion by the support block, and the fixed block drives the arc telescopic strip to be telescopic in the inside of support block, and how much the arc telescopic strip is telescopic makes how much the wind volume of the blower fan enters the inside of separator body.
[0017] The utility model discloses, when using, material and waste gas are thrown from the inlet pipe, and the motor is started, and the output shaft of motor drives the rotary blade and rotates, and the material falling from the inlet pipe is divided into a piece from the branch pipe by the separation of rotary blade, and the blower fan is started, and the wind force of blower fan causes material to be inhaled from the branch pipe to the inside of fixed box, when the waste gas material in the separator is left on the inner wall of separator body and can not be cleaned, and the medicine water pump is started, and the medicine water in the medicine water pump is transmitted to the inside of the spray head through the water pipe, and the medicine water is discharged from the spray head, and the medicine water passes the inner wall and finally enters the inside of the collection box, and the gas after purification is discharged from the exhaust pipe. ACCURACY OF DRAWINGS
[0018] Figure 1 The utility model provides a kind of three-dimensional sectional structure schematic diagram of cyclone separator with adjustable baffle structure for the utility model;
[0019] Figure 2 The utility model provides a kind of side view structure schematic diagram of cyclone separator with adjustable baffle structure for the utility model;
[0020] Figure 3 The utility model provides a kind of enlarged sectional structure schematic diagram of slider of cyclone separator with adjustable baffle structure for the utility model;
[0021] Figure 4 The utility model provides a kind of enlarged sectional structure schematic diagram of rotary blade of cyclone separator with adjustable baffle structure for the utility model.
[0022] LEGEND:
[0023] 1. Separator body; 2. Fixing box; 3. Exhaust pipe; 4. Collection box; 101. Support plate; 102. Chemical pump; 103. Water pipe; 104. Nozzle; 105. Cyclone blade; 106. Diagonal brace; 107. Support disc; 201. Ventilation duct; 202. Support block; 203. Arc-shaped telescopic strip; 204. Fixing block; 205. Linkage shaft; 206. Limiting post; 207. Sliding block; 208. Support rod; 209. Slide rail; 210. Cylinder; 211. Drive device; 212. Distributing pipe; 213. Metering pipe; 214. Motor; 215. Rotating blade; 216. Feed pipe; 217. Blower.
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures one to four This utility model provides a technical solution: a cyclone separator with an adjustable baffle structure, comprising: a separator body 1, two support plates 101 sleeved on the outer surface of the separator body 1, a fixed box 2 fixedly installed on the top of one of the support plates 101, a ventilation duct 201 fixedly connected to the inner wall of the fixed box 2, a support block 202 fixedly connected to the inner surface of the ventilation duct 201, an arc-shaped telescopic strip 203 movably connected to the outer surface of the support block 202, a fixed block 204 fixedly installed on the top of the arc-shaped telescopic strip 203, and the outer surface of the fixed block 204... A linkage shaft 205 is fitted onto the surface, and a limiting post 206 is embedded on the other side of the linkage shaft 205. A slider 207 is fixedly installed on the top of the limiting post 206. The slider 207 moves through the linkage shaft 205, which drives the fixed block 204 to move. The fixed block 204 is restricted by the support block 202 and can only make circular motion. The fixed block 204 drives the arc-shaped telescopic strip 203 to extend and retract inside the support block 202. The extension and retraction of the arc-shaped telescopic strip 203 determines how much air volume generated by the blower 217 enters the interior of the separator body 1, thereby controlling the amount of air entering.
[0026] like Figure threeAs shown, support rods 208 are fixedly connected to the inner walls of both sides of the fixed box 2. Two slide rails 209 are fixedly connected to both sides of the support rods 208. The slider 207 is movably connected to the outer surface of the slider 207. A drive device 211 is fixedly installed on the outer surface of one side of the fixed box 2. A cylinder 210 is fixedly connected to the output end of the drive device 211. The output end of the cylinder 210 is fixedly connected to the outer surface of one side of the slider 207. A blower 217 is fixedly connected to one side of the fixed box 2. The drive device 211 is started by observing the required air volume inside the separator body 1. The drive device 211 starts the cylinder 210. The output shaft of the cylinder 210 drives the slider 207 to move. The support rods 208 are fixedly connected to the inner walls of the fixed box 2 for support.
[0027] like Figure four As shown, it also includes a metering tube 213. The top of the metering tube 213 is fixedly connected to a feed pipe 216, and the bottom of the metering tube 213 is fixedly connected to a distribution pipe 212. One side of the distribution pipe 212 is fixedly connected to the outer surface of one side of the fixed box 2. A motor 214 is fixedly connected to one side of the metering tube 213. The output shaft of the motor 214 is fixedly connected to a rotating blade 215. Material and exhaust gas are fed in from the feed pipe 216. When the motor 214 is started, the output shaft of the motor 214 drives the rotating blade 215 to rotate. The material falling from the feed pipe 216 is divided by the rotating blade 215 and falls from the distribution pipe 212, thereby achieving a metering effect and preventing the interior of the separator body 1 from being affected by excessive material.
[0028] like Figure one and Figure two As shown, a medicine pump 102 is fixedly connected to the top of another support plate 101. A water pipe 103 is fixedly connected to one side of the medicine pump 102, and a nozzle 104 is fixedly connected to the other side of the water pipe 103. A cyclone blade 105 is fixedly installed inside the separator body 1. Two diagonal braces 106 are fixedly connected to the bottom of both support plates 101. A support disc 107 is fixedly connected to the other side of the multiple diagonal braces 106. The support disc 107 is sleeved on the outer surface of the separator body 1. The medicine inside the medicine pump 102 is transferred to the inside of the nozzle 104 through the water pipe 103. The nozzle 104 discharges the medicine. The medicine passes through the inner wall and finally enters the inside of the collection box 4. The diagonal braces 106 and the support disc 107 are used to support the two support plates 101.
[0029] like Figure one and Figure two As shown, a collection box 4 is fixedly installed at the bottom of the separator body 1, and an exhaust pipe 3 is fixedly installed at the top of the separator body 1. The collection box 4 is used to collect waste gas residue and substances cleaned with chemicals, and the exhaust pipe 3 is used to discharge clean gas.
[0030] Working Principle: This equipment is a cyclone separator with an adjustable baffle structure. During use, materials and exhaust gas are fed into the feed pipe 216. The motor 214 is started, and its output shaft drives the rotating blades 215 to rotate. Materials falling from the feed pipe 216 are separated into portions by the rotating blades 215 and fall into the distribution pipe 212. The blower 217 is started, and its airflow causes the materials to be sucked from the distribution pipe 212 into the fixed box 2. The required airflow inside the separator body 1 is observed to start the drive device 211, which in turn starts the cylinder 210. The output shaft of the cylinder 210 drives the slider 207 to move. The slider 207 slides on the outer surface of the support rod 208 via the slide rail 209. The movement of the slider 207 drives the fixed block 204 via the linkage shaft 205. The fixed block 204, restricted by the support block 202, can only move in a circular motion. The fixed block 204 drives the arc-shaped telescopic strip 203 to extend and retract inside the support block 202. The extension and retraction of the arc-shaped telescopic strip 203 determines how much airflow generated by the blower 217 enters the separator body 1. When the waste gas residue inside the separator body 1 remains on the inner wall and cannot be cleaned, the chemical pump 102 is activated. The chemical solution inside the chemical pump 102 is transferred to the nozzle 104 through the water pipe 103, and the nozzle 104 discharges the chemical solution. The chemical solution passes through the inner wall and finally enters the collection box 4, while the purified gas is discharged from the exhaust pipe 3. This solves the problem that it is impossible to control the flow rate of the high-speed flue gas at the inlet and adjust the amount of material fed at the inlet, which could lead to a large internal airflow and more material, potentially affecting the material collection efficiency.
[0031] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A cyclonic separator having an adjustable baffle arrangement, comprising: The separator body (1) is characterized in that: the outer surface of the separator body (1) is sleeved with two supporting plates (101), one of the supporting plates (101) is fixedly installed with a fixed box (2) on the top, the inner wall of the fixed box (2) is fixedly connected with a ventilation channel (201), the inner surface of the ventilation channel (201) is fixedly connected with a supporting block (202), the outer surface of the supporting block (202) is movably connected with an arc-shaped telescopic strip (203), the top of the arc-shaped telescopic strip (203) is fixedly installed with a fixed block (204), the outer surface of the fixed block (204) is sleeved with a linkage shaft (205), the other side of the linkage shaft (205) is embedded with a limiting column (206), and the top of the limiting column (206) is fixedly installed with a sliding block (207).
2. A cyclone separator having an adjustable baffle arrangement according to claim 1, wherein: The inner wall of the fixed box (2) is fixedly connected with a supporting rod (208) on both sides, the supporting rod (208) is fixedly connected with two slide rails (209) on both sides, the sliding block (207) is movably connected on the outer surface of the sliding block (207), and the outer surface of the fixed box (2) is fixedly installed with a driving device (211) on one side.
3. A cyclone separator having an adjustable baffle arrangement according to claim 2, wherein: The output end of the driving device (211) is fixedly connected with a gas cylinder (210), the output end of the gas cylinder (210) is fixedly connected on the outer surface of the sliding block (207) on one side, and the fixed box (2) is fixedly connected with a blower (217) on one side.
4. A cyclone separator having an adjustable baffle arrangement according to claim 3, wherein: Further comprising a dosing tube (213), the top of the dosing tube (213) is fixedly connected with a feed pipe (216), the bottom of the dosing tube (213) is fixedly connected with a distribution pipe (212), and the distribution pipe (212) is fixedly connected on the outer surface of the fixed box (2) on one side.
5. A cyclone separator having an adjustable baffle arrangement according to claim 4, wherein: The side of the dosing tube (213) is fixedly connected with a motor (214), and the output shaft of the motor (214) is fixedly connected with a rotating blade (215).
6. A cyclone separator having an adjustable baffle arrangement according to claim 1, wherein: The top of the other supporting plate (101) is fixedly connected with a medicine pump (102), the side of the medicine pump (102) is fixedly connected with a water pipe (103), the other side of the water pipe (103) is fixedly connected with a spray head (104), and the inside of the separator body (1) is fixedly installed with a cyclone blade (105).
7. A cyclone separator having an adjustable baffle arrangement according to claim 6, wherein: The bottom of each of the two supporting plates (101) is fixedly connected with two inclined supports (106), the other side of the plurality of inclined supports (106) is fixedly connected with a supporting disc (107), and the supporting disc (107) is sleeved on the outer surface of the separator body (1).
8. A cyclone separator having an adjustable baffle arrangement according to claim 7, wherein: The bottom of the separator body (1) is fixedly installed with a collecting box (4), and the top of the separator body (1) is fixedly installed with an exhaust pipe (3).