Automatic cloth roll conveying equipment

Abstract

The utility model discloses automatic yardage roll conveying equipment, which belongs to the technical field of yardage roll conveying and is characterized by comprising an intelligent transfer platform, the top of the intelligent transfer platform is movably connected with a yardage roll frame adjusting transfer mechanism, and the top of the intelligent transfer platform is movably connected with a yardage roll transfer anti-scattering mechanism. A roller support in traditional winding and unwinding equipment is independent and is changed into a movable support capable of being transferred through an intelligent transfer platform, guide rails of the intelligent transfer platform are arranged in a plurality of operation areas in an industrial area, the movable support can conduct positioning transfer on the positions of all the operation areas, and therefore the purpose that the intelligent transfer platform can be used for transfer is achieved. When rolling is needed, the movable support without the yardage roll on the storage roller can be transferred to a discharging area of the rolling device to be positioned and clamped, the movable support and the rolling device are integrated, after the yardage roll is stored, the storage roller bearing the yardage roll can be supported through the movable supporting plate, and the yardage roll is prevented from being scattered.

Description

Technical Field

[0001] This utility model relates to the field of fabric roll conveying technology, and in particular to an automatic fabric roll conveying device. Background Technology

[0002] After the dyeing process is completed in the dyeing factory, the fabric is usually wound onto a core to form a roll for easy storage and transportation. The width of a roll is generally about 1.5 meters, while the length of a roll can be hundreds of meters. Therefore, including the weight of the core, a roll can often weigh tens of kilograms or more. In the traditional dyeing and finishing process, such as in the setting process, workers usually have to transport the heavy roll to the fabric inlet of the setting machine, place the roll on the roll support, and then introduce the roll into the setting machine for processing. When one roll is completed, another roll is placed on the roll support and the roll is supplied to the setting machine for processing.

[0003] In existing technologies, the fabric roll conveying process is very manual and time-consuming, which affects production efficiency and economic benefits. Its most significant drawback is that it is not conducive to the full automation plan of dyeing and finishing plants.

[0004] To address the aforementioned issues, an existing patent (publication number: CN208394283U) proposes an automatic fabric roll conveying device. This device utilizes a uniquely designed multi-roll fabric storage rack, which, through an automated mechanical drive system, distributes the fabric rolls from the storage rack to the production process one by one. The automatic fabric roll conveying device includes a fabric roll storage rack, a lifting device, and a fabric roll picking device. The fabric roll storage rack consists of multiple layers, each capable of holding multiple fabric rolls. A lifting device is located at the bottom of the fabric roll storage rack, and the fabric roll picking device is positioned on one side of the rack.

[0005] To address the aforementioned issues, existing patents have provided solutions. However, in the examples described above, after the fabric roll is wound up, workers need to send it to the setting machine. After it is used up, workers also need to replenish the fabric roll, which consumes a lot of human resources. Furthermore, the weight of the fabric roll is variable, and heavier fabric rolls can cause health problems for workers.

[0006] Therefore, an automatic fabric roll conveying device is proposed. Utility Model Content

[0007] The purpose of this invention is to provide an automatic fabric roll conveying device that can solve the problem that the existing automatic fabric roll conveying devices still consume a lot of manpower.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an automatic fabric roll conveying device, including an intelligent transfer platform, wherein a fabric roll frame adjustment and transfer mechanism is movably connected to the top of the intelligent transfer platform, and a fabric roll transfer anti-scattering mechanism is movably connected to the top of the intelligent transfer platform.

[0009] The fabric roll frame adjustment and transfer mechanism includes a lifting platform, an electric bidirectional threaded rod, a roller bracket, a fixing component, and a disassembly and assembly component. The lifting platform is movably connected to the top of the intelligent transfer platform, the roller bracket is slidably connected to the top of the lifting platform, the electric bidirectional threaded rod is threaded to the inner side of the roller bracket, the electric bidirectional threaded rod is movably connected to the top of the lifting platform, the fixing component is movably connected to the outer side of the roller bracket, and the disassembly and assembly component is movably connected to the top of the roller bracket.

[0010] Preferably, the top of the intelligent transfer platform is fixedly connected to a sliding support base, the top of the sliding support base is slidably connected to a support base plate, and the top of the support base plate is fixedly connected to an electric telescopic support column.

[0011] Preferably, the top of the electric telescopic support column is fixedly connected to a rotating support platform, the outer side of the rotating support platform is rotatably connected to a movable support plate, and the outer side of the movable support plate is movably connected to an anti-slip pad.

[0012] Preferably, a compression spring is fixedly connected to the outer side of the support base plate, and the compression spring is fixedly connected to the inner side of the sliding support base.

[0013] Preferably, a bearing block is fixedly connected to both the front and rear sides of the roller support, an electric telescopic rod is fixedly connected to the outer side of the bearing block, and a fixing plate is fixedly connected to the front side of the electric telescopic rod.

[0014] Preferably, an electric rotating frame is movably connected to the front side of the fixed plate, a gripper is slidably connected to the inner side of the electric rotating frame, a connecting plate is fixedly connected to the outer side of the gripper, the connecting plate is disposed on the inner side of the electric rotating frame, an electric turntable is fixedly connected to the inner side of the electric rotating frame, and a pull rod is rotatably connected to the outer side of both the electric turntable and the connecting plate.

[0015] Preferably, an outer mounting barrel is fixedly connected to the top of the roller support, an inner mounting barrel is movably connected to the inner side of the outer mounting barrel, clamping blocks are slidably connected to the inner sides of both the outer and inner mounting barrels, and elastic clamping pads are fixedly connected to the outer side of the clamping blocks.

[0016] Preferably, a sliding block is fixedly connected to the outer side of the clamping block, and an electric arc-shaped guide plate is provided on the outer side of the sliding block. The electric arc-shaped guide plate is fixedly connected to the inner side of the outer barrel.

[0017] Preferably, a storage roller is movably connected to the inner side of the inner barrel, and a track pulley group is movably connected to the bottom of the intelligent transfer platform.

[0018] Preferably, anti-collision bolts are fixedly connected to both the front and rear sides of the intelligent transfer platform, and infrared rangefinders are fixedly connected to both the front and rear sides of the intelligent transfer platform.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. This application uses a fabric roll frame adjustment and transfer mechanism to separate the roller support in the traditional winding and unwinding equipment and change it into a mobile support that can be transferred via an intelligent transfer platform. The intelligent transfer platform guide rails are set in multiple work areas within the industrial park. The mobile support can be positioned and transferred to each work area. Thus, when winding is required, the mobile support without fabric rolls on the winding roller will be transferred to the discharge area of ​​the winding equipment for positioning and clamping, forming an integral part of the winding equipment. When the unwinding equipment needs to unwind the fabric roll, the mobile support that needs to unwind the fabric roll will repeat the above operation. It can also be transferred for other processing and storage, thereby realizing automated transportation of the winding rollers carrying fabric rolls within the industrial park.

[0021] 2. By setting up a fabric roll transfer anti-scattering mechanism, this application can support and clamp the receiving roller carrying the fabric roll after the fabric roll is stored by a movable support plate in the shape of an inverted triangle, thereby limiting the rotation of the receiving roller and preventing the fabric roll from scattering. Attached Figure Description

[0022] Figure 1 This is an overall structural diagram of the automatic fabric roll conveying device of this utility model;

[0023] Figure 2 This is a diagram showing the internal structure of the intelligent transfer platform of this utility model;

[0024] Figure 3 This is an overall structural diagram of the cloth roll frame adjustment and transfer mechanism of this utility model;

[0025] Figure 4 This is an overall structural diagram of the fixing component of this utility model;

[0026] Figure 5 This is an overall structural diagram of the disassembly and assembly components of this utility model;

[0027] Figure 6 This is an overall structural diagram of the transfer and anti-scattering mechanism of this utility model.

[0028] In the diagram: 1. Intelligent transfer platform; 2. Fabric roll rack adjustment and transfer mechanism; 21. Lifting platform; 22. Electric bidirectional threaded rod; 23. Roller bracket; 24. Fixing component; 24a. Bearing block; 24b. Electric telescopic rod; 24c. Fixing plate; 24d. Electric rotating frame; 24e. Gripper; 24f. Linkage plate; 24g. Electric turntable; 24h. Pull rod; 25. Assembly / disassembly component; 25a. Install outer drum; 25b. Install inner drum; 25c. Clamping block; 25d. Elastic clamping pad; 25e. Sliding block; 25f. Electric curved guide plate; 3. Fabric roll transfer anti-scattering mechanism; 31. Sliding support base; 32. Support base plate; 33. Electric telescopic support column; 34. Rotating support platform; 35. Movable support plate; 36. Anti-slip pad; 37. Compression spring; 4. Storage roller; 5. Track pulley block; 6. Anti-collision bolt; 7. Infrared rangefinder. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6 The present invention provides the following technical solution:

[0031] An automatic fabric roll conveying device includes an intelligent transfer platform 1, a fabric roll frame adjustment and transfer mechanism 2 movably connected to the top of the intelligent transfer platform 1, and a fabric roll transfer anti-scattering mechanism 3 movably connected to the top of the intelligent transfer platform 1.

[0032] The fabric roll adjustment and transfer mechanism 2 includes a lifting platform 21, an electric bidirectional threaded rod 22, a roller bracket 23, a fixing component 24, and a disassembly and assembly component 25. The lifting platform 21 is movably connected to the top of the intelligent transfer platform 1, the roller bracket 23 is slidably connected to the top of the lifting platform 21, the electric bidirectional threaded rod 22 is threadedly connected to the inner side of the roller bracket 23, the electric bidirectional threaded rod 22 is movably connected to the top of the lifting platform 21, the fixing component 24 is movably connected to the outer side of the roller bracket 23, and the disassembly and assembly component 25 is movably connected to the top of the roller bracket 23.

[0033] In this embodiment: the lifting platform 21 can be adapted to the height of different processing equipment for storage; the electric bidirectional threaded rod 22 can adjust the spacing of the roller bracket 23 to accommodate different sizes of fabric rolls; the fixing component 24 can fix the roller bracket 23 to other equipment for portable processing; and the disassembly and assembly component 25 can be used to easily disassemble and assemble the storage roller 4 for easy replacement and storage of fabric rolls.

[0034] Specifically, such as Figure 1 , Figure 2 , Figure 6 As shown, a sliding support base 31 is fixedly connected to the top of the intelligent transfer platform 1, a support base plate 32 is slidably connected to the top of the sliding support base 31, and an electric telescopic support column 33 is fixedly connected to the top of the support base plate 32.

[0035] Specifically, such as Figure 1 , Figure 2 , Figure 6 As shown, a rotating support platform 34 is fixedly connected to the top of the electric telescopic support column 33, a movable support plate 35 is rotatably connected to the outside of the rotating support platform 34, and an anti-slip pad 36 is movably connected to the outside of the movable support plate 35.

[0036] Specifically, such as Figure 1 , Figure 2 , Figure 6 As shown, a compression spring 37 is fixedly connected to the outer side of the support base plate 32, and the compression spring 37 is fixedly connected to the inner side of the sliding support base 31.

[0037] In this embodiment: the movable support plate 35 on the inner side of the rotating support platform 34 is driven by the electric telescopic support column 33 to support the fabric roll on the receiving roller 4; the movable support plates 35 are rotatably connected in pairs, and each movable support plate 35 is rotatably connected to the rotating support platform 34, and its normal shape is an inverted triangle. When the electric telescopic support column 33 is used to press and reinforce upward, the included angle of the inverted triangle is reduced, thereby pulling the support base plate 32 supporting the electric telescopic support column 33 on both sides to slide inward in the sliding support base 31 and press the compression spring 37; during the upward support process, the anti-slip pad 36 can increase the friction with the fabric roll and prevent the fabric roll from spreading out due to bumps during the transfer process.

[0038] Specifically, such as Figure 3 , Figure 4 As shown, a bearing block 24a is fixedly connected to both the front and rear sides of the roller support 23. An electric telescopic rod 24b is fixedly connected to the outer side of the bearing block 24a. A fixing plate 24c is fixedly connected to the front side of the electric telescopic rod 24b.

[0039] Specifically, such as Figure 3 , Figure 4 As shown, an electric rotating frame 24d is movably connected to the front side of the fixed plate 24c. A gripper 24e is slidably connected to the inner side of the electric rotating frame 24d. A connecting plate 24f is fixedly connected to the outer side of the gripper 24e. The connecting plate 24f is located inside the electric rotating frame 24d. An electric turntable 24g is fixedly connected to the inner side of the electric rotating frame 24d. A pull rod 24h is rotatably connected to the outer side of both the electric turntable 24g and the connecting plate 24f.

[0040] In this embodiment: the extension distance of the clamp 24e is adjusted by the electric telescopic rod 24b on the bearing block 24a, and the angle of the clamp 24e is adjusted by the electric rotating frame 24d. When the fixed point of the unwinding or winding equipment is inside the clamp 24e, the electric turntable 24g is started to pull the pull rods 24h on both sides. The pull rods 24h rotate and the connecting plate 24f moves inward so that the clamp 24e clamps the fixed point inward, fixing the take-up roller 4 in the discharge area and integrating it into the whole of the winding or unwinding equipment.

[0041] Specifically, such as Figure 3 , Figure 5 As shown, an outer barrel 25a is fixedly connected to the top of the roller bracket 23, an inner barrel 25b is movably connected to the inner side of the outer barrel 25a, and clamping blocks 25c are slidably connected to the inner sides of both the outer barrel 25a and the inner barrel 25b. An elastic clamping pad 25d is fixedly connected to the outer side of the clamping block 25c.

[0042] Specifically, such as Figure 3 , Figure 5 As shown, a sliding block 25e is fixedly connected to the outer side of the clamping block 25c, and an electric arc guide plate 25f is provided on the outer side of the sliding block 25e. The electric arc guide plate 25f is fixedly connected to the inner side of the outer barrel 25a.

[0043] In this embodiment: by adjusting the size of the fabric roll for storage and transfer, the spacing of the roller bracket 23 is adjusted using the electric bidirectional threaded rod 22. After increasing or decreasing the spacing, the storage roller 4 is taken out and placed inside the inner barrel 25b. The electric arc guide plate 25f guides the sliding block 25e, causing the clamping block 25c to slide inward between the outer barrel 25a and the inner barrel 25b, thereby driving the elastic clamping pad 25d to clamp the roller shafts on both sides of the storage roller 4, achieving the installation effect.

[0044] Specifically, such as Figure 1 , Figure 2 As shown, a storage roller 4 is movably connected to the inner side of the inner tub 25b, and a track pulley group 5 is movably connected to the bottom of the intelligent transfer platform 1.

[0045] Specifically, such as Figure 1 , Figure 2 As shown, anti-collision bolts 6 are fixedly connected to the front and rear sides of the intelligent transfer platform 1, and infrared rangefinders 7 are fixedly connected to the front and rear sides of the intelligent transfer platform 1.

[0046] In this example: when the material is transferred to the discharge point at the rear of the winding equipment via the intelligent transfer platform 1, the infrared rangefinder 7 will locate it, causing the intelligent transfer platform 1 to stop moving, and by setting anti-collision bolts 6, collisions caused by deviation problems are prevented.

[0047] Working Principle: Before the fabric roll is collected and transferred, the size of the fabric roll is confirmed, and the spacing of the roller brackets 23 is adjusted by the electric bidirectional threaded rod 22 to shorten or increase the spacing between the roller brackets 23. Then, the collection roller 4 is taken out and placed inside the inner barrel 25b. The electric arc guide plate 25f is activated to guide the sliding block 25e, so that the clamping block 25c can slide inward simultaneously on the outer barrel 25a and the inner side, driving the elastic clamping pad 25d to clamp the roller shafts on both sides of the collection roller 4, thereby achieving the installation effect. Then, the intelligent transfer platform 1 moves on the guide rail set on the industrial area ground through the track pulley group 5 at the bottom of the intelligent transfer platform 1. The intelligent transfer platform 1 can move along the guide rail. When an empty take-up roller 4 of an unwound fabric roll is transferred to the discharge point behind the take-up equipment via the intelligent transfer platform 1, the infrared rangefinder 7 will locate it, causing the intelligent transfer platform 1 to stop moving. Anti-collision bolts 6 are installed to prevent collisions caused by deviations. After reaching the discharge area, the lifting platform 21 can be used at the same height as the unwound equipment. The extension distance of the gripper 24e can be adjusted via the electric telescopic rod 24b on the bearing block 24a, and the angle of the gripper 24e can be adjusted via the electric rotating frame 24d. When the fixed points of the unwound or take-up equipment, such as the support legs or protruding parts at the bottom of the machine tool, are located inside the gripper 24e, the electric turntable 24g is activated. Pulling the two pull rods 24h causes them to rotate, driving the two connecting plates 24f inward and simultaneously causing the two grippers 24e to clamp the fixed point inward, thus fixing the take-up roller 4 in the discharge area. This integrates the discharge roller into the overall winding or unwinding equipment. After the take-up roller 4 takes up the fabric roll through the winding equipment, by releasing the limit of the grippers 24e, the intelligent transfer platform 1 can detach from the entire winding or unwinding structure and operate independently. It can then be transferred to other processing or storage locations via the industrial area ground guide rail. During the transfer process, the electric telescopic support column 33 can drive the movable support plate 35 on the inner side of the rotating support platform 34 to support the fabric roll on the take-up roller 4. The two rotatable supports 34 are connected in pairs and rotatably connected to the rotating support platform 34. In the normal state, they form an inverted triangle shape. When the electric telescopic support column 33 is used to compress and reinforce upwards, the inverted triangle will shrink in angle and pull the support base plate 32 of the electric telescopic support column 33 on both sides to slide inwards in the sliding support base 31 and press the compression spring 37. During the upward process, the anti-slip pad 36 will further increase the friction, thereby avoiding the fabric roll from unraveling due to bumps during transportation. After reaching the transportation position, the electric telescopic support column 33 descends, the compression spring 37 rebounds, and the electric arc guide plate 25f rotates in the opposite direction to release the clamping of the storage roller 4 that carries the fabric roll, so that the stored fabric roll can be removed for further processing or storage.

[0048] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cloth roll automatic conveying device, comprising an intelligent transfer platform (1), characterized in that: The top of the intelligent transfer platform (1) is movably connected with a cloth roll frame adjusting and transferring mechanism (2), and the top of the intelligent transfer platform (1) is movably connected with a cloth roll transferring anti-scattering mechanism (3). The cloth roll frame adjusting and transferring mechanism (2) comprises a lifting platform (21), an electric bidirectional threaded rod (22), a roller support (23), a fixing assembly (24) and a dismounting assembly (25), the lifting platform (21) is movably connected to the top of the intelligent transfer platform (1), the roller support (23) is slidably connected to the top of the lifting platform (21), the electric bidirectional threaded rod (22) is threadedly connected to the inner side of the roller support (23), the electric bidirectional threaded rod (22) is movably connected to the top of the lifting platform (21), the fixing assembly (24) is movably connected to the outer side of the roller support (23), and the dismounting assembly (25) is movably connected to the top of the roller support (23).

2. The roll of cloth automatic conveying apparatus according to claim 1, characterized by: The top of the intelligent transfer platform (1) is movably connected with a cloth roll frame adjusting and transferring mechanism (2), and the top of the intelligent transfer platform (1) is movably connected with a cloth roll transferring anti-scattering mechanism (3).

3. The roll of cloth automatic conveying apparatus according to claim 2, characterized by: The top of the intelligent transfer platform (1) is movably connected with a cloth roll frame adjusting and transferring mechanism (2), and the top of the intelligent transfer platform (1) is movably connected with a cloth roll transferring anti-scattering mechanism (3).

4. The roll of cloth automatic conveying apparatus according to claim 3, characterized by: The outer side of the support bottom plate (32) is fixedly connected with a compression spring (37), and the compression spring (37) is fixedly connected to the inner side of the sliding support base (31).

5. The roll of cloth automatic conveying apparatus according to claim 1, characterized by: The front side and the rear side of the roller support (23) are fixedly connected with a bearing block (24a), the outer side of the bearing block (24a) is fixedly connected with an electric telescopic rod (24b), and the front side of the electric telescopic rod (24b) is fixedly connected with a fixed plate (24c).

6. The roll of cloth automatic conveying apparatus according to claim 5, characterized by: The front side of the fixed plate (24c) is movably connected with an electric rotating frame (24d), the inner side of the electric rotating frame (24d) is slidably connected with a clamping jaw (24e), the outer side of the clamping jaw (24e) is fixedly connected with a linkage plate (24f), the linkage plate (24f) is arranged on the inner side of the electric rotating frame (24d), the inner side of the electric rotating frame (24d) is fixedly connected with an electric turntable (24g), and the outer sides of the electric turntable (24g) and the linkage plate (24f) are rotatably connected with a pull rod (24h).

7. The roll of cloth automatic conveying apparatus according to claim 1, characterized by: The top of the roller support (23) is fixedly connected with a mounting outer barrel (25a), the inner side of the mounting outer barrel (25a) is movably connected with a mounting inner barrel (25b), and the inner sides of the mounting outer barrel (25a) and the mounting inner barrel (25b) are slidably connected with a clamping block (25c).

8. The roll of cloth automatic conveying apparatus according to claim 7, characterized by: The outer side of the clamping block (25c) is fixedly connected with a sliding block (25e), the outer side of the sliding block (25e) is provided with an electric arc surface guide plate (25f), and the electric arc surface guide plate (25f) is fixedly connected to the inner side of the mounting outer barrel (25a).

9. The roll of cloth automatic conveying apparatus according to claim 8, characterized by: The inner side of the installation inner barrel (25b) is movably connected with a receiving roller (4), and the bottom of the intelligent transfer platform (1) is movably connected with a track pulley block (5).

10. The roll of cloth automatic conveying apparatus according to claim 5, characterized by: The front side and the rear side of the intelligent transfer platform (1) are fixedly connected with anti-collision bolts (6), and the front side and the rear side of the intelligent transfer platform (1) are fixedly connected with infrared range finders (7).

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