Hole pile excavation integrated equipment for high-voltage line iron tower

Abstract

The utility model provides hole pile excavation integrated equipment for a high-voltage line iron tower, and relates to the technical field of hole pile excavation. Comprising a mounting frame, the mounting frame is provided with a punching assembly, a lifting assembly, a display screen, a vibration spectrum analyzer and a processor, and the punching assembly, the lifting assembly, the display screen and the vibration spectrum analyzer are all electrically connected with the processor; adjusting rods are arranged at the bottom of the mounting frame. According to the utility model, the vibration frequency spectrum data can be provided by monitoring the vibration condition in the drilling process in real time, and the vibration frequency spectrum data is used for analyzing the stratum change and the drill bit state, so that the stability and the safety in the drilling process are ensured.

Description

Technical Field

[0001] This application relates to the field of bored pile excavation technology, and in particular to an integrated bored pile excavation device for high-voltage power line towers. Background Technology

[0002] In the construction of high-voltage power line towers, bored pile excavation is a core step in foundation construction, directly affecting the stability and service life of the tower. However, existing bored pile excavation methods have the following problems in practical use:

[0003] High-voltage power line towers are typically located in complex and varied geological environments, including soft soil, hard rock, and pebble layers. Traditional excavation methods often struggle to adapt to this geological diversity, leading to low construction efficiency and increased costs.

[0004] Meanwhile, parameters such as the diameter, depth, and verticality of the bored piles are crucial to the stability of the transmission tower. Traditional excavation methods, lacking precise monitoring and control methods, often fail to guarantee the operational accuracy of the bored piles, thus affecting the stability of the transmission tower. Utility Model Content

[0005] The main objective of this application is to provide an integrated drilling equipment for high-voltage power line towers, which can monitor the vibration during the drilling process in real time, provide vibration spectrum data, and analyze stratum changes and drill bit status to ensure the stability and safety of the drilling process.

[0006] To address the aforementioned technical problems, this application provides an integrated equipment for excavating bored piles for high-voltage power line towers, including a mounting frame. The mounting frame is equipped with a drilling assembly, a lifting assembly, a display screen, a vibration spectrum analyzer, and a processor. The drilling assembly, lifting assembly, display screen, and vibration spectrum analyzer are all electrically connected to the processor. An adjustment rod is provided at the bottom of the mounting frame.

[0007] Optionally, in some embodiments of the present invention, the above-mentioned drilling assembly includes a cylindrical hammer body, and a plurality of gas-driven sub-hammers are installed inside the cylindrical hammer body, with a drill bit installed at the bottom of the sub-hammers; the plurality of sub-hammers are distributed circumferentially along the center of the cylindrical hammer body.

[0008] Optionally, in some embodiments of the present invention, the mounting bracket includes two hinged support members, which together form a protective chamber, and the drilling assembly, lifting assembly and processor are all disposed within the protective chamber.

[0009] Optionally, in some embodiments of the present invention, the above-mentioned support member includes a mounting beam, a protective shell, and two mounting rods. The mounting beams of the two support members are hinged to each other, the two mounting rods are installed below the mounting beams, and the protective shell is located between the two mounting rods.

[0010] The mounting beam and two mounting rods are detachably connected, and the protective shell is detachably connected to the two mounting rods on both sides.

[0011] Optionally, in some embodiments of this utility model, the protective shell is provided with several through holes.

[0012] Optionally, in some embodiments of this utility model, a reinforcing member is provided between the two supporting members.

[0013] Optionally, in some embodiments of the present invention, the lifting assembly includes a storage bucket, a roller, a rope, and a drive motor. The roller and the drive motor are both mounted on the mounting frame and connected in transmission. One end of the rope is mounted on the roller, and the other end of the rope is connected to the storage bucket.

[0014] Optionally, in some embodiments of the present invention, the lifting assembly further includes a gas detection device, which is disposed in the storage bucket and electrically connected to the processor for real-time detection of toxic gases, flammable gases and oxygen in the drilling operation environment.

[0015] Optionally, in some embodiments of this utility model, the mounting bracket is further provided with a warning device, which is electrically connected to the processor.

[0016] Optionally, in some embodiments of this utility model, the adjusting rod includes a sliding sleeve, a locking bolt, and a fixing rod. The fixing rod is installed at the bottom of the mounting bracket, the sliding sleeve is slidably disposed on the fixing rod, the fixing rod is provided with a plurality of threaded holes at intervals for use with the locking bolt, the sliding sleeve is provided with a hole, and the locking bolt passes through the sliding sleeve and is threadedly connected to the fixing rod.

[0017] The beneficial effects that this application can achieve.

[0018] This application provides an integrated equipment for excavating bored piles for high-voltage power line towers, including a mounting frame. The mounting frame is equipped with a drilling component, a lifting component, a display screen, a vibration spectrum analyzer, and a processor. The drilling component, the lifting component, the display screen, and the vibration spectrum analyzer are all electrically connected to the processor.

[0019] This embodiment, by setting up a drilling component and a lifting component to work together, can realize the timely removal of the soil drilled out of the high-voltage line tower piles while drilling the piles. During this process, the vibration of the drilling process can be monitored in real time by the built-in sensor of the vibration spectrum analyzer, and the vibration data is transmitted to the processor and converted into a spectrum for analysis.

[0020] By displaying and analyzing the changes in the spectrum on the screen, it is possible to determine the formation type, drill bit status, and possible geological changes, thereby adjusting drilling parameters in a timely manner to ensure the stability and safety of the drilling process. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the unfolded structure of the integrated equipment for excavating bored piles for high-voltage power line towers provided in this embodiment of the utility model.

[0022] Figure 2 A schematic diagram of the structure of the integrated equipment for excavating borehole piles for high-voltage power line towers after being stored, as provided in an embodiment of this utility model.

[0023] Figure 3 A schematic diagram of the integrated equipment for excavating borehole piles for high-voltage power line towers after removing the protective shell, as provided in this embodiment of the utility model.

[0024] Figure 4 A schematic diagram of the lifting component provided in an embodiment of this utility model;

[0025] Figure 5 A cross-sectional view of the punching assembly provided in an embodiment of this utility model;

[0026] Figure 6 A cross-sectional view of the adjusting rod provided in an embodiment of this utility model.

[0027] Icons: 1. Mounting bracket; 11. Support component; 12. Mounting beam; 13. Protective shell; 14. Mounting rod; 15. Through hole; 16. Reinforcing component; 17. Warning device; 2. Drilling assembly; 21. Cylindrical hammer body; 22. Sub-hammer; 23. Drill bit; 3. Lifting assembly; 31. Storage bucket; 32. Roller; 33. Rope; 34. Drive motor; 35. Gas detection device; 4. Display screen; 5. Vibration spectrum analyzer; 6. Adjusting rod; 61. Sliding sleeve; 62. Fixing rod; 63. Locking bolt; 64. Screw hole.

[0028] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0033] The present invention will now be described in further detail with reference to the accompanying drawings, so that those skilled in the art can implement it based on the description.

[0034] In order to achieve the above objectives,

[0035] Reference Figures 1-3 The embodiments of this application provide an integrated equipment for excavating bored piles for high-voltage power line towers, including a mounting frame 1. The mounting frame 1 is equipped with a drilling assembly 2, a lifting assembly 3, a display screen 4, a vibration spectrum analyzer 5, and a processor. The drilling assembly 2, the lifting assembly 3, the display screen 4, and the vibration spectrum analyzer 5 are all electrically connected to the processor.

[0036] This embodiment uses the drilling component 2 and the lifting component 3 together to achieve timely removal of the soil drilled out of the high-voltage line tower while drilling the pile. During this process, the vibration of the drilling process can be monitored in real time by the built-in sensor of the vibration spectrum analyzer 5, and the vibration data is transmitted to the processor and converted into a spectrum for analysis.

[0037] By displaying the changes in the analysis spectrum on screen 4, the formation type, the state of drill bit 23, and possible geological changes can be determined, thereby adjusting drilling parameters in a timely manner to ensure the stability and safety of the drilling process.

[0038] Meanwhile, by setting an adjustment rod 6 at the bottom of the mounting frame 1, the installation height of the mounting frame 1 can be adjusted, thus making it suitable for different terrains.

[0039] Optionally, the processor in this embodiment may be an AT89S51 chip. The AT89S51 is a low-power, high-performance CMOS 8-bit processor; it integrates a general-purpose 8-bit central processing unit and an ISP Flash memory unit, enabling timely and effective processing of received information. It should be noted that the processor can be an integrated circuit chip with signal processing capabilities. This processor can be a general-purpose processor, including a central processing unit, network processor, etc.; it can also be a digital signal processor, application-specific integrated circuit, field-programmable gate array (FPGA), or other programmable logic devices, discrete gate or transistor logic devices, or discrete hardware components. It is not limited to the AT89S51 chip in this embodiment.

[0040] Display screen 4 can be an LCD display screen 4.

[0041] As an optional implementation scheme, refer to Figures 4-5 The drilling assembly 2 in this embodiment includes a cylindrical hammer body 21, and a plurality of gas-driven sub-hammers 22 are installed inside the cylindrical hammer body 21. A drill bit 23 is installed at the bottom of the sub-hammers 22. The plurality of sub-hammers 22 are distributed around the center of the cylindrical hammer body 21 in different circumferences.

[0042] In this embodiment, the cylindrical hammer body 21 not only serves as the main support structure of the entire assembly, but also bears the key functions of driving and guiding.

[0043] The cylindrical hammer body 21 is a hollow cylindrical structure whose internal space is cleverly utilized to install and accommodate multiple sub-hammers 22. This design not only improves the overall structural strength of the assembly but also ensures stability and accuracy during the drilling process.

[0044] Inside the cylindrical hammer body 21, along its length, are several gas-driven sub-hammers 22. These sub-hammers 22 are the main power source for drilling operations; they are driven by the pressure difference of the gas and reciprocate at high speed within the cylindrical hammer body 21. Each sub-hammer 22 has a drill bit 23 mounted at its bottom. These drill bits 23 are the tools used for the actual drilling operations, and their shape, material, and size can be customized according to different drilling requirements.

[0045] The cylindrical hammer body 21 is connected to the mounting frame 1 by a hydraulic telescopic rod.

[0046] To improve drilling efficiency and accuracy, the hammers 22 are not simply arranged along the center line of the cylindrical hammer body 21, but rather distributed around the center of the cylindrical hammer body 21 in different circumferential patterns. This design allows multiple hammers 22 and drill bits 23 to work simultaneously during drilling, breaking and cutting the rock or soil from multiple angles, thus greatly improving drilling speed and efficiency. Simultaneously, the circumferential distribution of the hammers 22 and drill bits 23 also reduces the load on a single drill bit 23 to some extent, extending its service life. High-pressure gas is injected into the cylindrical hammer body 21, creating a pressure difference to drive the hammers 22. Furthermore, the system can control the speed and force of the hammers 22 by adjusting the gas pressure and flow rate, thereby achieving precise control of the drilling process.

[0047] As an optional implementation, the mounting bracket 1 in this embodiment includes two hinged support members 11. The two support members 11 are fitted together to form a protective chamber, in which the punching assembly 2, the lifting assembly 3 and the processor are all disposed.

[0048] This embodiment features two hinged support members 11. One support member 11 is rotatably connected to the other, allowing the drilling assembly 2, lifting assembly 3, and processor, all housed within the support member 11, to be unfolded for subsequent operations. The drilling assembly 2 and lifting assembly 3 are offset at the bottom of the two support members 11.

[0049] Specifically, the support member 11 in this embodiment includes a mounting beam 12, a protective shell 13, and two mounting rods 14. The mounting beams 12 of the two support members 11 are hinged to each other, the two mounting rods 14 are installed below the mounting beams 12, and the protective shell 13 is located between the two mounting rods 14.

[0050] The mounting beam 12 and the two mounting rods 14 are installed perpendicular to each other, and the two mounting rods 14 can just hold the protective shell, so that the protective shell 13 can be installed more stably.

[0051] Optionally, in this embodiment, the mounting beam 12 and the two mounting rods 14 can be detachably connected by bolts, and the two sides of the protective shell 13 can be detachably connected to the two mounting rods 14 by bolts.

[0052] The protective shell 13 has several through holes 15. A reinforcing member 16 is provided between the two support members 11 to enhance the stability of the two support members 11 after they are deployed.

[0053] As an alternative implementation method, refer to Figures 4-5The lifting component 3 in this embodiment includes a storage bucket 31, a roller 32, a rope 33, and a drive motor 34. The roller 32 and the drive motor 34 are both mounted on the mounting frame 1 and are connected in transmission. One end of the rope 33 is mounted on the roller 32, and the other end of the rope 33 is connected to the storage bucket 31.

[0054] The drive motor 34 drives the roller 32 to reciprocate, thereby causing the rope 33 to move the storage bucket 31 back and forth in the vertical direction.

[0055] Optionally, the lifting component 3 in this embodiment also includes a gas detection device 35, which is disposed in the storage bucket 31 and electrically connected to the processor for real-time detection of toxic gases, flammable gases and oxygen in the drilling operation environment.

[0056] This allows operators to directly and clearly obtain the concentration values ​​of various gases inside the borehole, making it easier for them to determine whether the current air conditions inside the borehole are suitable for operation and to avoid dangerous situations.

[0057] Furthermore, the mounting bracket 1 in this embodiment is also equipped with a warning device 17, which is electrically connected to the processor. The warning device 17 works in conjunction with the gas detection device 35 to receive and respond to warning signals in order to perform warning actions; the warning device 17 can use a red LED light to issue a warning.

[0058] As an optional implementation, the adjusting rod 6 in this embodiment includes a sliding sleeve 61 and a fixed rod 62. The fixed rod 62 is installed at the bottom of the mounting bracket 1, and the sliding sleeve 61 is slidably disposed on the fixed rod 62. The sliding sleeve 61 is provided with a locking element for fixing the sliding sleeve 61. The fixed rod 62 is provided with a plurality of threaded holes 64 at intervals for cooperating with locking bolts 63. The sliding sleeve 61 is provided with holes, and the locking bolts 63 pass through the sliding sleeve 61 and are threadedly connected to the fixed rod 62. By adjusting the connection between the locking element and different threaded holes 64, the adjusting rod 6 can be adjusted.

[0059] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application.

Claims

1. An integrated equipment for excavating bored piles for high-voltage power line towers, characterized in that: The installation frame is provided with a punching assembly, a lifting assembly, a display screen, a vibration spectrum analyzer and a processor, and the punching assembly, the lifting assembly, the display screen and the vibration spectrum analyzer are electrically connected with the processor. The bottom of the installation frame is provided with an adjusting rod.

2. The hole digging and pile setting integrated device for high-voltage line towers according to claim 1, characterized in that: The punching assembly comprises a barrel-shaped hammer body, and a plurality of sub-hammers driven by gas are arranged in the barrel-shaped hammer body, and a drill bit is arranged at the bottom of each sub-hammer.

3. The hole digging and pile setting integrated device for high-voltage line towers according to claim 1, characterized in that: The installation frame comprises two support members hingedly connected with each other, and the two support members form a protection chamber after being attached.

4. The hole digging and pile setting integrated device for high-voltage line towers according to claim 3, characterized in that: The support member comprises a mounting beam, a protection shell and two mounting rods, the mounting beams of the two support members are hingedly connected with each other, the two mounting rods are arranged below the mounting beams, and the protection shell is arranged between the two mounting rods. The mounting beam and the two mounting rods are detachably connected, and the protection shell is detachably connected with the two mounting rods on both sides.

5. The hole digging and pile setting integrated device for high-voltage line towers according to claim 4, characterized in that: The protection shell is provided with a plurality of through holes.

6. The hole digging and pile setting integrated device for high-voltage line towers according to claim 3, characterized in that: A reinforcing member is arranged between the two support members.

7. The hole digging and pile setting integrated device for high-voltage line towers according to claim 1, characterized in that: The lifting assembly comprises a receiving barrel, a roller shaft, a rope and a driving motor, the roller shaft and the driving motor are arranged on the installation frame and are drivingly connected, one end of the rope is arranged on the roller shaft, and the other end of the rope is connected with the receiving barrel.

8. The hole digging and integrating device for high-voltage line tower according to claim 7, characterized in that: The lifting assembly further comprises a gas detection device arranged in the receiving barrel, and the gas detection device is electrically connected with the processor and is used for detecting toxic gas, flammable gas and oxygen in the hole digging environment in real time.

9. The hole digging integrated device for high-voltage line tower according to claim 1, characterized in that: The installation frame is further provided with a warning device electrically connected with the processor.

10. The hole digging and pile setting integrated apparatus for high-voltage line towers according to claim 1, characterized in that: The adjusting rod comprises a sliding sleeve, a locking bolt and a fixing rod, the fixing rod is arranged at the bottom of the installation frame, the sliding sleeve is slidingly arranged on the fixing rod, a plurality of screw holes matched with the locking bolt are arranged at intervals on the fixing rod, the sliding sleeve is provided with a hole, and the locking bolt penetrates through the sliding sleeve and is threadedly connected with the fixing rod.

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