Temperature sensor fixing structure for connector and connector socket
By employing a combination design of sensor element circuit board and thermally conductive silicone body in the temperature sensor fixing structure, and utilizing the interference fit of limiting protrusions and limiting grooves, the problem of temperature sensor movement or misalignment during insertion and removal is solved, achieving more accurate temperature monitoring and more stable connector socket assembly.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-03-17
AI Technical Summary
The existing temperature sensor fixing structure of electric vehicle charging sockets cannot axially limit the temperature sensor, which makes the sensor easy to move or deviate during insertion and removal, resulting in large temperature measurement errors.
The sensor adopts a combination structure of sensor element circuit board and thermally conductive silicone body. By setting first and second receiving grooves on the thermally conductive silicone body and using the interference fit of limiting protrusion and limiting groove, the axial and radial fixation of the sensor is realized, avoiding the movement or displacement of the sensor during the insertion and removal process.
This improves the installation stability and temperature measurement accuracy of the temperature sensor, reduces measurement errors, and ensures the accuracy of temperature monitoring and the robustness of connector socket assembly.
Smart Images

Figure CN224006210U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicle electrical connection technology, and in particular to a temperature sensor fixing structure and connector socket for connectors. Background Technology
[0002] Existing temperature sensor mounting structures for electric vehicle charging sockets typically use a semi-enclosed structure with the temperature sensor encased in a plastic shell. Due to structural and shape limitations of this type of mounting structure, after the temperature sensor is installed, the thermally conductive silicone can only provide radial positioning, not axial restraint. When the plug is axially inserted into the socket, the lack of axial restraint allows the temperature sensor to easily move or shift axially with the insertion and removal of the plug and socket, resulting in a significant difference between the monitored and actual temperatures and a large measurement error. Utility Model Content
[0003] The purpose of this invention is to address the problem that existing temperature sensor fixing structures cannot axially limit the temperature sensor, leading to easy axial movement or misalignment of the temperature sensor and resulting in large temperature measurement errors. This invention provides a temperature sensor fixing structure for connectors and a connector socket.
[0004] The technical solution adopted in this utility model is as follows:
[0005] A temperature sensor mounting structure for a connector includes: a sensor element circuit board, a thermally conductive silicone body, and a mounting base; the thermally conductive silicone body has a first receiving groove, and the sensor element circuit board can be radially embedded in the first receiving groove; the mounting base has a second receiving groove, and the thermally conductive silicone body is embedded in the second receiving groove; the mounting base can be detachably fixed to the connector housing.
[0006] The solution described in this utility model, by setting the sensor as a sensor element circuit board and providing a first receiving groove in conjunction with the thermally conductive silicone body, allows the sensor element circuit board to be radially embedded in the first receiving groove of the thermally conductive silicone body. Furthermore, by setting the thermally conductive silicone body to be embedded in a second receiving groove, the sensor and the thermally conductive silicone body are fixed and limited both axially and radially, preventing radial relative movement between the sensor element circuit board and the thermally conductive silicone body, and also preventing axial or radial movement of the thermally conductive silicone body relative to the fixed base. During the process of connector plug insertion into socket, the temperature sensor will not move axially or deviate, and can be close to the plug or socket terminal, thereby enabling more accurate monitoring of the temperature inside the connector, reducing measurement errors, and improving the accuracy of temperature monitoring by the temperature sensor.
[0007] Preferably, in the temperature sensor fixing structure for connectors described in this utility model, the sensor element circuit board is provided with an axially outwardly protruding first limiting protrusion; the first receiving groove is provided with an axially inwardly recessed first limiting groove; the first limiting protrusion and the first limiting groove are connected by an interference fit.
[0008] As a preferred embodiment of this utility model, by setting a first limiting protrusion and a first limiting groove, and the first limiting protrusion and the first limiting groove being connected by an interference fit, the axial limit of the sensor element circuit board can be further limited, so as to avoid the sensor element circuit board from axially shifting too far during the process of being installed into the first receiving groove, thereby reducing the possibility of relative movement or displacement between the sensor element circuit board and the first receiving groove, further improving the accuracy of the fixed positioning of the temperature sensor, and enhancing the accuracy of temperature monitoring by the temperature sensor.
[0009] Preferably, in the temperature sensor fixing structure for connectors described in this utility model, the thermally conductive silicone body is provided with a third receiving groove; one axial end of the third receiving groove is connected to the first receiving groove, and the other axial end of the third receiving groove is axially through; the opening of the third receiving groove faces the top surface of the thermally conductive silicone body, and is used to accommodate the sensor electrical signal line.
[0010] As a preferred embodiment of this utility model, by providing a third receiving groove, the sensor electrical signal line can be provided with an installation position, reducing the risk of the sensor electrical signal line being folded or tangled, thereby reducing the probability of poor contact of the sensor element circuit board and improving the stability of temperature monitoring; and with the opening of the third receiving groove facing the top surface of the heat-conducting silicone body, it can be pressed into the third receiving groove simultaneously during the radial embedding of the sensor element circuit board into the first receiving groove, making the installation of the temperature sensor fixing structure more convenient and reliable.
[0011] Preferably, in the temperature sensor fixing structure for connectors described in this utility model, the thermally conductive silicone body is a columnar body with a trapezoidal radial cross-section; the first accommodating groove opens to the top surface of the thermally conductive silicone body.
[0012] As a preferred embodiment of this utility model, by setting the thermally conductive silicone body as a columnar body with a trapezoidal radial cross section, the thermally conductive silicone body can be installed axially into the second receiving groove. The bottom surface is the bottom edge of the trapezoid, and the top surface is the top edge of the trapezoid. The first receiving groove is open to the top surface of the thermally conductive silicone body. If the thermally conductive silicone body is subjected to a radial force towards the top surface, the radial locking effect of the bottom surface is more secure, further reducing the probability of displacement or misalignment of the thermally conductive silicone body and improving the firmness of the temperature sensor fixation.
[0013] Preferably, in the temperature sensor fixing structure for connectors described in this utility model, the outer wall of the thermally conductive silicone body is provided with an axially extending first concave arc surface; the inner wall of the second receiving groove is provided with an inwardly convex first arc surface; the first convex arc surface and the first concave arc surface are matched in shape, thereby providing axial guidance for the thermally conductive silicone body, and can be interference-fitted with the first concave arc surface.
[0014] As a preferred embodiment of this utility model, by setting a first concave arc surface and a first convex arc surface, the first concave arc surface and the first convex arc surface can be connected by an interference fit. After the thermally conductive silicone body is installed and embedded in the second receiving groove, the first concave arc surface and the first convex arc surface cooperate with each other to restrict the radial rotation of the thermally conductive silicone body, further enhancing the limiting and fixing effect on the thermally conductive silicone body. Furthermore, by setting the first concave arc surface to extend axially, it can provide axial guidance for the thermally conductive silicone body, reducing the deformation or installation resistance of the installed thermally conductive silicone body, improving the assembly quality, and enhancing the adaptability of the structure installation.
[0015] Preferably, in the temperature sensor fixing structure for connectors described in this utility model, the bottom surface of the thermally conductive silicone body is provided with an axially extending second concave arc surface; the bottom surface of the second receiving groove is provided with an inwardly convex second arc surface; the second convex arc surface provides axial guidance for the thermally conductive silicone body and can be connected with the second concave arc surface in a concave-convex fit.
[0016] As a preferred embodiment of this utility model, by providing a concave-convex connection between the second concave arc surface and the second convex arc surface, the lateral displacement of the thermally conductive silicone body can be restricted, further enhancing the limiting and fixing effect on the thermally conductive silicone body, and providing axial guidance for the thermally conductive silicone body, reducing the deformation or installation resistance of the installed thermally conductive silicone body, improving the assembly quality, and enhancing the adaptability of the structure for installation.
[0017] To achieve the objectives of this invention, the present invention also provides a connector socket, which includes not only the temperature sensor fixing structure described above, but also: a housing, a terminal assembly, a temperature sensor fixing structure, a resistor, a sealing body, a DC terminal, and a tail cover; the DC terminal is fixedly connected to the terminal assembly; the terminal assembly, the temperature sensor fixing structure, the resistor, and the sealing body are sequentially fitted into the housing along the axial direction; the tail cover is fitted onto the housing.
[0018] The connector socket of this invention, by setting the temperature sensor fixing structure, can limit and fix the temperature sensor axially and radially, so that the temperature sensor is not easily displaced or misaligned. The terminal assembly, temperature sensor fixing structure, resistor and sealing body, and the positions of the terminal assembly and temperature sensor fixing structure are all positioned and sequentially fitted into the housing axially. During the installation process, only axial fitting force exists and will not affect the position of the temperature sensor fixing structure. This enhances the assembly firmness of the connector socket, reduces the mechanical installation error and misalignment possibility of each component, and improves the stability of the connector socket performance.
[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0020] The sensor element circuit board can be radially embedded in the first receiving groove of the thermally conductive silicone body, and then the thermally conductive silicone body is embedded in the second receiving groove. The sensor and the thermally conductive silicone body are fixed and limited in both the axial and radial directions, which prevents the sensor element circuit board and the thermally conductive silicone body from moving radially relative to each other, and also prevents the thermally conductive silicone body from moving axially or radially relative to the fixed seat. During the process of connector plug and socket insertion, the thermally conductive silicone body and terminal assembly form an interference fit, which makes the fit tighter and allows for more intuitive monitoring of the temperature rise of the terminal, thereby improving the accuracy and precision of monitoring. Attached Figure Description
[0021] Figure 1 This is an exploded three-dimensional view of the connector socket of this utility model;
[0022] Figure 2 This is a first three-dimensional structural diagram of the thermally conductive silicone body of this utility model;
[0023] Figure 3 This is a second three-dimensional structural diagram of the thermally conductive silicone body of this utility model;
[0024] Figure 4 This is a three-dimensional structural diagram of the fixing base of this utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the sensor element circuit board of this utility model;
[0026] Figure 6 This is a schematic diagram of the installation state of the thermally conductive silicone body of this utility model being inserted into the second receiving groove;
[0027] Figure 7 This is a cross-sectional schematic diagram of the connector socket of this utility model;
[0028] Figure 8 yes Figure 7 A magnified view of a portion of coil A;
[0029] Icons: 1. Sensor element circuit board; 11. First limiting protrusion; 12. Sensor electrical signal line; 2. Thermally conductive silicone body; 21. First receiving groove; 211. First limiting groove; 22. Third receiving groove; 23. First concave arc surface; 24. Second concave arc surface; 3. Fixing base; 31. Second receiving groove; 311. First convex arc surface; 312. Second convex arc surface; 4. Housing; 5. Terminal assembly; 6. Resistor; 7. Sealing body; 8. DC terminal; 9. Tail cover. Detailed Implementation
[0030] The present invention will now be described in detail with reference to the accompanying drawings.
[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0032] Example 1
[0033] like Figure 1 , Figure 2 and Figure 3 As shown, this embodiment discloses a temperature sensor fixing structure for a connector, including: a sensor element circuit board 1, a thermally conductive silicone body 2, and a fixing base 3; the thermally conductive silicone body 2 is provided with a first receiving groove 21, and the sensor element circuit board 1 can be radially embedded in the first receiving groove 21; the fixing base 3 is provided with a second receiving groove 31, and the thermally conductive silicone body 2 is embedded in the second receiving groove 31; the fixing base 3 can be detachably fixed to the housing 4 of the connector.
[0034] It should be noted that the first to third aspects of this utility model are limited to clear description and are not explained with specific numerical values. "Interlocking" is understood as two embedded components, where one component is embedded within another component or structure.
[0035] For details, please refer to Figure 2 and Figure 5 As shown, the sensor element circuit board 1 is provided with an axially outward protruding first limiting protrusion 11; the first receiving groove 21 is provided with an axially concave first limiting groove 211; the first limiting protrusion 11 and the first limiting groove 211 are connected by an interference fit.
[0036] For details, please refer to Figure 2 As shown, the thermally conductive silicone body 2 is provided with a third receiving groove 22; one axial end of the third receiving groove 22 is connected to the first receiving groove 21, and the other axial end of the third receiving groove 22 is axially connected; the opening of the third receiving groove 22 faces the top surface of the thermally conductive silicone body 2, and is used to accommodate the sensor electrical signal line 12.
[0037] Specifically, such as Figure 3 , Figure 4 As shown, the thermally conductive silicone body 2 is a columnar body with a trapezoidal radial cross-section; the first receiving groove 21 is open to the top surface of the thermally conductive silicone body 2.
[0038] Specifically, such as Figure 3 , Figure 4 and Figure 7 As shown, the outer side wall of the thermally conductive silicone body 2 is provided with an axially extending first concave arc surface 23; the inner side wall of the second receiving groove 31 is provided with an inwardly convex first arc surface 311; the first arc surface 311 and the first concave arc surface 23 are matched in shape, thereby providing axial guidance for the thermally conductive silicone body 2, and can be connected with the first concave arc surface 23 by interference fit.
[0039] Specifically, such as Figure 3 and Figure 4 As shown, the bottom surface of the thermally conductive silicone body 2 is provided with an axially extending second concave arc surface 24; the bottom surface of the second receiving groove 31 is provided with an inwardly convex second arc surface 312; the second arc surface 312 provides axial guidance for the thermally conductive silicone body 2 and can be connected to the second concave arc surface 24 in a concave-convex fit.
[0040] Example 2:
[0041] like Figure 1 and Figure 8 As shown, a connector socket includes not only the temperature sensor fixing structure of Embodiment 1, but also: a housing 4, a terminal assembly 5, a temperature sensor fixing structure, a resistor 6, a sealing body 7, a DC terminal 8, and a tail cover 9; the DC terminal 8 is fixedly connected to the terminal assembly 5; the terminal assembly 5, the temperature sensor fixing structure, the resistor 6, and the sealing body 7 are sequentially fitted into the housing 4 along the axial direction; the tail cover 9 covers the housing 4. The DC terminal 8 described in this invention is understood as a direct current component or a direct current signal component.
[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A temperature sensor fixing structure for a connector, characterized by, The temperature sensor fixing structure comprises a sensor element circuit board (1), a heat-conducting silica gel body (2) and a fixing base (3); the heat-conducting silica gel body (2) is provided with a first accommodating groove (21), and the sensor element circuit board (1) can be radially embedded in the first accommodating groove (21); the fixing base (3) is provided with a second accommodating groove (31), and the heat-conducting silica gel body (2) is embedded in the second accommodating groove (31); and the fixing base (3) can be detachably fixed to a shell (4) of a connector. The sensor element circuit board (1) is provided with a first limiting protrusion (11) protruding outward in an axial direction; the first accommodating groove (21) is provided with a first limiting groove (211) recessed inward in an axial direction; and the first limiting protrusion (11) and the first limiting groove (211) are connected in an interference fit.
2. The temperature sensor fixing structure for a connector according to claim 1, characterized by, The heat-conducting silica gel body (2) is provided with a third accommodating groove (22); one end of the third accommodating groove (22) in an axial direction is communicated with the first accommodating groove (21), and the other end of the third accommodating groove (22) in the axial direction is axially penetrated; and an opening of the third accommodating groove (22) faces a top surface of the heat-conducting silica gel body (2), and is used for accommodating a sensor electric signal line (12).
3. The temperature sensor fixing structure for a connector according to claim 1, characterized by, The heat-conducting silica gel body (2) is a columnar body with a trapezoidal radial cross section; and the first accommodating groove (21) is open to the top surface of the heat-conducting silica gel body (2).
4. The temperature sensor fixing structure for a connector according to claim 1, characterized by, An outer side wall of the heat-conducting silica gel body (2) is provided with a first concave arc surface (23) extending in an axial direction; an inner side wall of the second accommodating groove (31) is provided with a first convex arc surface (311) protruding inward; the first convex arc surface (311) and the first concave arc surface (23) are matched in shape, thereby providing axial guidance for the heat-conducting silica gel body (2) and enabling the first convex arc surface (311) and the first concave arc surface (23) to be connected in an interference fit.
5. The temperature sensor fixing structure for a connector according to claim 1, characterized by, A bottom surface of the heat-conducting silica gel body (2) is provided with a second concave arc surface (24) extending in an axial direction; a bottom surface of the second accommodating groove (31) is provided with a second convex arc surface (312) protruding inward; the second convex arc surface (312) provides axial guidance for the heat-conducting silica gel body (2) and enables the second convex arc surface (312) and the second concave arc surface (24) to be connected in a concave-convex fit.
6. The temperature sensor fixing structure for a connector according to claim 1, characterized by The temperature sensor fixing structure comprises a sensor element circuit board (1), a heat-conducting silica gel body (2) and a fixing base (3); the heat-conducting silica gel body (2) is provided with a first accommodating groove (21), and the sensor element circuit board (1) can be radially embedded in the first accommodating groove (21); the fixing base (3) is provided with a second accommodating groove (31), and the heat-conducting silica gel body (2) is embedded in the second accommodating groove (31); and the fixing base (3) can be detachably fixed to a shell (4) of a connector.
7. A connector jack, characterized by The temperature sensor fixing structure comprises a sensor element circuit board (1), a heat-conducting silica gel body (2) and a fixing base (3); the heat-conducting silica gel body (2) is provided with a first accommodating groove (21), and the sensor element circuit board (1) can be radially embedded in the first accommodating groove (21); the fixing base (3) is provided with a second accommodating groove (31), and the heat-conducting silica gel body (2) is embedded in the second accommodating groove (31); and the fixing base (3) can be detachably fixed to a shell (4) of a connector.