Silicon carbide ceramic part forming die

By introducing automatic water injection and vibration components into silicon carbide ceramic molding dies, the problems of time-consuming and labor-intensive demolding and uneven material distribution have been solved, realizing automated demolding and the production of ceramic parts with smooth surfaces.

CN224012592UActive Publication Date: 2026-03-20HANGZHOU HERUI SEMICONDUCTOR TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520493214.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-03-20
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

In the current production of silicon carbide ceramic parts, the demolding process is time-consuming and labor-intensive, and the uneven distribution of raw materials results in a grainy surface texture, which affects product quality.

Method used

A silicon carbide ceramic molding die was designed, equipped with a water injection component and a vibration component. The water injection component automatically sprays water through a flow pump to facilitate demolding, while the vibration component uses a vibration motor to uniformly compact the material.

Benefits of technology

Automated demolding was achieved, which improved production efficiency, ensured a smooth surface for ceramic parts, and enhanced product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silicon carbide ceramic part forming die, which belongs to the technical field of forming dies and comprises an upper die holder and a lower die holder, a mounting cavity is formed inside the upper die holder, a female die is arranged on the lower die holder, and a water injection component for sprinkling water into the female die is arranged inside the lower die holder. The water injection assembly comprises a water storage cavity formed in the female die, a flow pump, a water outlet pipe and a water inlet pipe, wherein the water outlet pipe and the water inlet pipe are connected to a water outlet and a water inlet of the flow pump, and the water outlet pipe is communicated with the water storage cavity. A vibration assembly is mounted in the mounting cavity; the water injection assembly is arranged, the water inlet pipe is connected with an external water source, flow is pumped into the water outlet pipe through the flow pump and enters the water storage cavity, and when the water level reaches the water outlet groove, the water can be discharged from the water outlet groove, enters the female die, flows downwards from the top of the female die and infiltrates the female die, so that a ceramic part is conveniently demolded, and clean water does not need to be manually sprayed; the use is more time-saving and labor-saving.
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Description

Technical Field

[0001] This utility model belongs to the field of molding die technology, specifically relating to a molding die for silicon carbide ceramic parts. Background Technology

[0002] A molding die, also known as a mold, is a mold made to scale according to the shape and structure of a real object. It is a tool used to shape material into a specific form by pressing or casting. Molding dies are commonly used in the production of silicon carbide ceramic parts. Plastic raw materials are added to a preheated feeding chamber, and then pressure is applied to the pressure column. The silicon carbide ceramic raw material melts under high temperature and pressure and enters the mold cavity through the gating system.

[0003] It gradually hardens and takes shape, thus allowing it to be die-cast.

[0004] When die-casting silicon carbide ceramic parts, water needs to be sprayed into the mold first to facilitate demolding. Currently, most of these processes are done manually by spraying or applying water, which is time-consuming and labor-intensive. In addition, when silicon carbide ceramic raw materials enter the mold cavity, uneven injection during the die-casting process may result in a grainy texture on the surface, affecting the quality of the ceramic parts. Utility Model Content

[0005] The purpose of this invention is to provide a silicon carbide ceramic component molding die to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a silicon carbide ceramic component molding die, comprising an upper mold base and a lower mold base with an internal mounting cavity, wherein a concave mold is provided on the lower mold base, and a water injection component for spraying water into the concave mold is provided inside the lower mold base, the water injection component comprising a water storage cavity formed in the concave mold, a flow pump, and an outlet pipe and an inlet pipe connected to the outlet and inlet of the flow pump, wherein the outlet pipe is connected to the water storage cavity;

[0007] A vibration assembly is installed inside the mounting cavity. The vibration assembly includes a vibration motor and springs disposed on both sides of the vibration motor.

[0008] Preferably, a punch corresponding to the die is mounted on the upper die holder.

[0009] Preferably, a positioning element and a guide element are provided between the upper mold base and the lower mold base.

[0010] Preferably, the positioning component includes a positioning rod and a positioning post installed at the bottom of the upper mold base, the positioning post being installed at the top of the lower mold base, and the positioning post having a positioning hole that matches the positioning rod.

[0011] Preferably, the guide includes at least four guide posts and guide holes that match the at least four guide posts. The at least four guide posts are symmetrically installed on the bottom of the upper mold base, and the guide holes are opened on the lower mold base.

[0012] Preferably, a water outlet groove is provided at the inner edge of the concave mold, and the water outlet groove is connected to the water storage cavity.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) By setting up a water injection component, the water inlet pipe is connected to an external water source, and the flow pump pumps the flow into the water outlet pipe and into the water storage chamber. When the water level reaches the water outlet tank, it can be discharged from the water outlet tank and enter the concave mold. It flows down from the top of the concave mold to wet the concave mold, so that the ceramic parts can be demolded. Moreover, there is no need to manually spray clean water, making it more time-saving and labor-saving.

[0015] (2) By setting up a vibration component, the upper mold base is provided with an installation cavity. The vibration motor base or flange transmits longitudinal and transverse vibrations to the upper mold base and the punch, thereby driving the lower mold base and the die to vibrate. This makes the carbonized ceramic material in the die compacted evenly, ensuring that the surface of the ceramic parts after die casting is smooth and improving the production quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a bottom view of the upper mold base of this utility model;

[0018] Figure 3 This is a top view of the lower mold base of this utility model;

[0019] Figure 4 for Figure 3 Enlarged view of region A in the image.

[0020] In the diagram: 1-Upper mold base; 2-Punch; 3-Guide post; 4-Guide hole; 5-Lower mold base; 6-Flow pump; 7-Outlet pipe; 8-Inlet pipe; 9-Die; 10-Positioning post; 11-Positioning rod; 12-Vibration motor; 13-Spring; 14-Water storage cavity; 15-Outlet trough. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4 As shown, the present invention provides the following technical solution: a silicon carbide ceramic component molding die, including an upper mold base 1 and a lower mold base 5 with an internal mounting cavity, a concave mold 9 on the lower mold base 5, and a water injection component for spraying water into the concave mold 9 is provided inside the lower mold base 5. The water injection component includes a water storage cavity 14 formed in the concave mold 9, a flow pump 6, and an outlet pipe 7 and an inlet pipe 8 connected to the outlet and inlet of the flow pump 6. The outlet pipe 7 is connected to the water storage cavity 14.

[0023] A vibration assembly is installed inside the mounting cavity. The vibration assembly includes a vibration motor 12 and springs 13 disposed on both sides of the vibration motor 12.

[0024] In response to the above, when using this silicon carbide ceramic component molding mold, before closing the mold, connect the water inlet pipe 8 to an external water source or water tank, start the flow pump 6 through the external control device, and the flow pump 6 pumps the water in the water inlet pipe 8 into the water outlet pipe 7 and into the water storage chamber 14. When the water level reaches the water outlet of the concave mold 9, it flows out from the water outlet into the concave mold 9, wetting the concave mold 9, so that the ceramic component can be demolded, and there is no need to manually spray clean water.

[0025] After the upper mold base 1 and the lower mold base 5 are closed, ceramic material is injected into the cavity mold 9 through the injection mechanism box. After injection, the vibration motor 12 is started through the external control device. The vibration motor 12 drives the lower mold base 5 and the cavity mold 9 to vibrate, so that the silicon carbide ceramic material in the cavity mold 9 is vibrated evenly, ensuring that the surface of the produced silicon carbide ceramic parts is smooth.

[0026] Specifically, in Figure 1 and Figure 2 As shown, in this utility model, a punch 2 corresponding to the concave mold 9 is installed on the upper mold base 1, which facilitates the die casting of ceramic parts.

[0027] Specifically, such as Figure 1 As shown in the figure, in this utility model, a positioning element and a guide element are provided between the upper mold base 1 and the lower mold base 5, which play a positioning and guiding role when the upper mold base 1 and the lower mold base 5 are closed.

[0028] Specifically, such as Figures 1-3 As shown, in one embodiment, regarding the above-mentioned positioning member and guide member:

[0029] The positioning components include a positioning rod 11 installed at the bottom of the upper mold base 1 and a positioning post 10. The positioning post 10 is installed at the top of the lower mold base 5, and a positioning hole matching the positioning rod 11 is opened in the positioning post 10.

[0030] The guide component includes at least four guide posts 3 and guide holes 4 that match the at least four guide posts 3. The at least four guide posts 3 are symmetrically installed on the bottom of the upper mold base 1, and the guide holes 4 are opened on the lower mold base 5.

[0031] In response to the above, when the upper mold base 1 and the lower mold base 5 are closed, the upper mold base 1 is connected to an external driving device, which drives the upper mold base 1 to move downward, so that the guide post 3 enters the guide hole 4 and the positioning rod 11 enters the positioning hole of the positioning post 10. The punch 2 and the die 9 will not be misaligned, thus ensuring the production quality of silicon carbide ceramic parts.

[0032] In addition, such as Figure 4 As shown, in this utility model, a water outlet groove 15 is provided at the inner edge of the concave mold 9. The water outlet groove 15 is located on the top of the concave mold 9 to facilitate the wetting of the concave mold 9 with clean water. Multiple water outlet holes can be provided on the water outlet groove 15 to facilitate the control of the water output. The water outlet groove 15 is connected to the water storage cavity 14.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A molding die for silicon carbide ceramic parts, characterized in that: It includes an upper mold base (1) and a lower mold base (5) with an internal mounting cavity. The lower mold base (5) is provided with a concave mold (9), and the interior of the lower mold base (5) is provided with a water injection component for spraying water into the concave mold (9). The water injection component includes a water storage cavity (14) formed in the concave mold (9), a flow pump (6), and an outlet pipe (7) and an inlet pipe (8) connected to the outlet and inlet of the flow pump (6). The outlet pipe (7) is connected to the water storage cavity (14). The installation cavity is equipped with a vibration assembly, which includes a vibration motor (12) and springs (13) disposed on both sides of the vibration motor (12).

2. The silicon carbide ceramic component molding die according to claim 1, characterized in that: The upper mold base (1) is equipped with a punch (2) corresponding to the die (9).

3. The silicon carbide ceramic component molding die according to claim 1, characterized in that: Positioning components and guide components are provided between the upper mold base (1) and the lower mold base (5).

4. The silicon carbide ceramic component molding die according to claim 3, characterized in that: The positioning components include a positioning rod (11) installed at the bottom of the upper mold base (1) and a positioning post (10). The positioning post (10) is installed at the top of the lower mold base (5), and a positioning hole matching the positioning rod (11) is provided in the positioning post (10).

5. The silicon carbide ceramic component molding die according to claim 3, characterized in that: The guide includes at least four guide posts (3) and guide holes (4) that match the at least four guide posts (3). The at least four guide posts (3) are symmetrically installed on the bottom of the upper mold base (1), and the guide holes (4) are opened on the lower mold base (5).

6. The silicon carbide ceramic component molding die according to claim 1, characterized in that: A water outlet groove (15) is provided at the inner edge of the concave mold (9), and the water outlet groove (15) is connected to the water storage cavity (14).