Platform for detecting comprehensive quality of rolling and packaging assembly
By designing a comprehensive quality inspection platform for packaging assemblies, the operating status of packaging equipment can be monitored in real time. This solves the problem of equipment failures not being detected in a timely manner under the traditional periodic maintenance model, achieving efficient inspection and maintenance and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional scheduled maintenance methods cannot monitor the operating status and working conditions of packaging equipment in real time, resulting in equipment failures not being detected in time, causing downtime and production interruptions.
Design a comprehensive quality inspection platform for cigarette packaging assemblies, including an equipment base frame, moving components, inspection head, inspection sensors, and a data computer. The platform controls inspection parameters through a human-machine interface, monitors the rotational runout of the equipment and the status of the cigarette conveyor belt in real time, and enables regular inspection, maintenance, and quality evaluation.
It improves detection accuracy and efficiency, reduces maintenance time and costs, enhances the applicability and intelligence of the device, and prevents excessive wear of assemblies.
Smart Images

Figure CN224019032U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a roll pack assembly piece technical field, concretely is a roll pack assembly piece comprehensive quality detection platform. BACKGROUND
[0002] With the development of social economy and the continuous increase of our country's smokers, the labor productivity of tobacco production enterprises gradually increases, and the equipment used also becomes more advanced.
[0003] In the tobacco industry, due to the complexity of the roll pack equipment and the wear caused by long-time operation, the traditional regular maintenance mode can only carry out routine inspection at fixed time intervals, and cannot monitor the running state and working condition of the equipment in real time. Due to the long running time of the equipment and the different degrees of wear, the equipment may fail during operation, and the problem cannot be found and solved in time, thereby causing shutdown and production interruption. Therefore, a roll pack assembly piece comprehensive quality detection platform is proposed. UTILITY MODEL CONTENTS
[0004] Based on this, the utility model aims at providing a roll pack assembly piece comprehensive quality detection platform to solve the technical problems proposed in the above background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a roll pack assembly piece comprehensive quality detection platform, comprising an equipment chassis and a moving assembly, the top end of the equipment chassis is fixed with a vertical plate on one side, the vertical plate is installed with a first driving part on one side, the output end of the first driving part is provided with a main shaft unit, the bottom end of the main shaft unit is provided with a fixing seat installed on the top end of the equipment chassis, and the transmission end of the main shaft unit is installed with a cutter head assembly piece, one side of the cutter head assembly piece is provided with a support seat installed on the top end of the equipment chassis, the top end of the support seat is fixed with an L-shaped connecting block, one side of the L-shaped connecting block is installed with a detection head for inspecting the assembly piece, the side of the top end of the equipment chassis close to the cutter head assembly piece is installed with a fixed support, the fixed support is installed with a belt support on it, the belt support is provided with a cigarette group belt assembly piece, and the inside of the belt support is provided with a driving roller for rotating the cigarette group belt assembly piece, one end of the driving roller is installed with a second driving part, and the two sides of the cigarette group belt assembly piece are provided with detection sensors installed on the belt support.
[0006] As a preferred technical scheme, the bottom end of the equipment chassis is installed with an anti-vibration foot at each corner, and the top end of the equipment chassis is provided with an equipment protective cover for protecting the cutter head assembly piece and the cigarette group belt assembly piece.
[0007] As a preferred technical scheme, an operation panel wire slot column is arranged between the cutter head assembly piece and the cigarette group belt assembly piece, a control panel is arranged on the operation panel wire slot column, and a data computer is arranged on one side of the control panel.
[0008] As a preferred technical scheme, the moving assembly comprises sliding blocks fixed to the two sides of the bottom end of the support base, two groups of recesses are formed in the sliding blocks, limit springs are arranged in the recesses, limit plates are fixed to the bottom end of the limit springs, movable plates are fixed to the bottom end of the limit plates, and rolling balls are rotatably connected to the bottom end of the movable plates.
[0009] As a preferred technical scheme, the device base frame is provided with a sliding groove at the top end for the movement of the two groups of sliding blocks, and a plurality of clamping grooves for the clamping of the rolling balls are formed in the inner wall of the sliding groove.
[0010] As a preferred technical scheme, the device base frame is provided with an electric push rod, the movable rod end of the electric push rod is fixed with a placing plate, a plurality of spring telescopic rods are fixed to the two sides of the top end of the placing plate, and inclined plates are abutted at the top end of the spring telescopic rods.
[0011] As a preferred technical scheme, the inclined plate is fixed with a base rod on the side away from the spring telescopic rods, and connecting plates are rotatably arranged at the two ends of the base rod and fixed to the placing plate.
[0012] In summary, the utility model mainly has the following beneficial effects:
[0013] 1. The utility model discloses a device for detecting the rotating jump of a total assembly piece of a cutter head assembly, which comprises a support base, a device base frame, a control panel, a detection head, a detection sensor and a data computer.
[0014] 2. The utility model discloses a device for detecting the rotating jump of a total assembly piece of a cutter head assembly, which comprises a support base, a device base frame, a control panel, a detection head, a detection sensor and a data computer. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall assembly of the utility model;
[0016] Figure 2 It is a schematic diagram of the top end assembly of the device base frame of the utility model;
[0017] Figure 3This is a schematic diagram of the tobacco conveyor belt assembly of this utility model;
[0018] Figure 4 This is a schematic diagram of the cutter head assembly of this utility model;
[0019] Figure 5 This is a schematic diagram of the mobile component of this utility model;
[0020] Figure 6 For the present utility model Figure 5 Enlarged view of point A in the middle;
[0021] Figure 7 This is a schematic diagram of the inclined plate of this utility model.
[0022] In the diagram: 100, Equipment base frame; 101, Vibration-resistant foot; 110, Equipment protective cover; 120, Vertical plate; 130, First drive component; 140, Fixed base; 150, Main spindle unit; 160, Cutter head assembly; 170, Support base; 180, L-shaped connecting block; 190, Detection head; 1910, Operation panel cable tray column; 1920, Control panel; 1930, Data computer; 1940, Fixed bracket; 1950, Belt bracket; 1960, Second drive component; 1970, Drive roller; 1980, Group tobacco belt assembly; 1990, Detection sensor;
[0023] 200. Moving component; 210. Slider; 211. Slide groove; 212. Groove; 220. Limiting spring; 230. Limiting plate; 240. Movable plate; 250. Ball bearing; 251. Slot; 260. Electric push rod; 270. Placement plate; 280. Spring telescopic rod; 290. Inclined plate; 2910. Base rod; 2920. Connecting plate. Detailed Implementation
[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0025] The embodiments of this utility model will be described below based on its overall structure.
[0026] A comprehensive quality inspection platform for packaged assemblies, such as Figures 1-7As shown, including device chassis 100 and mobile components 200, device chassis 100 top end side fixed with vertical plate 120, vertical plate 120 side mounted with first drive 130, first drive 130 output end provided with spindle unit 150, spindle unit 150 bottom end provided with fixed seat 140 mounted on the top end of device chassis 100, and spindle unit 150 drive end mounted with cutter head assembly 160, cutter head assembly 160 side provided with support seat 170 mounted on the top end of device chassis 100, support seat 170 top end fixed with L-shaped connecting block 180, L-shaped connecting block 180 side mounted with detection head 190 for assembly detection, device chassis 100 top front end near cutter head assembly 160 side mounted with fixed support 1940, fixed support 1940 mounted with belt support 1950, belt support 1950 provided with cigarette assembling belt assembly 1980, and belt support 1950 inside provided with drive roller 1970 for cigarette assembling belt assembly 1980 rotation, drive roller 1970 one end mounted with second drive 1960, cigarette assembling belt assembly 1980 both sides provided with detection sensor 1990 mounted on belt support 1950, cutter head assembly 160 and cigarette assembling belt assembly 1980 between provided with operating panel wire slot column 1910, operating panel wire slot column 1910 provided with control panel 1920, control panel 1920 side provided with data computer 1930.
[0027] The operator installs the cutter head assembly 160 to the spindle unit 150, inputs the detection parameters through the man-machine interface of the control panel 1920, and controls the start and stop of the instrument. Then the first drive 130 is started to drive the cutter head assembly 160 to rotate through the spindle unit 150. Then the detection head 190 detects the runout of the cutter head assembly 160 during rotation. For the cigarette assembling belt assembly 1980, it is installed on the belt support 1950, and the second drive 1960 is started to drive the cigarette assembling belt assembly 1980 to rotate through the drive roller 1970. The detection sensor 1990 detects the cigarette assembling belt assembly 1980 during rotation. The data of the assembly detection is transmitted to the data computer 1930 for data calculation. This effectively improves the precision, efficiency and intelligence of the device. Regular inspection, maintenance, repair, quality evaluation and testing of the assembly can prevent excessive wear and tear, reduce maintenance time and cost.
[0028] Please refer to Figures 2 to 4 , the bottom end of the device chassis 100 is provided with anti-vibration feet 101, and the top end of the device chassis 100 is provided with a device protection cover 110 for protecting the cutter head assembly 160 and the cigarette assembling belt assembly 1980.
[0029] Through the setting shockproof foot 101 can effectively reduce the external mechanical vibration on the test data interference, ensure the accuracy and repeatability of test results, through the equipment protection cover 110 can resist dust, liquid splash and other environmental pollutants into the device inside, avoid circuit short circuit or sensor failure.
[0030] Please see Figure 5 and Figure 6 , the moving assembly 200 includes fixed on both sides of the support base 170 bottom two slide block 210, two groups of slide block 210 are internally provided with two groups of grooves 212, the groove 212 is internally provided with a limiting spring 220, the limiting spring 220 bottom fixed with a limit plate 230, the limit plate 230 bottom fixed with a movable plate 240, the movable plate 240 bottom rotatingly connected with a ball 250, the equipment chassis 100 top is provided with two groups of slide block 210 moving slide groove 211, the slide groove 211 inner wall bottom is provided with a plurality of groups of anastomosis ball 250's clamping groove 251.
[0031] By pulling the support base 170, make support base 170 through the slide block 210 drive L type connecting block 180 and detection head 190 move, support base 170 in the movement through the rotation of the ball 250 and drive movable plate 240 and limit plate 230 extrude limiting spring 220, make the ball 250 to the groove 212 moves and separates from the limit of the clamping groove 251, facilitate to leave enough space for the installation of different assembly detection at the same time can also be required to adjust the detection position, greatly enhance the applicability of the device.
[0032] Please see Figure 1 , Figure 2 and Figure 7 , the equipment chassis 100 is internally provided with an electric push rod 260, the electric push rod 260 movable rod end fixed with a placement plate 270, the placement plate 270 top two sides are fixed with a plurality of spring telescopic rod 280, the spring telescopic rod 280 top abuts with the inclined plate 290, the inclined plate 290 is internally fixed with a base bar 2910 away from the spring telescopic rod 280 side, the base bar 2910 both ends rotatingly connected with a connecting plate 2920, the connecting plate 2920 and the placement plate 270 are fixed.
[0033] In the installation assembly, place it on the placement plate 270, through the weight of the assembly itself will be extruded on both sides of the inclined plate 290, make the inclined plate 290 rotate through the base bar 2910 and compress the spring telescopic rod 280, and under the action of the spring telescopic rod 280 make the inclined plate 290 on the assembly to exert a certain clamping force, effectively prevent the assembly on the placement plate 270 rolling, at this time start the electric push rod 260, make it drive the assembly on the placement plate 270 rises, until with the spindle unit 150 at the same horizontal center, and then push the assembly and spindle unit 150 connection detection.
[0034] In use, by installing the cutter head assembly piece 160 to the main shaft unit 150, the input of detection parameters and the start-stop control of the instrument equipment are completed through the human-computer interaction interface of the control panel 1920, then the first driving piece 130 is started to make the cutter head assembly piece 160 rotate, then the detection head 190 detects the runout of the cutter head assembly piece 160 during rotation, and the cigarette group belt assembly piece 1980 is installed to the belt support 1950, the second driving piece 1960 is started to drive the cigarette group belt assembly piece 1980 to rotate, the detection sensor 1990 detects during the rotation of the cigarette group belt assembly piece 1980, the data of the assembly piece detection is transmitted to the data computer 1930 for data calculation, effectively ensuring the comprehensive improvement of the precision, efficiency and intelligent level of the device, and the assembly piece is periodically checked, repaired, repaired, quality evaluated and tested, which can prevent the assembly piece from being excessively worn, reduce the maintenance time and reduce the maintenance cost, and the parts not involved in the device are the same as the prior art or can be realized by using the prior art.
[0035] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and the person skilled in the art can make non-creative modification, replacement and change of the embodiments according to the needs after reading the specification without departing from the principles and purposes of the utility model, but as long as in the range of the claims of the utility model, it is protected by the patent law.
Claims
1. A comprehensive quality inspection platform for packaged assemblies, comprising a base frame (100) and a moving component (200), characterized in that: A vertical plate (120) is fixed to one side of the top of the equipment base (100). A first driving component (130) is installed on one side of the vertical plate (120). A spindle unit (150) is provided at the output end of the first driving component (130). A fixed seat (140) is provided at the bottom end of the spindle unit (150) and installed at the top of the equipment base (100). A cutter head assembly (160) is installed at the transmission end of the spindle unit (150). A support seat (170) is provided on one side of the cutter head assembly (160) and installed at the top of the equipment base (100). An L-shaped connecting block (180) is fixed at the top of the support seat (170). A pair of connecting blocks is installed on one side of the L-shaped connecting block (180). The inspection head (190) for component inspection has a fixed bracket (1940) installed on the front end of the top of the equipment base frame (100) near the cutter head assembly (160). A belt bracket (1950) is installed on the fixed bracket (1940). A tobacco belt assembly (1980) is provided on the belt bracket (1950). A drive roller (1970) for rotating the tobacco belt assembly (1980) is provided inside the belt bracket (1950). A second drive component (1960) is installed at one end of the drive roller (1970). Inspection sensors (1990) installed on the belt bracket (1950) are provided on both sides of the tobacco belt assembly (1980).
2. The comprehensive quality inspection platform for packaged assemblies according to claim 1, characterized in that: The equipment base frame (100) is equipped with anti-vibration feet (101) at the four corners of the bottom, and the top of the equipment base frame (100) is provided with an equipment protective cover (110) that protects the cutter head assembly (160) and the smoke belt assembly (1980).
3. The comprehensive quality inspection platform for packaged assembly according to claim 1, characterized in that: An operation panel groove post (1910) is provided between the cutter head assembly (160) and the tobacco belt assembly (1980). A control panel (1920) is provided on the operation panel groove post (1910). A data computer (1930) is provided on one side of the control panel (1920).
4. The comprehensive quality inspection platform for roll-and-package assemblies according to claim 1, characterized in that: The moving component (200) includes sliders (210) fixed to both sides of the bottom end of the support base (170). Two sets of grooves (212) are provided inside each set of sliders (210). Limiting springs (220) are installed inside the grooves (212). A limiting plate (230) is fixed to the bottom end of the limiting spring (220). A movable plate (240) is fixed to the bottom end of the limiting plate (230). A ball bearing (250) is rotatably connected to the bottom end of the movable plate (240).
5. The comprehensive quality inspection platform for packaged assembly according to claim 4, characterized in that: The top of the equipment base frame (100) is provided with a slide groove (211) for two sets of sliders (210) to move, and the bottom of the inner wall of the slide groove (211) is provided with a number of slots (251) for matching balls (250).
6. The comprehensive quality inspection platform for roll-and-package assemblies according to claim 1, characterized in that: An electric push rod (260) is installed inside the equipment base frame (100). A placement plate (270) is fixed to the end of the movable rod of the electric push rod (260). Multiple sets of spring telescopic rods (280) are fixed on both sides of the top of the placement plate (270). The top of the spring telescopic rod (280) abuts against an inclined plate (290).
7. The comprehensive quality inspection platform for packaged assembly according to claim 6, characterized in that: A base rod (2910) is fixed inside the inclined plate (290) on the side away from the spring telescopic rod (280). Connecting plates (2920) are rotatably attached to both ends of the base rod (2910), and the connecting plates (2920) are fixed to the placement plate (270).