Medicinal airflow mixer capable of avoiding material residues
By using a through-type stepper motor to drive the lifting screw and stirring blades, combined with a Venturi nozzle that alternately sprays air from an air pump, the problem of material residue in the airflow mixer is solved, achieving efficient mixing and inner wall cleaning, and improving mixing uniformity and equipment reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-24
AI Technical Summary
In existing airflow mixers, materials tend to adhere to the inner wall of the mixing drum during the mixing process, resulting in residues that affect mixing uniformity and product quality. Furthermore, existing improvement measures have limited effectiveness and high maintenance costs.
A through-type stepper motor drives a lifting screw to move the mixing blades and mix the materials. The inner wall is cleaned by a scraper, while a Venturi nozzle with an air pump and solenoid valve alternately sprays air to mix the materials and clean the inner wall.
It effectively avoids material residue, improves mixing accuracy and uniformity, reduces equipment maintenance costs, and extends equipment lifespan.
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Figure CN224024863U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to airflow mixing machine technical field especially relates to a kind of avoid material residual medicinal airflow mixing machine. BACKGROUND
[0002] Airflow mixing machine is a kind of equipment widely used in pharmaceutical, chemical, food and other industries, mainly used for uniformly mixing different granular or powdery materials. Its working principle is that, by the action of airflow, the material forms fluidized motion in the mixing cylinder, so as to realize rapid and efficient mixing effect. However, the existing airflow mixing machine generally has the problem of material residue in actual use, especially on the inner wall of the mixing cylinder, the material is easy to adhere and gradually accumulate, which not only affects the uniformity of mixing, but also may cause cross contamination, affecting product quality. At present, the airflow mixing machines on the market are mainly divided into two categories: one is the traditional airflow mixing machine, and the other is the improved airflow mixing machine. The traditional airflow mixing machine usually adopts simple airflow injection method, which brings the material in the mixing cylinder for mixing by high-speed airflow. However, in the mixing process, the material is easy to form an adhering layer on the inner wall of the mixing cylinder, especially under the condition of high humidity or high viscosity of the material, the adhesion phenomenon is more serious. The improved airflow mixing machine increases the vibration device or scraper mechanism on the basis of the traditional one, trying to reduce the material residue by mechanical means. However, these improvement measures have limited effect in actual application. Although the vibration device can reduce the material adhesion to some extent, it cannot completely remove the residues on the inner wall, and the vibration device itself is also easy to wear out after long-term use, affecting the service life of the equipment.
[0003] PRESENT TECHNICAL CONDITION
[0004] After searching, the patent with patent application number 202211094482.2 discloses a material airflow mixing machine that avoids material residue, which includes an airflow mixing cylinder and a cylinder cover provided at the top of the airflow mixing cylinder. It also includes a flushing device provided on the cylinder cover and a gas filter located at the outer edge of the cylinder cover. The flushing device includes a flushing mechanism, a filter device located below the flushing mechanism, and a driving device for driving the flushing mechanism to move up and down relative to the cylinder cover. The filter device separates the airflow mixing cylinder into a transition chamber and a mixing chamber located below the transition chamber. The material airflow mixing machine that avoids material residue in the above-mentioned patent has the following disadvantages: the cleaning method of the mixing machine is relatively complex, and the coordinated operation of multiple motors, air cylinders, sliding block guide rails and other components is easy to cause faults (such as sliding block jamming and air cylinder sealing failure), resulting in high maintenance cost. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides a medicinal airflow mixing machine that avoids material residue.
[0006] To achieve the above object, the utility model adopts the following technical scheme:
[0007] A medicinal airflow mixing machine capable of avoiding material residue, comprising a supporting seat and a mixing cylinder, the lower end of the mixing cylinder is of a conical structure, both sides of the mixing cylinder are provided with fixing seats, the supporting seat is arranged on both sides of the mixing cylinder, the supporting seat and the fixing seats are fixedly connected through fixing bolts, an airflow mixing mechanism for powder mixing and a cleaning mechanism for cleaning the inner wall of the mixing cylinder are arranged in the supporting seat, an air pipe is arranged on the top of the mixing cylinder, a detachable filter plate is arranged on the air pipe, a feeding port is further arranged on the mixing cylinder, a detachable screw cap is arranged on the feeding port, a control cabinet is arranged on one side of the supporting seat, and an electric control butterfly valve is arranged at the bottom of the mixing cylinder.
[0008] Preferably, the cleaning mechanism comprises a through-type stepping motor, the top of the mixing cylinder is provided with a mounting hole, the through-type stepping motor is mounted on the top of the supporting seat, a lifting screw rod is rotatably arranged in the through-type stepping motor, the lifting screw rod is of a hollow structure, a communication pipe is arranged on the end of the lifting screw rod close to the mixing cylinder, and a plurality of pipe openings are arranged on the communication pipe.
[0009] Further, the cleaning mechanism further comprises a connecting frame one, stirring blades and a connecting frame two, the connecting frame one is mounted on the end of the communication pipe away from the lifting screw rod, the connecting frame two is mounted on the outer side of the connecting frame one through the stirring blades, and the stirring blades are arranged obliquely.
[0010] Further preferably, the cleaning mechanism further comprises a mounting frame two, the mounting frame two is fixedly mounted on the outer wall of the connecting frame two, a plurality of mounting frames two are arranged, a hollow seat is mounted on the outer wall of the mounting frame two away from the connecting frame two, the hollow seat is arranged obliquely, a plurality of pipe openings are arranged on the outer wall of the hollow seat away from the connecting frame two, nozzles are arranged on the pipe openings, and the mounting frame two and the communication pipe are connected through a second duct.
[0011] As a preferred embodiment of the utility model, the cleaning mechanism further comprises a second air pump, a limiting plate is mounted on the end of the lifting screw rod away from the communication pipe, the limiting plate is of an annular structure, the second air pump is mounted on the top of the limiting plate, and a second dustproof plate is mounted at the air inlet of the second air pump.
[0012] As a further preferred embodiment of the utility model, the cleaning mechanism further comprises a scraper, the scraper is symmetrically mounted on the outer wall of the hollow seat away from the mounting frame two at both ends.
[0013] As a further scheme of the utility model: the airflow mixing mechanism includes air pump one, air pump one is installed on the one side outer wall of the mixing cylinder through mounting bracket one, the air inlet of air pump one is provided with dustproof plate one, the air outlet of the upper and lower ends of air pump one is provided with electromagnetic valve one.
[0014] On the basis of the foregoing scheme: the airflow mixing mechanism further includes a mounting seat, the mounting seat is installed on the upper and lower ends of the mixing cylinder, the mounting seat on the upper end of the mixing cylinder is installed with annular pipe one, the mounting seat on the lower end of the mixing cylinder is installed with annular pipe two, the size of annular pipe two is slightly smaller than the size of annular pipe one, annular pipe one and annular pipe two are connected through conduit one.
[0015] On the basis of the foregoing scheme, preferably: the airflow mixing mechanism further includes venturi nozzle one and venturi nozzle two, the venturi nozzle one and the venturi nozzle two are staggered and arranged on the annular pipe one and the annular pipe two, and are fixedly installed on the mounting seat through the connecting plate, the venturi nozzle two is inclined by 30 degrees towards the central axis of the mixing cylinder, and the venturi nozzle one is inclined by 30 degrees towards the inner wall of the mixing cylinder.
[0016] The utility model discloses the beneficial effects are:
[0017] 1. in the process of mixing material, through the use of through type stepping motor drive lift screw rotation, so that lift screw drive connecting frame one moves up or down, in the process of moving, lift screw will drive connecting frame one to rotate, so as to drive stirring vane rotation, can be stirred and mixed to material, thereby auxiliary mixing, improve the effect of mixing, simultaneously, the inner wall of the mixing cylinder is scraped by the scraper, so that the material adhered on the inner wall of the mixing cylinder is scraped off, avoiding the existence of material residue, and the precision of mixing can be indirectly improved, and high-pressure gas can be blown into the inner wall of the mixing cylinder through the nozzle by driving air pump two, so that the fine material is further cleaned.
[0018] 2. through the use of air pump one and electromagnetic valve one together inject gas to venturi nozzle one and venturi nozzle two, by controlling electromagnetic valve one makes the venturi nozzle one and venturi nozzle two on the upper and lower sides alternate jet, through the alternate motion of airflow, material is moved, the mixing of material is realized, by setting the jet direction of venturi nozzle one and venturi nozzle two, the material in the center can be mixed, and the material on the inner wall of the mixing cylinder can be cleaned, so that sticking can be avoided. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The structure diagram of the utility model discloses a kind of avoid material residue's medicinal airflow mixing machine;
[0020] Figure 2 A rear view structural schematic view of the pharmaceutical airflow mixing machine avoiding material residue is provided for the utility model;
[0021] Figure 3 A bottom view structural schematic view of the pharmaceutical airflow mixing machine avoiding material residue is provided for the utility model;
[0022] Figure 4 A structural schematic view of the airflow mixing mechanism is provided for the utility model;
[0023] Figure 5 A structural schematic view of the cleaning mechanism is provided for the utility model;
[0024] Figure 6 A structural schematic view of the cleaning mechanism is provided for the utility model.
[0025] In the drawing: 1 - support seat, 2 - fixed seat, 3 - fixed bolt, 4 - mixing cylinder, 5 - air pipe, 6 - feed inlet, 7 - screw cap, 8 - through type stepping motor, 9 - airflow mixing mechanism, 10 - cleaning mechanism, 11 - control cabinet, 12 - mounting frame one, 13 - air pump one, 14 - electromagnetic valve one, 15 - conduit one, 16 - mounting seat, 17 - annular pipe one, 18 - annular pipe two, 19 - electric control butterfly valve, 20 - dustproof plate one, 21 - venturi nozzle one, 22 - venturi nozzle two, 23 - lifting screw, 24 - limit plate, 25 - air pump two, 26 - dustproof plate two, 27 - connecting frame one, 28 - connecting frame two, 29 - stirring blade, 30 - communication pipe, 31 - conduit two, 32 - mounting frame two, 33 - hollow seat, 34 - scraper, 35 - spray head. DETAILED DESCRIPTION
[0026] The technical scheme of the utility model will be described in further detail in combination with specific implementation manners.
[0027] The embodiments of the utility model will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.
[0028] A pharmaceutical airflow mixing machine avoiding material residue, such as Figures 1-6As shown, including support seat 1, mixing cylinder 4, the lower end of mixing cylinder 4 is tapered structure, both sides of mixing cylinder 4 is provided with fixed seat 2, support seat 1 is provided on both sides of mixing cylinder 4, support seat 1 and fixed seat 2 are connected and fixed by fixed bolt 3, support seat 1 is provided with airflow mixing mechanism 9 for powder mixing, and cleaning mechanism 10 for cleaning the inner wall of mixing cylinder 4, the top of mixing cylinder 4 is provided with vent pipe 5, the vent pipe 5 is provided with detachable filter plate, mixing cylinder 4 is also provided with feed inlet 6, the feed inlet 6 is provided with detachable screw cap 7, one side of support seat 1 is provided with control cabinet 11, the bottom of mixing cylinder 4 is provided with electric control butterfly valve 19.
[0029] Cleaning mechanism 10 includes through type stepping motor 8, the top of mixing cylinder 4 is provided with mounting hole, through type stepping motor 8 is installed on the top of support seat 1, lifting screw 23 is rotatably installed in through type stepping motor 8, lifting screw 23 is hollow structure, lifting screw 23 is installed with communication pipe 30 close to the end of mixing cylinder 4, a plurality of pipe openings are arranged on the communication pipe 30;
[0030] Cleaning mechanism 10 also includes connecting frame one 27, stirring blade 29, connecting frame two 28, connecting frame one 27 is installed on the end of communication pipe 30 away from lifting screw 23, connecting frame two 28 is installed on the outside of connecting frame one 27 through a plurality of stirring blades 29, stirring blade 29 is arranged obliquely;
[0031] Cleaning mechanism 10 also includes mounting frame two 32, mounting frame two 32 is fixedly installed on the outer wall of connecting frame two 28, mounting frame two 32 is provided with a plurality of, mounting frame two 32 is installed with hollow seat 33 away from the outer wall of connecting frame two 28, hollow seat 33 is arranged obliquely, a plurality of pipe openings are arranged on the outer wall of connecting frame two 28 away from hollow seat 33, spray head 35 is arranged on the pipe opening, mounting frame two 32 and communication pipe 30 are connected through conduit two 31;
[0032] Cleaning mechanism 10 also includes air pump two 25, the end of lifting screw 23 away from communication pipe 30 is installed with limit plate 24, limit plate 24 is annular structure, air pump two 25 is installed on the top of limit plate 24, dustproof plate two 26 is installed at the air inlet of air pump two 25;
[0033] Cleaning mechanism 10 also includes scraper 34, scraper 34 is symmetrically installed on the outer wall of hollow seat 33 away from mounting frame two 32.
[0034] In the process of mixing the material, the lifting screw 23 is driven to rotate by using the through stepping motor 8, so that the lifting screw 23 drives the connecting frame I 27 to move up or down, and in the moving process, the lifting screw 23 drives the connecting frame I 27 to rotate, thereby driving the stirring blade 29 to rotate, so that the material can be stirred and mixed, thereby assisting the mixing and improving the mixing effect. At the same time, the scraper 34 scrapes the inner wall of the mixing cylinder 4, thereby scraping off the material adhered to the inner wall of the mixing cylinder 4, avoiding the existence of residual material, and indirectly improving the mixing precision. At the same time, the driving air pump II 25 can blow high-pressure gas into the inner wall of the mixing cylinder 4 through the nozzle 35, thereby further cleaning the fine material.
[0035] In order to solve the problem of material mixing, as shown in the figure Figures 1-4 As shown, the air flow mixing mechanism 9 includes an air pump I 13, which is installed on one side of the outer wall of the mixing cylinder 4 through the mounting bracket I 12. The air pump I 13 is provided with a dustproof plate I 20 at the air inlet. The air pump I 13 is provided with an electromagnetic valve I 14 at the air outlet of the upper and lower ends.
[0036] The air flow mixing mechanism 9 further includes a mounting seat 16 installed on the upper and lower ends of the mixing cylinder 4. The mounting seat 16 on the upper end of the mixing cylinder 4 is provided with an annular pipe I 17. The mounting seat 16 on the lower end of the mixing cylinder 4 is provided with an annular pipe II 18, which is slightly smaller than the size of the annular pipe I 17. The annular pipe I 17 and the annular pipe II 18 are connected through the conduit I 15.
[0037] The air flow mixing mechanism 9 further includes a Venturi nozzle I 21 and a Venturi nozzle II 22. The Venturi nozzle I 21 and the Venturi nozzle II 22 are arranged alternately on the annular pipe I 17 and the annular pipe II 18 and are fixedly installed on the mounting seat 16 through the connecting plate. The Venturi nozzle II 22 is inclined by 30 degrees towards the central axis of the mixing cylinder 4. The Venturi nozzle I 21 is inclined by 30 degrees towards the inner wall of the mixing cylinder 4. By using the air pump I 13 and the electromagnetic valve I 14 to inject gas into the Venturi nozzle I 21 and the Venturi nozzle II 22, and by controlling the electromagnetic valve I 14 to make the Venturi nozzle I 21 and the Venturi nozzle II 22 on the upper and lower sides to spray alternately, the material is moved by the forward and reverse alternating motion of the air flow, so as to realize the mixing of the material. By setting the direction of the nozzle of the Venturi nozzle I 21 and the Venturi nozzle II 22, the material in the center can be mixed, and the material on the inner wall of the mixing cylinder 4 can be cleaned to avoid sticking.
[0038] In use, the material is put into the feeding port 6, then the gas is injected into the Venturi nozzle 21 and the Venturi nozzle 22 by using the gas pump 13 and the electromagnetic valve 14, the Venturi nozzle 21 and the Venturi nozzle 22 on the upper and lower sides are alternately injected by controlling the electromagnetic valve 14, the material is moved by the forward and reverse alternating motion of the gas flow to realize the mixing of the material, the lifting screw 23 is rotated by using the through type stepping motor 8 to drive the lifting screw 23 to move up or down, the connecting frame 27 is rotated by the lifting screw 23 to drive the stirring blade 29 to rotate, the material can be stirred and mixed to assist the mixing and improve the mixing effect, the inner wall of the mixing cylinder 4 is scraped by the scraper 34 to scrape off the material adhered on the inner wall of the mixing cylinder 4 to avoid the residue of the material, the mixing precision can be indirectly improved, the high pressure gas is blown into the inner wall of the mixing cylinder 4 by the nozzle 35 by driving the gas pump 25 to further clean the small material, after the mixing is finished, the material is poured out of the mixing cylinder 4 by opening the electric control butterfly valve 19, then the cleaning mechanism 10 is used again to clean the inner wall of the mixing cylinder 4 to scrape off the material on the inner wall of the mixing cylinder 4 to avoid the residue of the material.
[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A pharmaceutical airflow mixer for avoiding material residue, comprising a support base (1) and a mixing cylinder (4), characterized in that, The lower end of the mixing cylinder (4) is a conical structure. Fixed seats (2) are provided on both sides of the mixing cylinder (4). Support seats (1) are provided on both sides of the mixing cylinder (4). The support seats (1) and fixed seats (2) are connected and fixed by fixing bolts (3). An airflow mixing mechanism (9) for powder mixing and a cleaning mechanism (10) for cleaning the inner wall of the mixing cylinder (4) are provided inside the support seats (1). A vent pipe (5) is provided at the top of the mixing cylinder (4). A detachable filter plate is provided on the vent pipe (5). A feed inlet (6) is also provided on the mixing cylinder (4). A detachable cap (7) is provided on the feed inlet (6). A control cabinet (11) is provided on one side of the support seats (1). An electrically controlled butterfly valve (19) is provided at the bottom of the mixing cylinder (4).
2. A pharmaceutical airflow mixer for avoiding material residue as described in claim 1, characterized in that, The cleaning mechanism (10) includes a through-type stepper motor (8). The top of the mixing cylinder (4) is provided with an installation hole. The through-type stepper motor (8) is installed on the top of the support base (1). A lifting screw (23) is rotatably installed inside the through-type stepper motor (8). The lifting screw (23) is a hollow structure. A connecting pipe (30) is installed at the end of the lifting screw (23) near the mixing cylinder (4). The connecting pipe (30) is provided with several pipe openings.
3. A pharmaceutical airflow mixer for avoiding material residue according to claim 2, characterized in that, The cleaning mechanism (10) also includes a first connecting frame (27), a stirring blade (29), and a second connecting frame (28). The first connecting frame (27) is installed at the end of the connecting pipe (30) away from the lifting screw (23). The second connecting frame (28) is installed on the outside of the first connecting frame (27) through a number of stirring blades (29). The stirring blades (29) are inclined.
4. A pharmaceutical airflow mixer for avoiding material residue according to claim 3, characterized in that, The cleaning mechanism (10) further includes a second mounting bracket (32), which is fixedly installed on the outer wall of the second connecting bracket (28). Several mounting brackets (32) are provided. A hollow seat (33) is installed on the outer wall of the second mounting bracket (32) away from the second connecting bracket (28). The hollow seat (33) is inclined. Several pipe openings are provided on the outer wall of the hollow seat (33) away from the second connecting bracket (28). A nozzle (35) is provided on the pipe opening. The second mounting bracket (32) and the connecting pipe (30) are connected by a second conduit (31).
5. A pharmaceutical airflow mixer for avoiding material residue according to claim 4, characterized in that, The cleaning mechanism (10) also includes an air pump (25). A limiting plate (24) is installed at the end of the lifting screw (23) away from the connecting pipe (30). The limiting plate (24) has a ring structure. An air pump (25) is installed on the top of the limiting plate (24). A dustproof plate (26) is installed at the air inlet of the air pump (25).
6. A pharmaceutical airflow mixer for avoiding material residue according to claim 5, characterized in that, The cleaning mechanism (10) also includes a scraper (34), which is symmetrically installed on the upper and lower ends of the outer wall of the hollow seat (33) away from the mounting bracket (32).
7. A pharmaceutical airflow mixer for avoiding material residue according to claim 6, characterized in that, The airflow mixing mechanism (9) includes an air pump (13), which is mounted on the outer wall of one side of the mixing cylinder (4) via a mounting bracket (12). A dustproof plate (20) is provided at the air inlet of the air pump (13), and a solenoid valve (14) is provided at the air outlets at the upper and lower ends of the air pump (13).
8. A pharmaceutical airflow mixer for avoiding material residue according to claim 7, characterized in that, The airflow mixing mechanism (9) also includes a mounting base (16), which is installed at the upper and lower ends of the mixing cylinder (4). An annular tube one (17) is installed on the mounting base (16) at the upper end of the mixing cylinder (4), and an annular tube two (18) is installed on the mounting base (16) at the lower end of the mixing cylinder (4). The size of the annular tube two (18) is slightly smaller than that of the annular tube one (17). The annular tube one (17) and the annular tube two (18) are connected by a conduit one (15).
9. A pharmaceutical airflow mixer for avoiding material residue according to claim 8, characterized in that, The airflow mixing mechanism (9) also includes a Venturi nozzle one (21) and a Venturi nozzle two (22). The Venturi nozzle one (21) and the Venturi nozzle two (22) are arranged alternately on the annular tube one (17) and the annular tube two (18) and are fixedly installed on the mounting base (16) by a connecting plate. The Venturi nozzle two (22) is inclined at 30 degrees toward the central axis of the mixing cylinder (4), and the Venturi nozzle one (21) is inclined at 30 degrees toward the inner wall of the mixing cylinder (4).
Citation Information
Patent Citations
A material airflow mixer that avoids material residue
CN115178161B