Coating mixing ratio adjusting device based on wall spraying robot

Abstract

The utility model discloses a paint mixing ratio adjusting device based on a wall spraying robot. The paint mixing ratio adjusting device comprises a raw material storage cavity, a water storage cavity, an additive storage cavity and a control mechanism which are located in a first storage area. A raw material output port is formed in the bottom of the raw material storage cavity, a water output port is formed in the bottom of the water storage cavity, an additive output port is formed in the bottom of the additive storage cavity, and the control mechanism controls opening and closing of the raw material output port, the water output port and the additive output port. Comprising a second storage area, a stirring rod is arranged in the second storage area, a material conveying opening is formed in the bottom of the second storage area, the opening and closing time of an additive output opening, a raw material output opening and a water output opening is controlled through a control mechanism, and then the conveying amount of additives, raw materials and water entering the second storage area is controlled; and the mixture is output through the material conveying port after being uniformly stirred by the stirring rod, so that the mixing ratio of the coating formed by the additive, the raw materials and the water meets the requirement, and the phenomena of pipe blockage, plastic flow and the like are avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to a coating technical field especially a coating mixing ratio adjusting device based on wall spraying robot. BACKGROUND

[0002] Coating, traditional name in China is paint. So-called coating is coated on the object surface that is protected or is decorated, and can form the continuous film of firm adhesion with the coating object, usually is with resin, or oil, or emulsion as the main, adds or does not add pigment, filler, adds corresponding auxiliary agent, with organic solvent or water preparation becomes the viscous liquid.

[0003] Spraying robot is a kind of industrial robot that adopts coating and carries out automatic spraying operation, is widely used in automobile manufacturing, household appliances, aerospace, furniture, building and other fields.

[0004] The existing spraying robot due to raw material, water, additive mixing ratio is improper, further causes the phenomenon such as pipe blockage, flow plastic, simultaneously, also cannot form the coating required.

[0005] Based on this, design a kind of coating mixing ratio adjusting device based on wall spraying robot, can timely adjust the mixing ratio of coating, and further, promote the efficient operation of wall spraying robot. INVENTION CONTENTS

[0006] The utility model discloses to overcome the defect in the above-mentioned prior art, provide a kind of coating mixing ratio adjusting device based on wall spraying robot.

[0007] In order to achieve the above purpose, the technical scheme adopted by the utility model is: a kind of coating mixing ratio adjusting device based on wall spraying robot, including the loading bucket in first storage area, the loading bucket inside is provided with the raw material storage cavity of storing raw material, water storage cavity, additive storage cavity for storing additive and control mechanism;The raw material storage cavity bottom is provided with raw material output, the water storage cavity bottom is provided with water output, the additive storage cavity bottom is provided with additive output, and the control mechanism controls the opening and closing of raw material output, water output and additive output;Including the second storage area in the lower end of first storage area, the second storage area inside is provided with stirring rod, and the second storage area bottom is provided with material inlet;Raw material, water and additive enter the second storage area by raw material output, water output, additive output, and are output by material inlet after being stirred uniformly by stirring rod.

[0008] As a preferred scheme of the utility model, the first through hole corresponding with raw material output, the second through hole corresponding with water output and the third through hole corresponding with additive output are formed on the loading bucket, and the loading bucket is provided with handle on both sides.

[0009] As a preferred scheme of the utility model, the control mechanism includes first air cylinder, second air cylinder, third air cylinder and motor, the first air cylinder controls the opening or closing of raw material output port, the second air cylinder controls the opening or close of water output port, the third air cylinder controls the opening or close of additive output port, the motor controls the rotation or stop of stirring rod.

[0010] As a preferred scheme of the utility model, the two sides of the raw material output port are equipped with first slot, and the first air cylinder is equipped with the first sealing cover matched with the first slot, the two sides of the water output port are equipped with second slot, and the second air cylinder is equipped with the second sealing cover matched with the second slot, the two sides of the additive output port are equipped with third slot, and the third air cylinder is equipped with the third sealing cover matched with the third slot.

[0011] As a preferred scheme of the utility model, the raw material storage cavity, water storage cavity and additive storage cavity are arranged around the control mechanism, and the motor of the control mechanism is located at the middle position of the charging barrel.

[0012] As a preferred scheme of the utility model, the control mechanism further includes control platform, and the control platform controls the operation of the first air cylinder, the second air cylinder, the third air cylinder and the motor.

[0013] As a preferred scheme of the utility model, the water storage cavity includes first water storage cavity and second water storage cavity, and the first water storage cavity is provided with first water output port at the bottom, and the second water storage cavity is provided with second water output port at the bottom.

[0014] As a preferred scheme of the utility model, the control mechanism includes first air cylinder, second air cylinder, third air cylinder, fourth air cylinder and motor, the first air cylinder controls the opening or closing of raw material output port, the second air cylinder controls the opening or closing of additive output port, the third air cylinder controls the opening or closing of first water output port, the fourth air cylinder controls the opening or closing of second water output port, and the motor controls the rotation or stop of stirring rod.

[0015] As a preferred scheme of the utility model, the diameter size of the material inlet is greater than the diameter size of the raw material output port, the water output port and the additive output port.

[0016] As a preferred scheme of the utility model, the diameter size of the additive output port, the raw material output port and the water output port is same or different.

[0017] The utility model has the advantages of:

[0018] 1. The utility model discloses a control mechanism controls the opening and closing time of additive output port, raw material output port, water output port, and then controls the conveying amount of additive, raw material, water into the second storage area, ensures that the coating cooperation ratio formed by additive, raw material, water meets the requirement, and there is no phenomenon such as pipe blockage, flow plastic.

[0019] 2. The utility model relates to the cylinder is segmented type multi-stroke cylinder, and it can be fast opened and closed to raw material output port, water output port, additive output port through first sealing cover and first slot, second sealing cover and second slot, third sealing cover and third slot, guarantees the accuracy of raw material, water, additive conveying amount, and then controls the cooperation ratio of coating to meet the requirement.

[0020] 3. The utility model discloses the volume of water storage chamber is increased by increasing the second water storage chamber, so that water can enter the second storage area from both sides, ensures that water can fully react with raw material, additive, and the first water storage chamber and the second water storage chamber constitute the water storage chamber of large volume, and water does not need to be added frequently, improve the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the structural schematic diagram of the utility model embodiment one;

[0022] Figure 2 It is the structural schematic diagram of the utility model embodiment two;

[0023] Figure 3 It is the internal structure schematic diagram of the utility model;

[0024] Figure 4 It is the side structure schematic diagram of the utility model;

[0025] Figure 5 It is the cooperation schematic diagram of the utility model slot and sealing cover;

[0026] Figure, reference numerals: 1, loading bucket, 2, first storage area, 3, second storage area, 11, raw material storage chamber, 12, water storage chamber, 13, additive storage chamber, 14, control mechanism, 15, first through-hole, 16, second through-hole, 17, third through-hole, 18, handle, 21, stirring rod, 22, material inlet, 111, raw material output port, 112, first slot, 121, water output port, 122, second slot, 123, first water storage chamber, 124, second water storage chamber, 131, additive output port, 132, third slot, 141, first cylinder, 142, second cylinder, 143, third cylinder, 144, fourth cylinder, 145, motor, 146, control platform, 1231, first water output port, 1241, second water output port, 1411, first sealing cover, 1421, second sealing cover, 1431, third sealing cover. DETAILED DESCRIPTION

[0027] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0028] Example 1:

[0029] like Figure 1 , Figures 3-5 As shown, a paint mixing ratio adjustment device based on a wall spraying robot includes a loading tank 1 located in a first storage area 2. The loading tank 1 is provided with a raw material storage chamber 11 for storing raw materials, a water storage chamber 12 for storing water, an additive storage chamber 13 for storing additives, and a control mechanism 14. The bottom of the raw material storage chamber 11 is provided with a raw material outlet 111, the bottom of the water storage chamber 12 is provided with a water outlet 121, and the bottom of the additive storage chamber 13 is provided with an additive outlet 131. The control mechanism 14 controls the opening and closing of the raw material outlet 111, the water outlet 121, and the additive outlet 131. The device also includes a second storage area 3 located at the lower end of the first storage area 2. The second storage area 3 is provided with a stirring rod 21, and the bottom of the second storage area 3 is provided with a conveying port 22. Raw materials, water, and additives enter the second storage area 3 through the raw material outlet 111, the water outlet 121, and the additive outlet 131, and are output through the conveying port 22 after being stirred evenly by the stirring rod 21.

[0030] Specifically, since the areas of the additive outlet 131, the raw material outlet 111, and the water outlet 121 are fixed, the amount of additives, raw materials, and water entering the second storage area 3 can be calculated by the opening time of the additive outlet 131, the raw material outlet 111, and the water outlet 121.

[0031] By controlling the opening time of the additive outlet 131, raw material outlet 111, and water outlet 121 through the control mechanism 14, the amount of additives, raw materials, and water entering the second storage area 3 can be controlled, thereby controlling the mixing ratio of additives, raw materials, and water entering the second storage area 3. Finally, a coating that meets the requirements is obtained, and the coating does not have phenomena such as pipe blockage or plastic overflow.

[0032] This invention controls the opening and closing times of the additive outlet 131, the raw material outlet 111, and the water outlet 121 through the control mechanism 14, thereby controlling the amount of additives, raw materials, and water entering the second storage area 3, ensuring that the coating ratio formed by the additives, raw materials, and water meets the requirements, and that there are no phenomena such as pipe blockage or plastic overflow.

[0033] The raw material storage cavity 11, the water storage cavity 12, the additive storage cavity 13 and the control mechanism 14 are independently arranged in the interior of the charging barrel 1, and the charging barrel 1 needs to be provided with a first through hole 15 corresponding to the raw material outlet 111, a second through hole 16 corresponding to the water outlet 121 and a third through hole 17 corresponding to the additive outlet 131, so as to convey the additive, the raw material and the water output from the additive outlet 131, the raw material outlet 111 and the water outlet 121 to the second storage area 3; the charging barrel 1 is provided with a handle 18 on both sides, and the handle 18 lifts the charging barrel 1 at the same time, and also lifts the raw material storage cavity 11, the water storage cavity 12, the additive storage cavity 13 and the control mechanism 14, so as to facilitate taking out the charging barrel 1, the raw material storage cavity 11, the water storage cavity 12 and the additive storage cavity 13 for maintenance and maintenance.

[0034] It should be noted that the control mechanism 14 in the charging barrel 1 is waterproof and sealed inside, and the raw material, water and additive in the raw material storage cavity 11, the water storage cavity 12 and the additive storage cavity 13 do not affect the operation of the internal components of the control mechanism 14.

[0035] The control mechanism 14 includes a first cylinder 141, a second cylinder 142, a third cylinder 143 and a motor 145, the first cylinder 141 controls the opening or closing of the raw material outlet 111, the second cylinder 142 controls the opening or closing of the water outlet 121, the third cylinder 143 controls the opening or closing of the additive outlet 131, and the motor 145 controls the rotation or stop of the stirring rod 21.

[0036] The first cylinder 141 is provided with a first sealing cover 1411 matched with the first slot 112 on both sides of the raw material outlet 111; the second cylinder 142 is provided with a second sealing cover 1421 matched with the second slot 122 on both sides of the water outlet 121; and the third cylinder 143 is provided with a third sealing cover 1431 matched with the third slot 132 on both sides of the additive outlet 131.

[0037] The raw material storage cavity 11, the water storage cavity 12 and the additive storage cavity 13 are arranged around the control mechanism 14, and the motor 145 of the control mechanism 14 is located at the middle position of the charging barrel 1.

[0038] Specifically, when the cylinder rod of the first cylinder 141 is extended, the first sealing cover 1411 fixed with the cylinder rod enters the first insertion slot 112 and is located below the raw material outlet 111 to seal the raw material outlet 111; when the cylinder rod of the second cylinder 142 is extended, the second sealing cover 1421 fixed with the cylinder rod enters the second insertion slot 122 and is located below the water outlet 121 to seal the water outlet 121; when the cylinder rod of the third cylinder 143 is extended, the third sealing cover 1431 fixed with the cylinder rod enters the third insertion slot 132 and is located below the additive outlet 131 to seal the additive outlet 131.

[0039] Meanwhile, when the cylinder rod of the first cylinder 141 is retracted, the first sealing cover 1411 fixed with the cylinder rod is retracted along the first insertion slot 112 to open the raw material outlet 111; when the cylinder rod of the second cylinder 142 is retracted, the second sealing cover 1421 fixed with the cylinder rod is retracted along the second insertion slot 122 to open the water outlet 121; when the cylinder rod of the third cylinder 143 is retracted, the third sealing cover 1431 fixed with the cylinder rod is retracted to open the additive outlet 131.

[0040] Further, in order to ensure that the first sealing cover 1411, the second sealing cover 1421 and the third sealing cover 1431 can timely seal the raw material outlet 111, the water outlet 121 and the additive outlet 131, the first cylinder 141, the second cylinder 142 and the third cylinder 143 are sectional multi-stroke cylinders, that is, when the cylinder rods of the first cylinder 141, the second cylinder 142 and the third cylinder 143 are retracted, the first sealing cover 1411, the second sealing cover 1421 and the third sealing cover 1431 are located on one side of the raw material outlet 111, the water outlet 121 and the additive outlet 131, and part of them is still in the first insertion slot 112, the second insertion slot 122 and the third insertion slot 132.

[0041] The motor 145 is located at the middle position of the charging barrel 1, and the stirring rod 21 is also located at the middle position of the second storage area 3, so that the raw materials, water and additives can be uniformly stirred.

[0042] The sectional multi-stroke cylinder of the utility model can quickly open and close the raw material outlet 111, the water outlet 121 and the additive outlet 131 through the first sealing cover 1411 and the first insertion slot 112, the second sealing cover 1421 and the second insertion slot 122 and the third sealing cover 1431 and the third insertion slot 132, so that the accuracy of the raw material, water and additive conveying amount is ensured, and the matching ratio of the paint is controlled to meet the requirements.

[0043] The diameter of the material outlet 22 is larger than the diameters of the raw material outlet 111, the water outlet 121 and the additive outlet 131, so that the mixed raw material, water and additive can be quickly outputted, and the second storage area 3 is prevented from being blocked by excessive coating.

[0044] In order to control the same output of the additive, the raw material and the water in the additive outlet 131, the raw material outlet 111 and the water outlet 121 at the same time, the diameters of the additive outlet 131, the raw material outlet 111 and the water outlet 121 can be the same, or in order to control the different output of the additive, the raw material and the water in the additive outlet 131, the raw material outlet 111 and the water outlet 121 at the same time, the diameters of the additive outlet 131, the raw material outlet 111 and the water outlet 121 can be different.

[0045] Of course, the sizes of the additive outlet 131, the raw material outlet 111 and the water outlet 121 are not limited to circular shapes, and can be other suitable shapes, such as oval shapes.

[0046] The control mechanism 14 further comprises a control platform 146, which controls the operation of the first air cylinder 141, the second air cylinder 142, the third air cylinder 143 and the motor 145.

[0047] Embodiment two:

[0048] The difference between embodiment two and embodiment one is that a new water storage cavity is added to increase the volume of the water storage cavity 12, and a corresponding air cylinder is added to control the opening and closing of the new water storage cavity outlet, so that the water in the water storage cavity 12 can enter the second storage area 3 from both sides, ensuring that the water can fully react with the raw material and the additive, and the large volume of the water storage cavity 12 does not need to be frequently filled with water.

[0049] As Figure 2 The water storage cavity 12 comprises a first water storage cavity 123 and a second water storage cavity 124, the bottom of the first water storage cavity 123 is provided with a first water outlet 1231, and the bottom of the second water storage cavity 124 is provided with a second water outlet 1241.

[0050] The control mechanism 14 comprises a first air cylinder 141, a second air cylinder 142, a third air cylinder 143, a fourth air cylinder 144 and a motor 145, the first air cylinder 141 controls the opening or closing of the raw material outlet 111, the second air cylinder 142 controls the opening or closing of the additive outlet 131, the third air cylinder 143 controls the opening or closing of the first water outlet 1231, the fourth air cylinder 144 controls the opening or closing of the second water outlet 1241, and the motor 145 controls the rotation or stop of the stirring rod 21.

[0051] Similarly, the structure of the third cylinder 143 and the fourth cylinder 144 controlling the first water outlet 1231 and the second water outlet 1241 is the same as that of the first embodiment, and the motor 145 is still arranged centrally.

[0052] The utility model discloses a second water storage cavity 124 is added to increase the volume of water storage cavity 12, so that water can enter the second storage area 3 from both sides, and the water can fully react with raw materials and additives, and the first water storage cavity 123 and the second water storage cavity 124 constitute the water storage cavity 12 of large volume, which does not need to be frequently watered, and the working efficiency is improved.

[0053] The above description of the disclosed embodiments enables those skilled in the art to implement or use the utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model; therefore, the utility model will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

[0054] Although the terms: 1, charging barrel, 2, first storage area, 3, second storage area, 11, raw material storage cavity, 12, water storage cavity, 13, additive storage cavity, 14, control mechanism, 15, first through hole, 16, second through hole, 17, third through hole, 18, handle, 21, stirring rod, 22, feed port, 111, raw material outlet, 112, first slot, 121, water outlet, 122, second slot, 123, first water storage cavity, 124, second water storage cavity, 131, additive outlet, 132, third slot, 141, first cylinder, 142, second cylinder, 143, third cylinder, 144, fourth cylinder, 145, motor, 146, control platform, 1231, first water outlet, 1241, second water outlet, 1411, first sealing cover, 1421, second sealing cover, 1431, third sealing cover, etc. are used more in the drawings, but the possibility of using other terms is not excluded; using these terms is only for more convenient description and explanation of the essence of the utility model; it is contrary to the spirit of the utility model to interpret them as any kind of additional limitation.

Claims

1. A paint mixing ratio adjustment device based on a wall spraying robot, characterized in that: The container includes a loading tank (1) located in the first storage area (2). The loading tank (1) is provided with a raw material storage chamber (11) for storing raw materials, a water storage chamber (12) for storing water, an additive storage chamber (13) for storing additives, and a control mechanism (14). The raw material storage chamber (11) is provided with a raw material outlet (111) at the bottom, the water storage chamber (12) is provided with a water outlet (121) at the bottom, and the additive storage chamber (13) is provided with an additive outlet (131) at the bottom. The control mechanism (14) controls the opening and closing of the raw material outlet (111), the water outlet (121), and the additive outlet (131). The second storage area (3) is located at the lower end of the first storage area (2). A stirring rod (21) is provided inside the second storage area (3), and a feed port (22) is provided at the bottom of the second storage area (3). Raw materials, water and additives enter the second storage area (3) through the raw material output port (111), water output port (121) and additive output port (131), and are output through the feed port (22) after being stirred evenly by the stirring rod (21).

2. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 1, characterized in that: The loading hopper (1) is provided with a first through hole (15) corresponding to the raw material outlet (111), a second through hole (16) corresponding to the water outlet (121) and a third through hole (17) corresponding to the additive outlet (131), and handles (18) are provided on both sides of the loading hopper (1).

3. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 1, characterized in that: The control mechanism (14) includes a first cylinder (141), a second cylinder (142), a third cylinder (143), and a motor (145). The first cylinder (141) controls the opening or closing of the raw material output port (111), the second cylinder (142) controls the opening or closing of the water output port (121), the third cylinder (143) controls the opening or closing of the additive output port (131), and the motor (145) controls the rotation or stopping of the stirring rod (21).

4. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 3, characterized in that: The raw material outlet (111) is provided with a first slot (112) on both sides, and a first sealing cover (1411) adapted to the first slot (112) is installed on the first cylinder (141); the water outlet (121) is provided with a second slot (122) on both sides, and a second sealing cover (1421) adapted to the second slot (122) is installed on the second cylinder (142); the additive outlet (131) is provided with a third slot (132) on both sides, and a third sealing cover (1431) adapted to the third slot (132) is installed on the third cylinder (143).

5. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 3, characterized in that: The raw material storage chamber (11), water storage chamber (12) and additive storage chamber (13) are arranged around the control mechanism (14), and the motor (145) of the control mechanism (14) is located in the middle of the loading tank (1).

6. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 3, characterized in that: The control mechanism (14) also includes a control platform (146) which controls the operation of the first cylinder (141), the second cylinder (142), the third cylinder (143) and the motor (145).

7. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 1, characterized in that: The water storage chamber (12) includes a first water storage chamber (123) and a second water storage chamber (124). The bottom of the first water storage chamber (123) is provided with a first water outlet (1231), and the bottom of the second water storage chamber (124) is provided with a second water outlet (1241).

8. The paint mixing ratio adjustment device based on a wall spraying robot according to claim 7, characterized in that: The control mechanism (14) includes a first cylinder (141), a second cylinder (142), a third cylinder (143), a fourth cylinder (144), and a motor (145). The first cylinder (141) controls the opening or closing of the raw material output port (111), the second cylinder (142) controls the opening or closing of the additive output port (131), the third cylinder (143) controls the opening or closing of the first water output port (1231), the fourth cylinder (144) controls the opening or closing of the second water output port (1241), and the motor (145) controls the rotation or stopping of the stirring rod (21).

9. A paint mixing ratio adjustment device based on a wall spraying robot according to claim 1, characterized in that: The diameter of the feed inlet (22) is larger than the diameter of the raw material outlet (111), the water outlet (121), and the additive outlet (131).

10. A paint mixing ratio adjustment device based on a wall spraying robot according to claim 1, characterized in that: The diameters of the additive outlet (131), raw material outlet (111), and water outlet (121) may be the same or different.

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