High-tower chemical fertilizer production mixing and heating device with waste heat recovery function
By designing a high-tower fertilizer production mixing and heating device with waste heat recovery function, the problems of uneven mixing and insufficient drying capacity in fertilizer production have been solved. This has enabled uniform mixing and efficient drying of fertilizer, reduced energy consumption, and improved production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-24
AI Technical Summary
Existing fertilizer production mixing machines lack drying capabilities, fertilizer granules tend to accumulate, resulting in uneven mixing. Furthermore, external drying equipment is required, which is time-consuming and energy-intensive.
Design a high-tower fertilizer production mixing and heating device with waste heat recovery function. It adopts a mixing and drying component, including a swing frame, heat transfer element, rotating rod and turning blade. The heat transfer element directly contacts the raw material to achieve synchronous mixing and drying, and waste heat is recovered through heat recovery pipe to improve energy utilization.
It achieves uniform mixing and drying of fertilizers, reduces energy consumption, improves production efficiency and product quality, reduces heat waste, and meets energy conservation and environmental protection requirements.
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Figure CN224024952U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of chemical fertilizer processing, specifically to a high tower chemical fertilizer production mixing heating device with waste heat recovery function. BACKGROUND
[0002] Chemical fertilizer processing refers to the process of processing raw materials into chemical fertilizers through chemical or physical methods. Chemical fertilizers, referred to as chemical fertilizers, are fertilizers containing one or more nutrients required for crop growth, which usually include nitrogen, phosphorus, potassium, etc. The specific process of chemical fertilizer processing may involve ore mining, processing, chemical reaction, and subsequent steps such as granulation and packaging.
[0003] The existing patent (publication number: CN220214535U) discloses a chemical fertilizer production mixer, which includes a mixing container and a top cover installed on the top of the mixing container. The top of the top cover is provided with a driving motor, and the power output end of the driving motor is connected with a stand column. A plurality of groups of spiral blades are installed on the stand column, and the adjacent two groups of spiral blades are connected end to end. The plurality of groups of spiral blades are located in the mixing container. The top cover includes a cover body and a receiving tray located below the cover body. The receiving tray is provided with a baffle, and the middle part of the baffle is provided with a through hole. The stand column is inserted into the through hole. An opening is formed in one side of the baffle. When the chemical fertilizer raw materials need to be refined, the staff can guide the chemical fertilizer raw materials to the top of the mixer. The rotating refining mechanism can drive the chemical fertilizer raw materials to rotate. During the rotation process, the chemical fertilizer raw materials can be refined and discharged through the internal discharge port. One power assembly can achieve the purpose of stirring and raw material refinement.
[0004] The above document can achieve the purpose of stirring and raw material refinement during use. However, the above device lacks drying capability. After completing the mixing of chemical fertilizers, external drying equipment needs to be used to dry the chemical fertilizers. During use, the chemical fertilizer particles will accumulate at the bottom end of the mixing container. Only the spiral blades can stir the chemical fertilizers at the bottom end of the mixing container, which is not convenient for uniformly mixing the chemical fertilizer raw materials. The mixing time of the chemical fertilizer raw materials is relatively long. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a high tower chemical fertilizer production mixing heating device with waste heat recovery function, which has the advantages of uniform mixing, drying of chemical fertilizer particles, waste heat recovery, etc. The problems raised in the background art are solved.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a high tower chemical fertilizer production mixing heating device with waste heat recovery function, which includes a machine body. The inside of the machine body is provided with a mixing and drying assembly.
[0007] The mixing drying assembly comprises a swing frame, the swing frame is rotationally connected with a machine body, a plurality of order grooves are formed in the outer surface of the swing frame, a plurality of heat transfer pieces are arranged on the inner wall of the order grooves in a circumferential distribution, a group of heat pipes are fixedly connected to the side of each heat transfer piece close to each other, a plurality of rotating rods are rotationally connected to the inner wall of the swing frame, the rotating rods are located in the inside of the order grooves close to the rotating rods, a special-shaped pipe is arranged in the machine body, the special-shaped pipe is fixedly communicated with the output end of an external air blower, a plurality of air outlet holes are formed in the outer surface of the special-shaped pipe, a plurality of turning blades are fixedly connected to the outer surface of each rotating rod, and a heat recovery pipe is arranged in the machine body.
[0008] Through the above scheme, by opening the order groove, the entering amount of raw materials can be accurately controlled, the control of the feeding amount is realized, and the stability and efficiency of the processing process are ensured.
[0009] Further, an air purifier is arranged on the upper surface of the machine body, and the heat recovery pipe is communicated with the air purifier.
[0010] Through the above scheme, the installation of the air purifier can filter harmful substances in the air, and avoid the diffusion of harmful substances in the fertilizer into the surrounding environment during the drying process of the fertilizer.
[0011] Further, a heating piece is arranged on the inner wall of the machine body.
[0012] Through the above scheme, the heating piece can heat the inside of the machine body, so that the heat can be transferred to the heat transfer piece through the heat pipe, thereby uniformly drying the raw materials in the heat transfer piece.
[0013] Further, a breathable net is arranged in the machine body, and the breathable net is in contact with the swing frame.
[0014] Through the above scheme, the breathable net can block the raw materials and be in contact with the hot air flow, and the drying efficiency of the raw materials can be improved by heating the hot air flow and the raw materials.
[0015] Further, a feeding frame is arranged on the outer surface of the machine body, and a baffle is connected to the inner wall of the feeding frame through a torsion spring hinge.
[0016] Through the above scheme, the baffle can close the feeding frame, thereby reducing the heat loss from the feeding frame.
[0017] Further, a collecting box is slidably inserted into the right side of the machine body, and the collecting box is in contact with the inner bottom wall of the machine body.
[0018] Through the above scheme, the collecting box can collect the mixed and dried raw materials, thereby facilitating the unified treatment of the fertilizer raw materials by the workers.
[0019] Further, each of the turning blades is in contact with the heat transfer member adjacent thereto.
[0020] Through the above scheme, the turning blade in contact with the heat transfer member can facilitate the cleaning of the heat transfer member during the turning of the raw materials by the turning blade, preventing the raw materials from adhering to the heat transfer member and affecting the heat transfer of the heat transfer member.
[0021] Further, the front end of each of the rotating rods is fixedly connected with a gear, the inner wall of the machine body is fixedly connected with a gear ring, each of the gears is in meshing connection with the gear ring, the front surface of the swing frame is fixedly connected with a driving column, the driving column is in rotary connection with the machine body, and the front end of the driving column is fixedly connected with the output end of an external motor.
[0022] Through the above scheme, the cooperation of the gears and the gear ring can make the plurality of rotating rods rotate during the rotation of the swing frame, and the turning blades can mix the raw materials in the sorting groove.
[0023] Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:
[0024] The high-tower chemical fertilizer production mixing and heating device with waste heat recovery function can accurately control the entering amount of raw materials, realizes the control of the feeding amount, ensures the stability and efficiency of the processing process, and in the process of mixing raw materials, the heat generated in the machine body directly contacts the raw materials through the heat transfer member, not only realizes the synchronous mixing and drying, but also improves the heat energy utilization rate.
[0025] The design of the rotating rods and the turning blades makes the raw materials in the sorting groove continuously turn during the mixing process, not only can uniformly mix the raw materials, but also can ensure that the raw materials are uniformly heated, avoid local overheating or insufficient heating, thereby improving the drying effect and product quality, in addition, the setting of the heat recovery pipe further optimizes the energy utilization efficiency, through the recovery of the used waste heat, not only reduces the waste of heat energy, but also reduces the energy consumption cost in the production process, meets the requirements of energy saving and environmental protection. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a whole structure cross section of the application Figure 1 ;
[0027] Figure 2 It is a swing frame structure cross section of the application
[0028] Figure 3 It is a swing frame structure schematic view of the application
[0029] Figure 4 It is a whole structure cross section of the application Figure 2 ;
[0030] Figure 5 It is the schematic diagram of the whole structure of the present application;
[0031] Figure 6 It is the schematic diagram of the profiled pipe structure of the present application.
[0032] In the figure:
[0033] 1, body; 2, mixing and drying assembly;
[0034] 201, swing frame; 202, sorting groove; 203, heat transfer piece; 204, heat conduction pipe; 205, rotating rod; 206, profiled pipe; 207, air outlet hole; 208, turning blade;
[0035] 3, air purifier; 4, heating piece; 5, air-permeable net; 6, feeding frame; 7, baffle; 8, collection box; 9, gear; 10, gear ring; 11, driving column; 12, heat recovery pipe. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0037] Please refer to Figure 1 , Figure 2 and Figure 3 The mixing and heating device for high-tower chemical fertilizer production with waste heat recovery function in the embodiments comprises a body 1, and a mixing and drying assembly 2 is arranged in the body 1.
[0038] Please refer to Figure 1 , Figure 2 and Figure 3The mixing and drying assembly 2 comprises a swing frame 201 connected with the machine body 1, the outer surface of the swing frame 201 is provided with a plurality of sorting grooves 202, the inner wall of the plurality of sorting grooves 202 is provided with a plurality of heat transfer pieces 203 distributed in a circle, the side surface of the plurality of heat transfer pieces 203 close to each other is fixedly connected with a group of heat conducting pipes 204, the inner wall of the swing frame 201 is rotatably connected with a plurality of rotating rods 205, the plurality of rotating rods 205 are located in the interior of the sorting grooves 202 close to the rotating rods 205, the interior of the machine body 1 is provided with a special-shaped pipe 206, the special-shaped pipe 206 is fixedly communicated with the output end of the external air blower, the outer surface of the special-shaped pipe 206 is provided with a plurality of air outlet holes 207, the outer surface of each rotating rod 205 is fixedly connected with a plurality of turning blades 208, the interior of the machine body 1 is provided with a heat recovery pipe 12, the sorting grooves 202 can accurately control the entering amount of the raw materials, realize the control of the feeding amount, and ensure the stability and efficiency of the processing process, in the process of mixing the raw materials, the heat generated in the machine body 1 is directly contacted with the raw materials through the heat transfer pieces 203, not only the synchronization of mixing and drying is realized, but also the heat energy utilization rate is improved, the design of the rotating rods 205 and the turning blades 208 makes the raw materials in the sorting grooves 202 constantly turn in the mixing process, not only the raw materials can be uniformly mixed, but also the raw materials can be uniformly heated, so as to improve the drying effect and product quality, in addition, the setting of the heat recovery pipe 12 further optimizes the energy utilization efficiency, through the recovery of the waste heat after use, not only the heat energy waste is reduced, but also the energy consumption cost in the production process is reduced, which meets the requirements of energy saving and environmental protection.
[0039] Please refer to Figure 1 , Figure 2 and Figure 4 , the upper surface of the machine body 1 is provided with an air purifier 3, the heat recovery pipe 12 is communicated with the air purifier 3, the installation of the air purifier 3 can filter the harmful substances in the air, avoid the harmful substances in the fertilizer diffusing into the surrounding environment in the process of drying the fertilizer, the inner wall of the machine body 1 is provided with a heating piece 4, the setting of the heating piece 4 can heat the interior of the machine body 1, so that the heat can be transferred to the heat transfer pieces 203 through the heat conducting pipes 204, so as to uniformly dry the raw materials in the heat transfer pieces 203.
[0040] Please refer to Figure 1 , Figure 3 and Figure 5The inside of the machine body 1 is provided with a breathable net 5, which is in contact with the swing frame 201. The breathable net 5 can block the raw materials and be in contact with the hot air flow, so that the drying efficiency of the raw materials is improved through the hot air flow and heating of the raw materials. The outer surface of the machine body 1 is provided with a feeding frame 6. The inner wall of the feeding frame 6 is connected with a baffle 7 through a torsion spring hinge. The baffle 7 can close the feeding frame 6, so as to reduce the heat loss from the feeding frame 6. The right side of the machine body 1 is slidingly connected with a collection box 8, which is in contact with the inner bottom wall of the machine body 1. The collection box 8 can collect the mixed and dried raw materials, so as to facilitate the unified treatment of the chemical fertilizer raw materials by the workers.
[0041] Please refer to Figure 1 、 Figure 3 and Figure 6 Each turning blade 208 is in contact with the heat transfer member 203 adjacent thereto. The contact between the turning blade 208 and the heat transfer member 203 can facilitate the cleaning of the heat transfer member 203 during the turning of the turning blade 208, so as to prevent the raw materials from adhering to the heat transfer member 203 and affecting the heat transmission of the heat transfer member 203. The front end of each rotating rod 205 is fixedly connected with a gear 9. The inner wall of the machine body 1 is fixedly connected with a toothed ring 10. Each gear 9 is in meshing connection with the toothed ring 10. The front surface of the swing frame 201 is fixedly connected with a driving column 11, which is in rotational connection with the machine body 1. The front end of the driving column 11 is fixedly connected with the output end of an external motor. The cooperation between the gear 9 and the toothed ring 10 can make the plurality of rotating rods 205 rotate during the rotation of the swing frame 201, and mix the raw materials in the sorting groove 202 in cooperation with the turning blade 208.
[0042] The high-tower chemical fertilizer production mixing and heating device with waste heat recovery function in the embodiment can accurately control the entering amount of the raw materials, realize the control of the feeding amount, and ensure the stability and efficiency of the processing process. During the mixing of the raw materials, the heat generated in the machine body 1 directly contacts the raw materials through the heat transfer member 203, which not only realizes the simultaneous mixing and drying, but also improves the heat energy utilization rate. The design of the rotating rod 205 and the turning blade 208 makes the raw materials in the sorting groove 202 continuously turn during the mixing process, which not only uniformly mixes the raw materials, but also ensures that the raw materials are uniformly heated, avoids local overheating or insufficient heating, and thus improves the drying effect and product quality. In addition, the setting of the heat recovery pipe 12 further optimizes the energy utilization efficiency. Through the recovery of the used waste heat, not only the heat energy waste is reduced, but also the energy consumption cost in the production process is reduced, which meets the requirements of energy saving and environmental protection.
[0043] The working principle of the above embodiment is that: firstly, when the raw materials are mixed, the raw materials are put into the feeding frame 6, when the baffle 7 is subjected to gravity, the baffle 7 swings to open the feeding frame 6 to make the raw materials enter the machine body 1, when the baffle 7 is not subjected to force, the baffle 7 resets to close the feeding frame 6, then the motor outside drives the driving column 11 to rotate, so that the driving column 11 can drive the swing frame 201 to rotate in the machine body 1, in the process of rotation of the swing frame 201, the raw materials can enter the sorting groove 202, and through the rotation of the swing frame 201, through the meshing of the gear 9 and the gear ring 10, the rotating rod 205 can rotate in the process of swinging, so that the rotating rod 205 drives a plurality of turning blades 208 to turn the raw materials in the sorting groove 202, so that the raw materials can be uniformly mixed, then the heating piece 4 can be electrified and generate heat, the heat generated by the heating piece 4 can be transmitted to the heat transfer piece 203 through the heat pipe 204, since the raw materials are in contact with the heat transfer piece 203, the heat is directly transmitted to the raw materials, and through the turning of the turning blades 208, the raw materials can be uniformly heated, so as to avoid local overheating or insufficient heating, thereby improving the drying effect and product quality, then the air heater outside can transmit hot air into the special-shaped pipe 206, and the hot air is sprayed out from a plurality of air outlet holes 207 and contacts the raw materials in the machine body 1, thereby improving the drying efficiency of the raw materials, the processed raw materials can be discharged into the collection box 8, and the heat generated during use can be transported to the air purifier 3 through the heat recovery pipe and discharged to the place needing purification after purification.
[0044] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0045] While the embodiments of the application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A high-tower fertilizer production mixing and heating device with waste heat recovery function, comprising a body (1), characterized in that: The machine body (1) is equipped with a mixing and drying component (2); The mixing and drying assembly (2) includes a swing frame (201), which is rotatably connected to the machine body (1). The outer surface of the swing frame (201) is provided with multiple sorting grooves (202). Multiple heat transfer elements (203) are installed on the inner walls of the multiple sorting grooves (202) in a circular arrangement. A set of heat-conducting pipes (204) are fixedly connected to the side of the multiple heat transfer elements (203) that are close to each other. Multiple rotating rods are rotatably connected to the inner wall of the swing frame (201). (205), multiple rotating rods (205) are located inside the sorting groove (202) adjacent to them. The body (1) is provided with a special-shaped tube (206). The special-shaped tube (206) is fixedly connected to the output end of the external hot air blower. Multiple exhaust holes (207) are opened on the outer surface of the special-shaped tube (206). Multiple turning blades (208) are fixedly connected to the outer surface of each rotating rod (205). A heat recovery pipe (12) is installed inside the body (1).
2. The high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: An air purifier (3) is installed on the upper surface of the body (1), and the heat recovery pipe (12) is connected to the air purifier (3).
3. The high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: The inner wall of the body (1) is provided with a heating element (4).
4. The high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: The body (1) is provided with a breathable mesh (5) inside, and the breathable mesh (5) is in contact with the swing frame (201).
5. A high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: The outer surface of the machine body (1) is provided with a feeding frame (6), and the inner wall of the feeding frame (6) is connected to a baffle (7) by a torsion spring hinge.
6. The high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: A collection box (8) is slidably inserted into the right side of the body (1), and the collection box (8) is in contact with the inner bottom wall of the body (1).
7. A high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: Each of the aforementioned tumbling blades (208) is in contact with its adjacent heat transfer element (203).
8. A high-tower fertilizer production mixing and heating device with waste heat recovery function according to claim 1, characterized in that: Each of the rotating rods (205) has a gear (9) fixedly connected to its front end. The inner wall of the body (1) has a gear ring (10) fixedly connected to it. Each of the gears (9) meshes with the gear ring (10). The front of the swing frame (201) has a drive column (11) fixedly connected to it. The drive column (11) is rotatably connected to the body (1). The front end of the drive column (11) is fixedly connected to the output end of an external motor.
Citation Information
Patent Citations
Chemical fertilizer production mixer
CN220214535U