Glue rolling device for PTC (Positive Temperature Coefficient) heater

By using rubber sleeves and heating elements in the PTC heater's glue-rolling device to prevent glue from sticking together, and by employing lifting adjustment and an automatic unloading mechanism, the problems of glue adhesion and inconvenient unloading are solved, resulting in better glue application and convenient unloading operations.

CN224025446UActive Publication Date: 2026-03-24YANGZHOU ASPRIANT ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing PTC heater glue-rolling devices are prone to causing glue to adhere to the glue-coating roller, affecting the glue-coating effect and making it inconvenient for operators to unload the material.

Method used

The design incorporates a rubber sleeve and an electric heating element to prevent adhesive from sticking. The design also includes a lifting adjustment mechanism and an automatic unloading mechanism to adjust the height of the roller and the angle of the inclined plate for easy unloading.

Benefits of technology

It improves the adhesive application effect, prevents the adhesive from sticking due to low temperature, and makes it easier for operators to unload the PTC heating element after it has been coated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PTC (Positive Temperature Coefficient) heaters, in particular to a PTC heater glue rolling device which comprises a working table, a first fixing plate and a second fixing plate which are fixedly arranged on the side walls of the two sides of the working table respectively. Conveying rollers are rotatably mounted in the first fixing plate and the second fixing plate through bearings, a fixing frame is mounted on the side wall of one side of the first fixing plate, a second rectangular plate is arranged on the side wall of one side of the first fixing plate, and rubber rolling rollers are rotatably mounted on the side wall of one side of the second rectangular plate. According to the utility model, firstly, glue is adsorbed through the rubber sleeve, so that the gluing effect of the glue rolling roller is better, and meanwhile, the rubber sleeve is heated by starting the electric heating tube, so that the phenomenon that the glue adsorbed by the rubber sleeve is adhered due to lower temperature and the glue rolling effect of the glue rolling roller is influenced is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of PTC heater technology, and in particular to a PTC heater roller device. Background Technology

[0002] A PTC heater is an electric heater composed of a PTC ceramic heating element and an aluminum tube. PTC heaters have the advantages of low thermal resistance and high heat exchange efficiency, achieving automatic temperature control and energy saving. The PTC heater utilizes the constant-temperature heating characteristic of the PTC thermistor. When the PTC thermistor is energized, it heats up automatically, causing its resistance to enter the transition region, and the surface temperature remains constant. This temperature depends only on the Curie temperature of the PTC thermistor and the applied voltage, and is essentially independent of the ambient temperature. The PTC heater primarily relies on the PTC heating element for heating. During the manufacturing process of a PTC heater, a glue-coating device is used to apply glue to the surface of the PTC heating element.

[0003] Currently, most PTC heater gluing devices on the market tend to cause glue to adhere to the gluing roller when applying glue to the PTC heating element, thus affecting the gluing effect of the device. In addition, after applying glue, it is not convenient for operators to unload the glued PTC heating element, which causes inconvenience to the operators. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the fact that most PTC heater gluing devices on the market, as described above or in the prior art, tend to cause glue to adhere to the gluing roller when applying glue to the PTC heating element, thus affecting the gluing effect of the gluing device, and that the existing PTC heater gluing devices are inconvenient for operators to unload the glued PTC heating element after gluing, thus causing inconvenience to the operators, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a PTC heater roller device.

[0007] To solve the above technical problems, the present invention provides the following technical solution: a PTC heater gluing device, including a workbench, which includes a first fixed plate and a second fixed plate. The first fixed plate and the second fixed plate are respectively fixedly installed on the side walls on both sides of the workbench. Conveying rollers are rotatably installed inside the first fixed plate and the second fixed plate through bearings. A fixing frame is installed on one side wall of the first fixed plate. A second rectangular plate is provided on one side wall of the first fixed plate, and gluing rollers are rotatably installed on one side wall of the second rectangular plate.

[0008] The lifting and adjusting mechanism includes a first groove, which is formed on the side wall of one side of the first fixed plate. An installation block is provided inside the first groove, and the side wall of one side of the installation block is fixedly connected to the side wall of the second rectangular plate. The internal threaded connection of the installation block passes through the T-shaped threaded rod at the top of the first fixed plate.

[0009] An automatic unloading mechanism includes a mounting frame and an electric lifting rod. The mounting frame is fixedly installed on the top of the workbench. An inclined plate is hinged inside the mounting frame, and a guide rail is provided at the bottom end of the inclined plate. A guide block is provided inside the guide rail, and a hinge seat is installed at the bottom end of the guide block.

[0010] As a preferred embodiment of the PTC heater glue rolling device of this utility model, the bottom end of the fixing frame is equipped with a glue spraying box, and the top end of the glue spraying box is equipped with an external glue tube.

[0011] As a preferred embodiment of the PTC heater roller gluing device of this utility model, the second fixing plate has a rectangular hole inside, and the side walls at both ends of the rectangular hole have a first sliding groove. The first sliding groove is provided with a first slider, and the side wall of the first slider is installed with a first rectangular plate. The top of the rectangular hole is installed with a fixing sleeve rod, and the bottom of the fixing sleeve rod is fixedly connected with the first rectangular plate. The inside of the first rectangular plate is rotatably connected to the roller gluing roller through a bearing.

[0012] As a preferred embodiment of the PTC heater roller device of this utility model, a high-pressure spring body is installed at the top of the inside of the fixed sleeve rod, and a connecting rod is installed at the bottom of the high-pressure spring body. The bottom of the connecting rod is fixedly connected to the top of the first rectangular plate.

[0013] As a preferred embodiment of the PTC heater roller device of this utility model, the outer wall of the roller is fitted with a rubber sleeve, the side walls at both ends of the roller are provided with mounting grooves, and electric heating tubes are installed inside the mounting grooves. A door panel body is hinged to one end of the mounting groove.

[0014] In a preferred embodiment of the PTC heater roller adhesive device of this utility model, the sidewalls at both ends of the first groove are provided with a second sliding groove, and a second slider is provided inside the second sliding groove, and the sidewall of the second slider is fixedly connected to the sidewall of the mounting block.

[0015] In a preferred embodiment of the PTC heater roller device of this utility model, an electric lifting rod is installed at the top of the workbench, and the top of the electric lifting rod is hinged to the bottom of the hinge seat.

[0016] The advantages of this PTC heater gluing device are as follows: Firstly, the design of the rubber sleeve facilitates the absorption of glue, resulting in better glue application of the gluing roller. Secondly, the heating element heats the rubber sleeve, preventing the glue absorbed by the rubber sleeve from sticking together due to low temperature, thus avoiding affecting the gluing effect of the gluing roller.

[0017] The advantages of this utility model of a PTC heater gluing device are as follows: First, the mounting frame is hinged to the inclined plate, and the electric lifting rod is hinged to the hinge seat. The electric lifting rod is raised and lowered to drive the guide block to slide inside the guide rail and drive the inclined plate to rotate inside the mounting frame, thereby facilitating the adjustment of the tilt angle of the inclined plate to unload the glued PTC heating element.

[0018] The beneficial effects of the PTC heater gluing device of this utility model are as follows: First, by rotating the T-shaped threaded rod, and through the threaded connection between the T-shaped threaded rod and the mounting block, the rotation of the T-shaped threaded rod drives the mounting block to rise and fall on the outer wall of the T-shaped threaded rod. The rise and fall of the mounting block drives the second rectangular plate and the gluing roller to rise and fall simultaneously. At the same time, through the design of the first sliding groove and the first slider, the height of the gluing roller can be adjusted by rotating the conveying roller, so that it can glu PTC heating elements of different thicknesses. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram of the main structure of a PTC heater roller adhesive device;

[0021] Figure 2 This is a schematic diagram of the first fixing plate structure of a PTC heater roller adhesive device.

[0022] Figure 3 A PTC heater roller coating device Figure 1 Enlarged structural diagram at point A in the middle;

[0023] Figure 4 A schematic diagram of the internal structure of the inclined plate of a PTC heater roller adhesive device;

[0024] Figure 5 This is a schematic diagram of the internal structure of the glue roller in a PTC heater glue rolling device.

[0025] Figure 6 A schematic diagram of the left-side structure of a PTC heater adhesive roller device;

[0026] Figure 7 This is a schematic diagram of the internal structure of the fixing sleeve rod of a PTC heater roller adhesive device.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Workbench; 101. First fixed plate; 102. Second fixed plate; 1021. Rectangular hole; 1022. First slide groove; 1023. First slider; 1024. First rectangular plate; 1025. Connecting rod; 1026. Fixed sleeve rod; 1027. High-pressure spring body; 103. Conveying roller; 104. Fixed frame; 1041. Glue spraying box; 1042. External glue hose; 105. Second rectangular plate; 1051. Glue rolling roller; 1052. Rubber sleeve; 1053. Mounting groove; 1054. Electric heating element; 1055. Door panel body;

[0029] 2. Lifting and adjusting mechanism; 201. First groove; 202. Mounting block; 203. T-shaped threaded rod; 204. Second slide groove; 205. Second slider;

[0030] 3. Automatic unloading mechanism; 301. Mounting frame; 302. Inclined plate; 303. Guide rail; 304. Guide block; 305. Hinge seat; 306. Electric lifting rod. Detailed Implementation

[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0034] Example 1: Refer to Figures 1-7 This is the first embodiment of the present invention, which provides a PTC heater gluing device. It addresses the common problem in most existing PTC heater gluing devices on the market: when applying glue to the PTC heating element, glue tends to adhere to the gluing roller, affecting the gluing effect. Furthermore, existing PTC heater gluing devices make it inconvenient for operators to unload the glued PTC heating element after gluing, causing inconvenience. The device includes a workbench 1, which comprises a first fixed plate 101 and a second fixed plate 102, the first fixed plate 101 and the second fixed plate 102 respectively... The conveying rollers 103 are rotatably mounted inside the first fixed plate 101 and the second fixed plate 102 via bearings, and a fixed frame 104 is installed on one side wall of the first fixed plate 101. A second rectangular plate 105 is provided on one side wall of the first fixed plate 101, and a glue-rolling roller 1051 is rotatably mounted on one side wall of the second rectangular plate 105. A drive motor is installed at one end of the glue-rolling roller 1051 and is fixedly connected to the rear side of the second rectangular plate 105, so that the operator can start the drive motor to drive the glue-rolling roller 1051 to rotate.

[0035] A glue spraying box 1041 is installed at the bottom of the fixing frame 104, and an external glue tube 1042 is installed at the top of the glue spraying box 1041. A rectangular hole 1021 is opened inside the second fixing plate 102, and a first sliding groove 1022 is opened on the side wall at both ends of the rectangular hole 1021. A first slider 1023 is arranged inside the first sliding groove 1022, and a first rectangular plate 1024 is installed on the side wall of the first slider 1023. A fixing sleeve rod 1026 is installed at the top of the rectangular hole 1021, and the first rectangular plate 1024 is fixedly connected to the bottom of the fixing sleeve rod 1026. The interior of the first rectangular plate 1024 is rotatably connected to the glue rolling roller 1051 through a bearing. A high-pressure spring body 1027 is installed at the top of the fixing sleeve rod 1026, and a connecting rod 1025 is installed at the bottom of the high-pressure spring body 1027. The bottom of the connecting rod 1025 is fixedly connected to the top of the first rectangular plate 1024.

[0036] A rubber sleeve 1052 is installed on the outer wall of the glue roller 1051. The side walls at both ends of the glue roller 1051 are provided with mounting grooves 1053, and an electric heating tube 1054 is installed inside the mounting groove 1053. A door panel body 1055 is hinged to one end of the mounting groove 1053.

[0037] The lifting adjustment mechanism 2 includes a first groove 201, which is formed on the side wall of the first fixed plate 101. An installation block 202 is provided inside the first groove 201, and the side wall of the installation block 202 is fixedly connected to the side wall of the second rectangular plate 105. The internal threaded connection of the installation block 202 passes through the T-shaped threaded rod 203 at the top of the first fixed plate 101.

[0038] The sidewalls at both ends of the first groove 201 are provided with second sliding grooves 204, and the second sliding grooves 204 are provided with second sliders 205. The sidewalls of the second sliders 205 are fixedly connected to the sidewalls of the mounting block 202.

[0039] The specific working principle is as follows: First, the design of the rubber sleeve 1052 facilitates the absorption of adhesive, resulting in better adhesive application by the gluing roller 1051. Simultaneously, the heating element 1054 is activated to heat the rubber sleeve 1052, preventing the adhesive absorbed by the sleeve from sticking together due to low temperature, which would affect the gluing effect of the roller 1051. Furthermore, when applying adhesive to PTC heating elements of different thicknesses, the T-shaped threaded rod 203 is rotated... Furthermore, the T-shaped threaded rod 203 is threadedly connected to the mounting block 202, causing the T-shaped threaded rod 203 to rotate and drive the mounting block 202 to rise and fall on the outer wall of the T-shaped threaded rod 203. The rise and fall of the mounting block 202 causes the second rectangular plate 105 and the glue roller 1051 to rise and fall simultaneously. At the same time, through the design of the first sliding groove 1022 and the first slider 1023, the height of the glue roller 1051 can be adjusted by rotating the conveying roller 103, so that it can perform glue rolling on PTC heating elements of different thicknesses.

[0040] Example 2: Refer to Figures 1-7This is the first embodiment of the present invention. This embodiment provides a PTC heater gluing device, which can solve the problem that most PTC heater gluing devices on the market currently have problems. When applying glue to PTC heating elements, the glue tends to stick to the gluing roller, thus affecting the gluing effect of the gluing device. At the same time, after applying glue, it is not convenient for operators to unload the glued PTC heating elements, which causes inconvenience to the operators. The automatic unloading mechanism 3 includes a mounting frame 301 and an electric lifting rod 306. The mounting frame 301 is fixedly installed on the top of the workbench 1. An inclined plate 302 is hinged inside the mounting frame 301, and a guide rail 303 is provided at the bottom end of the inclined plate 302. A guide block 304 is provided inside the guide rail 303, and a hinge seat 305 is installed at the bottom end of the guide block 304. An electric lifting rod 306 is installed on the top of the workbench 1, and the top end of the electric lifting rod 306 is hinged to the bottom end of the hinge seat 305.

[0041] The specific working principle is as follows: when it is necessary to automatically unload the PTC heating element after it has been glued, the mounting frame 301 is first hinged to the inclined plate 302, and the electric lifting rod 306 is hinged to the hinge seat 305. The electric lifting rod 306 is raised and lowered to drive the guide block 304 to slide inside the guide rail 303 and drive the inclined plate 302 to rotate inside the mounting frame 301, so as to facilitate the adjustment of the tilt angle of the inclined plate 302 to unload the PTC heating element after it has been glued.

[0042] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A PTC heater adhesive rolling device, characterized in that: include, The workbench (1) includes a first fixed plate (101) and a second fixed plate (102). The first fixed plate (101) and the second fixed plate (102) are respectively fixedly installed on the side walls on both sides of the workbench (1). The first fixed plate (101) and the second fixed plate (102) are rotatably installed with a conveying roller (103) through a bearing. A fixed frame (104) is installed on one side wall of the first fixed plate (101). A second rectangular plate (105) is provided on one side wall of the first fixed plate (101), and a glue roller (1051) is rotatably installed on one side wall of the second rectangular plate (105). The lifting adjustment mechanism (2) includes a first groove (201), which is opened on the side wall of the first fixed plate (101). The first groove (201) is provided with a mounting block (202) inside, and the side wall of the mounting block (202) is fixedly connected to the side wall of the second rectangular plate (105). The internal threaded connection of the mounting block (202) passes through the T-shaped threaded rod (203) at the top of the first fixed plate (101). The automatic unloading mechanism (3) includes a mounting frame (301) and an electric lifting rod (306). The mounting frame (301) is fixedly installed on the top of the workbench (1). An inclined plate (302) is hinged inside the mounting frame (301), and a guide rail (303) is provided at the bottom end of the inclined plate (302). A guide block (304) is provided inside the guide rail (303), and a hinge seat (305) is installed at the bottom end of the guide block (304).

2. The PTC heater roller coating device as described in claim 1, characterized in that: The bottom of the fixing frame (104) is equipped with a glue spraying box (1041), and the top of the glue spraying box (1041) is equipped with an external glue tube (1042).

3. The PTC heater roller adhesive device as described in claim 1, characterized in that: The second fixing plate (102) has a rectangular hole (1021) inside, and the side walls at both ends of the rectangular hole (1021) have a first sliding groove (1022). The first sliding groove (1022) has a first slider (1023) inside, and the side wall of the first slider (1023) is equipped with a first rectangular plate (1024). The top of the rectangular hole (1021) is equipped with a fixing sleeve rod (1026), and the bottom end of the fixing sleeve rod (1026) is fixedly connected to the first rectangular plate (1024). The interior of the first rectangular plate (1024) is rotatably connected to the rubber roller (1051) through a bearing.

4. The PTC heater roller coating device as described in claim 3, characterized in that: The top of the fixed sleeve rod (1026) is equipped with a high-pressure spring body (1027), and the bottom of the high-pressure spring body (1027) is equipped with a connecting rod (1025). The bottom of the connecting rod (1025) is fixedly connected to the top of the first rectangular plate (1024).

5. The PTC heater roller coating device as described in claim 1, characterized in that: The outer wall of the rubber roller (1051) is fitted with a rubber sleeve (1052). The side walls at both ends of the rubber roller (1051) are provided with mounting grooves (1053), and an electric heating tube (1054) is installed inside the mounting groove (1053). One end of the mounting groove (1053) is hinged to the door panel body (1055).

6. The PTC heater roller coating device as described in claim 1, characterized in that: The first groove (201) has a second sliding groove (204) on the sidewalls at both ends, and a second slider (205) is provided inside the second sliding groove (204). The sidewall of the second slider (205) is fixedly connected to the sidewall of the mounting block (202).

7. The PTC heater roller coating device as described in claim 1, characterized in that: The top of the workbench (1) is equipped with an electric lifting rod (306), and the top of the electric lifting rod (306) is hinged to the bottom of the hinge seat (305).