Automatic dipping device for porcelain surface modifier
By introducing an air-drying component and a circulating filter component into the automatic impregnation device for ceramic surface modifiers, the problems of slow natural air-drying speed and impurity adsorption are solved, achieving rapid drying and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-24
AI Technical Summary
The existing ceramic surface modifiers are slow to air dry after automatic impregnation, which affects production efficiency and easily attracts dust and impurities, affecting surface cleanliness and modification effect.
It employs a drying component and a circulating filter component, utilizes a fan component to accelerate drying and removes impurities through a filter screen and a dust collection plate, and combines a lifting component to realize the automatic impregnation and drying process of ceramic parts, ensuring the purity of the solution.
It significantly improved the drying speed of the surface modifier for ceramic parts, ensuring the cleanliness and modification effect of the ceramic parts surface, and improving production efficiency and quality.
Smart Images

Figure CN224025532U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic impregnation technical field, especially a kind of porcelain surface modifier automatic impregnation device. BACKGROUND
[0002] Porcelain surface modifier automatic impregnation device is a kind of automatic equipment for modifying the surface of porcelain. It is by immersing porcelain into solution containing modifier, so that the modifier is attached to the surface of porcelain, thereby changing the surface properties of porcelain, such as improving wear resistance, corrosion resistance, insulation, etc.
[0003] Currently, after the surface of porcelain is automatically impregnated by modifier, natural air drying is usually used to dry the surface of porcelain. The natural air drying process is relatively slow, and the temperature change is small, so it will not cause cracks, deformation or damage on the surface of porcelain due to high temperature, especially for temperature-sensitive porcelain. During the natural air drying process, since there is no forced hot air or mechanical action, the modifier coating on the surface of porcelain can be dried and cured more uniformly, which is beneficial to form a smooth and flat surface and reduce surface defects such as orange peel and blistering caused by uneven air flow or temperature during the drying process.
[0004] Although the surface of porcelain can be dried by natural air drying without easily causing surface defects such as orange peel and blistering, the drying speed is slow due to the reliance on natural air flow and alcohol evaporation, especially in a high-humidity environment, which will significantly prolong the drying time, reduce production efficiency and increase production cycle. Moreover, during the natural air drying process, the porcelain is exposed to air, which is easy to adsorb dust, impurities, etc., affecting the cleanliness and modification effect of the surface of porcelain. Therefore, a porcelain surface modifier automatic impregnation device is proposed to solve the above problems. SUMMARY
[0005] To make up for the above shortcomings, the utility model provides a porcelain surface modifier automatic impregnation device, which aims to improve the problem that the modifier coating on the surface of porcelain cannot be dried quickly in the prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A porcelain surface modifier automatic impregnation device, comprising a bottom plate and two connecting blocks, the bottom plate is fixedly connected with a soaking tank on the side, the soaking tank is provided with a circulating filtration assembly on the inner side of the end, the bottom plate is fixedly connected with a connecting plate one on the outer side, the connecting plate one is fixedly connected with a connecting plate two on the side, the connecting plate two is provided with two lifting assemblies on the side, the inner side of the two connecting blocks is provided with a clamping assembly, the side of the connecting plate two is fixedly connected with two connecting plate threes, and the outer side of the two connecting plate threes is provided with two air drying assemblies.
[0008] The air-drying assembly comprises a fan shell fixedly connected to the outer side of the two connecting plates, a plurality of supports fixedly connected to the inner side of the fan shell, a plurality of fan assemblies arranged in the supports, and a plurality of filter screens fixedly connected to the end of the fan shell.
[0009] As a further description of the above technical solution:
[0010] The circulating filtering assembly comprises a water pump fixedly connected to the inner side of the soaking tank, a connecting pipe fixedly connected to the output end of the water pump, a connecting pipe fixedly connected to the inner side of the soaking tank, a filtering pipe fixedly connected between the two connecting pipes, a chute pipe fixedly connected to the inner side of the filtering pipe, and a plurality of filter plates arranged in the chute pipe.
[0011] As a further description of the above technical solution:
[0012] The clamping assembly comprises a second driving motor fixedly connected to the inner side of the connecting block, a gear rotatably connected to the inner side of the connecting block, the gear fixedly connected to the output end of the second driving motor, two tooth block plates slidably connected to the inner side of the connecting block, the two tooth block plates meshingly connected to the outer side of the gear, two fixed sliding blocks fixedly connected to the end of the two second driving motors, and the two fixed sliding blocks respectively slidably connected to the outer side of the other second driving motor.
[0013] As a further description of the above technical solution:
[0014] The clamping assembly further comprises two fixed rods fixedly connected to the side of the two fixed sliding blocks, and a first fixed block fixedly connected to the outer side of the end of the two fixed rods.
[0015] As a further description of the above technical solution:
[0016] The lifting assembly comprises two limiting plates fixedly connected to the outer side of the connecting plate one and the connecting plate two, a connecting rod rotatably connected to the inner side of the two limiting plates, a rope one arranged on the outer side of the end of the connecting rod, the rope one arranged on the side of the two limiting plates, two limiting blocks fixedly connected to the side of the connecting plate one, the rope one slidably connected to the inner side of the two limiting blocks, a second fixed block fixedly connected to the end of the rope one, a plurality of ropes two fixedly connected to the inner side of the second fixed block, and the end of the plurality of ropes two fixedly connected to the side of the connecting block.
[0017] As a further description of the above technical solution:
[0018] One of the limit plate outer side is fixedly connected with drive motor one, the connecting rod is fixedly connected at the output end of drive motor one;
[0019] As a further description of the above technical solutions:
[0020] A plurality of the fixed block one side is fixedly connected with the non-slip pad;
[0021] As a further description of the above technical solutions:
[0022] Two fan shell inner side is fixedly connected with dust absorption plate.
[0023] The utility model has the following beneficial effects:
[0024] 1. In the utility model, the fan assembly in the air drying assembly inhales air, and the porcelain is dried through filter screen filtration. The design of multiple fans can produce a large amount of air, evenly blow the surface of porcelain, accelerate the alcohol air drying speed of porcelain surface, significantly improve the air drying efficiency, shorten the production cycle. At the same time, the filter screen and the dust absorption plate can filter the impurities and dust in the air, effectively prevent the impurities and dust from adhering to the surface of porcelain.
[0025] 2. In the utility model, the modifier solution in the soaking box is pumped into the filter pipe by the water pump, and a plurality of filter plates in the chute pipe are used to intercept impurities, which can effectively remove solid particles, unsolved substances and the like in the solution. This makes the modifier solution for impregnating porcelain keep pure, avoids impurities adhering to the surface of porcelain, so as to ensure the uniformity and consistency of the modification of the surface of porcelain, and significantly improves the impregnation quality and performance of porcelain. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of a porcelain surface modifier automatic impregnation device is provided for the utility model;
[0027] Figure 2 A three-dimensional schematic view of a porcelain surface modifier automatic impregnation device is provided for the utility model;
[0028] Figure 3 A three-dimensional schematic view of a porcelain surface modifier automatic impregnation device is provided for the utility model;
[0029] Figure 4 A three-dimensional schematic view of a porcelain surface modifier automatic impregnation device is provided for the utility model;
[0030] Figure 5 A three-dimensional schematic view of a porcelain surface modifier automatic impregnation device is provided for the utility model;
[0031] Legend:
[0032] 1, the bottom plate; 2, the soaking tank; 3, the connecting plate one; 4, the water pump; 5, the connecting pipe; 6, the filter pipe; 7, the connecting plate two; 8, the drive motor one; 9, the limiting plate; 10, the rope one; 11, the fan shell; 12, the connecting block; 13, the fixed rod; 14, the fixed block one; 15, the limiting block; 16, the fixed block two; 17, the rope two; 18, the connecting plate three; 19, the gear; 20, the drive motor two; 21, the tooth block plate; 22, the fixed sliding block; 23, the antiskid pad; 24, the sliding slot pipe; 25, the filter plate; 26, the filter screen; 27, the support; 28, the connecting rod; 29, the fan assembly; 30, the dust absorption plate. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0034] Referring to Figure 1 and Figure 5 An embodiment provided by the utility model: a kind of porcelain surface modifier automatic impregnation device, including bottom plate 1 and two connecting blocks 12, bottom plate 1 side is fixedly connected with soaking tank 2, and the inner side of the end of soaking tank 2 is provided with circulating filter assembly, and the outer side of bottom plate 1 is fixedly connected with connecting plate one 3, and the side of connecting plate one 3 is fixedly connected with connecting plate two 7, and the side of connecting plate two 7 is provided with two lifting assemblies, and the inner side of two connecting blocks 12 is provided with clamping assembly, and the side of two connecting blocks 12 is fixedly connected with two connecting plate threes 18, and the outer side of two connecting plate threes 18 is provided with two air-drying assemblies;
[0035] Air-drying assembly includes fan shell 11, and fan shell 11 is fixedly connected to the outer side of two connecting plate threes 18, and the inner side of fan shell 11 is fixedly connected with multiple supports 27, and the inner side of multiple supports 27 is provided with fan assembly 29, and the inner side of the end of fan shell 11 is fixedly connected with multiple filter screens 26, and fan assembly 29 on the inner support 27 of fan shell 11 starts operation, and air outside is sucked into fan shell 11. When air enters fan shell 11, it will first pass through the multiple filter screens 26 on the inner side of the end, and the filter screen 26 will filter out dust and other impurities in the air. The inner side of two fan shells 11 is fixedly connected with dust absorption plate 30. At the same time, the dust absorption plate 30 on the inner side of fan shell 11 will adsorb dust and other impurities generated during drying process, keep the air-drying environment clean, and prevent impurities from adhering to the surface of porcelain again.
[0036] Referring to Figure 1 and Figure 4The circulating filtering assembly comprises a water pump 4 fixedly connected to the inner side of the soaking box 2, a connecting pipe 5 fixedly connected to the output end of the water pump 4, and a connecting pipe 5 fixedly connected to the inner side of the soaking box 2. The connecting pipes 5 are fixedly connected with a filtering pipe 6, the filtering pipe 6 is fixedly connected with a chute pipe 24, and the chute pipe 24 is provided with a plurality of filtering plates 25.
[0037] With reference to Figure 1 and Figure 3 The clamping assembly comprises a driving motor 2 fixedly connected to the inner side of the connecting block 12, a gear 19 rotatably connected to the inner side of the connecting block 12, the gear 19 being fixedly connected to the output end of the driving motor 2, two tooth block plates 21 slidably connected to the inner side of the connecting block 12, the two connecting blocks 12 being engaged with the outer side of the gear 19, two fixed sliding blocks 22 fixedly connected to the ends of the two driving motors 2, and the two fixed sliding blocks 22 being slidably connected to the outer side of the other driving motor 2. The driving motor 2 is started to drive the gear 19 fixedly connected thereto to rotate, and the rotation of the gear 19 drives the two tooth block plates 21 to move linearly towards or away from each other. The fixed sliding blocks 22 at the ends of the tooth block plates 21 move together with the tooth block plates 21, and the fixed sliding blocks 22 slide on the outer side of the other driving motor 2 to guide and stabilize. The clamping assembly further comprises two fixed rods 13 fixedly connected to the side faces of the two fixed sliding blocks 22, and a fixed block 1 fixedly connected to the outer side of the end of each fixed rod 13. When the fixed sliding blocks 22 move, the fixed rods 13 connected thereto also move, so that the fixed blocks 1 on the outer side of the ends of the fixed rods 13 approach or move away from the porcelain piece. The side faces of the fixed blocks 1 are fixedly connected with anti-skid pads 23. When the fixed blocks 1 contact the porcelain piece, the anti-skid pads 23 on the side faces can increase the friction force to firmly clamp the porcelain piece.
[0038] With reference to Figure 1 and Figure 2The lifting assembly comprises two limiting plates 9, which are fixedly connected to the outer sides of the connecting plate one 3 and the connecting plate two 7, and the inner sides of the two limiting plates 9 are rotatably connected with connecting rods 28, the outer sides of the end portions of the connecting rods 28 are provided with ropes one 10, the ropes one 10 are arranged on the side faces of the two limiting plates 9, the side faces of the connecting plate one 3 are fixedly connected with two limiting blocks 15, the inner sides of the two limiting blocks 15 are slidably connected with the ropes one 10, the driving motor one 8 drives the connecting rods 28 to rotate in the inner sides of the limiting plates 9, and the ropes one 10 on the outer sides of the end portions of the connecting rods 28 are wound or released along with the rotation of the connecting rods 28. The ropes one 10 slide in the inner sides of the two limiting blocks 15, play a guiding role and ensure that the ropes one 10 move along the predetermined path. The end portions of the ropes one 10 are fixedly connected with fixed blocks two 16, the inner sides of the fixed blocks two 16 are fixedly connected with a plurality of ropes two 17, and the end portions of the plurality of ropes two 17 are fixedly connected to the side faces of the connecting block 12. The fixed blocks two 16 at the end portions of the ropes one 10 rise or fall along with the movement of the ropes one 10, the plurality of ropes two 17 in the inner sides of the fixed blocks two 16 connect the connecting block 12 with the fixed blocks two 16, thereby driving the connecting block 12 and the porcelain pieces clamped thereby to rise or fall together. The outer sides of one of the limiting plates 9 are fixedly connected with the driving motor one 8, and the connecting rods 28 are fixedly connected to the output end of the driving motor one 8.
[0039] Working principle: first, start the driving motor two 20 to drive the gear 19 to rotate, the two tooth block plates 21 meshing with the gear 19 slide towards or away from each other in the connecting block 12, drive the fixed sliding block 22 and the fixed rod 13 to move, so that the fixed block one 14 clamps or releases the porcelain piece, and the anti-skid pad 23 on the side face of the fixed block one 14 can increase the friction force and stabilize the porcelain piece.
[0040] Through the operation of the driving motor one 8, the connecting rod 28 in the limiting plate 9 is driven to rotate, the rope one 10 wound on the connecting rod 28 pulls the fixed block two 16 and the plurality of ropes two 17 connected thereto under the guidance of the limiting block 15, thereby driving the connecting block 12 and the porcelain piece to descend into the modifier solution in the soaking tank 2. During the soaking process, the circulating filtration assembly works, the water pump 4 is started to make the modifier solution in the soaking tank 2 enter the filter pipe 6 under the action of the connecting pipe 5, and then return to the soaking tank 2 after being filtered by the plurality of filter plates 25 in the chute pipe 24, so as to ensure the cleanliness of the solution and maintain the stability of the impregnation effect.
[0041] After the impregnation is completed, the lifting assembly lifts the porcelain piece from the soaking tank 2. Then the drying assembly starts to work, the fan assemblies 29 on the plurality of supports 27 in the fan shell 11 are started, outside air is sucked in, the air is filtered by the filter screen 26 to remove impurities, and the air is blown to the porcelain piece to dry the porcelain piece. The dust absorption plate 30 on the inner side of the fan shell 11 can absorb the dust and other impurities generated in the air drying process, so as to ensure the cleanliness of the drying environment and improve the surface quality of the porcelain piece.
[0042] It should be pointed out finally that: the above only for the preferred embodiments of the utility model have, and do not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.
Claims
1. A porcelain surface modifier automatic dipping device comprising a base plate (1) and two connecting blocks (12), characterized in that: The bottom plate (1) side fixedly connected with the soaking tank (2), the soaking tank (2) end inside is provided with circulating filter assembly, the bottom plate (1) outside fixedly connected with the connecting plate one (3), the connecting plate one (3) side fixedly connected with the connecting plate two (7), the connecting plate two (7) side is provided with two lifting assemblies, two the connecting block (12) inside is provided with the clamping assembly, two the connecting block (12) side fixedly connected with two connecting plate three (18), two the connecting plate three (18) outside is provided with two air-drying assembly; The air-drying assembly includes a fan housing (11), the fan housing (11) is fixedly connected to the outside of two connecting plate three (18), the fan housing (11) inside fixedly connected with a plurality of supports (27), a plurality of the support (27) inside is provided with fan assembly (29), the fan housing (11) end inside fixedly connected with a plurality of filter screen (26).
2. The automatic porcelain surface modifier impregnation device of claim 1, wherein: The circulating filter assembly includes a water pump (4), the water pump (4) is fixedly connected to the inside of the soaking tank (2), the output of the water pump (4) is fixedly connected with connecting pipe (5), the soaking tank (2) inside is also fixedly connected with connecting pipe (5), two connecting pipe (5) between fixedly connected with filter tube (6), the filter tube (6) inside fixedly connected with chute pipe (24), the chute pipe (24) inside is provided with a plurality of filter plate (25).
3. The automatic porcelain surface modifier impregnation device of claim 1, wherein: The clamping assembly includes a drive motor two (20), the drive motor two (20) is fixedly connected to the inside of the connecting block (12), the connecting block (12) inside rotatably connected with gear (19), the gear (19) is fixedly connected to the output of the drive motor two (20), the connecting block (12) inside is slidably connected with two tooth block plate (21), two the connecting block (12) are engaged with the outside of the gear (19), two drive motor two (20) end are fixedly connected with fixed sliding block (22), two the fixed sliding block (22) are slidably connected with the outside of another drive motor two (20) respectively.
4. The automatic porcelain surface modifier impregnation device of claim 3, wherein: The clamping assembly also includes two fixed rods (13), two the fixed rod (13) are fixedly connected to the side of two fixed sliding block (22), two the fixed rod (13) end outside are fixedly connected with fixed block one (14).
5. The automatic porcelain surface modifier impregnation device of claim 1, wherein: Said lifting assembly includes two limiting plates (9), two said limiting plates (9) are fixedly connected outside the connecting plate one (3) and the connecting plate two (7), both sides of two said limiting plates (9) are rotatably connected with connecting rods (28), the outer side of the end of connecting rod (28) is provided with rope one (10), the rope one (10) is arranged on the side of two limiting plates (9), the side of the connecting plate one (3) is fixedly connected with two limiting blocks (15), the rope one (10) is slidably connected inside two said limiting blocks (15), the end of the rope one (10) is fixedly connected with a fixed block two (16), the inner side of the fixed block two (16) is fixedly connected with a plurality of rope two (17), the end of a plurality of said rope two (17) is fixedly connected on the side of the connecting block (12).
6. The automatic porcelain surface modifier impregnation device of claim 5, wherein: The outer side of one of said limiting plates (9) is fixedly connected with a drive motor one (8), and the connecting rod (28) is fixedly connected to the output end of the drive motor one (8).
7. The automatic porcelain surface modifier impregnation device of claim 4, wherein: The side of a plurality of said fixed blocks one (14) is fixedly connected with a non-slip mat (23).
8. The automatic porcelain surface modifier impregnation device of claim 1, wherein: Both sides of two said fan shells (11) are fixedly connected with dust absorption plates (30).