Aluminum gusset plate surface treatment device facilitating UV printing
By designing a surface treatment device for aluminum ceiling panels that includes a feeding platform, a cleaning box, and an optical inspection camera, the problem of surface defects and stains on aluminum ceiling panels before UV printing was solved, achieving efficient surface treatment and improved printing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2026-03-24
AI Technical Summary
Existing aluminum ceiling panels are prone to defects and oil stains during production and transportation, which affect the UV printing effect and cause ghosting and blurred edges in the pattern.
A surface treatment device is designed, comprising components such as a feeding platform, a cleaning tank, an optical inspection camera, an electric slide, an electric lifting seat, an electric polishing disc, a cleaning roller, and a water blowing hood. The device removes defects through optical inspection and electric polishing, and uses a water blowing hood to prevent cleaning fluid residue, thereby achieving surface cleaning and polishing.
It effectively removes imperfections and stains from the surface of aluminum ceiling panels, ensuring high-quality UV printing results, reducing printing defects, and improving the practicality and environmental friendliness of the device.
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Figure CN224028668U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to UV printing supporting equipment technical field, especially in kind of aluminum buckle board surface treatment device convenient for UV printing. BACKGROUND
[0002] UV printing technology is a kind of new process that realizes pattern printing by ultraviolet light curing ink, and its core equipment includes UV printer, nozzle control system, printing support device etc., and UV printing equipment has the advantages of high-precision imaging, wide material adaptability and environmental protection and high efficiency.Aluminum buckle board is the material commonly used in current decoration, especially as the panel of ceiling and partition wall etc., aluminum buckle board has the advantages of light weight, beautiful appearance etc., is popularized and applied, and aluminum buckle board is printed with UV printing equipment to quickly show the decoration effect.
[0003] Because smooth and flat printing base surface (roughness Ra≤1.6 μm) needs to be reserved when printing, any deformation or displacement will cause ghosting, edge blur and other defects in printed pattern, and the surface of existing aluminum buckle board can be damaged and stained during production and transportation, which affects printing effect, so an aluminum buckle board surface treatment device for UV printing is needed to carry out surface treatment work before printing. UTILITY MODEL CONTENT
[0004] The utility model is directed at least to one of the technical problems in the prior art, and provides an aluminum buckle board surface treatment device convenient for UV printing, which solves the above problems.
[0005] To achieve the above object, an aluminum buckle board surface treatment device convenient for UV printing is provided, which comprises a feeding table, a plurality of feeding rollers are rotatably connected above the feeding table, a gantry is fixedly connected above one end of the feeding table, a cleaning box is fixedly connected to the end of the feeding table away from the gantry, an optical detection camera is arranged in the middle of the end of the gantry away from the cleaning box, an electric sliding table is slidably connected to the inside of the gantry, an electric lifting seat is fixedly connected to the bottom of the electric sliding table, a negative pressure cover is arranged on the bottom output end of the electric lifting seat, an electric polishing disc is arranged in the middle of the inner side of the negative pressure cover, and a chip edge is fixedly connected to the edge of the bottom of the negative pressure cover.
[0006] The upper side of the cleaning box is fixedly connected with a fan support, the upper side of the feeding port and the discharging port of the cleaning box is fixedly connected with a water blowing cover, the upper side of the two water blowing covers is fixedly connected with two electric fans, the two sides of the cleaning box are fixedly connected with a wool roller support, the inside of the cleaning box is rotatably connected with two cleaning wool rollers through the wool roller support, the center shaft of the two cleaning wool rollers is fixedly connected with a synchronous gear at one end through a wool roller support sleeve, and the end of the wool roller support close to the synchronous gear is provided with a wool roller motor below.
[0007] According to the aluminum buckle plate surface treatment device convenient for UV printing, the inside of the cleaning box close to one end of the gantry is provided with a spraying frame, and the lower side of the spraying frame is provided with a plurality of cleaning liquid nozzles.
[0008] According to the aluminum buckle plate surface treatment device convenient for UV printing, the output end of each of the four electric fans is communicated with the corresponding water blowing cover, and the lower side of each of the four electric fans is fixedly connected with the fan support.
[0009] According to the aluminum buckle plate surface treatment device convenient for UV printing, the output end of the wool roller motor is in transmission connection with one of the synchronous gears through a gear, and the two synchronous gears are in meshing connection.
[0010] According to the aluminum buckle plate surface treatment device convenient for UV printing, the upper side of the negative pressure cover away from the cleaning box is provided with a negative pressure pipe joint, and the negative pressure cover is fixedly connected with a negative pressure dust removal equipment through the negative pressure pipe joint.
[0011] According to the aluminum buckle plate surface treatment device convenient for UV printing, the feeding table is provided with a waste liquid recovery groove below the feeding roller.
[0012] The above scheme has at least one of the following beneficial effects:
[0013] 1、The utility model discloses an electric grinding disc is set up, cooperates with electric sliding table and electric lifting seat, can utilize optical detection to check the aluminum buckle plate surface bump, under the control of the controller of UV printer, the position and height of electric grinding disc are controlled through electric sliding table and electric lifting seat, and the surface bump of aluminum buckle plate is ground, and the flaw of aluminum buckle plate is reduced, and the practicality of the device is strengthened.
[0014] 2、The utility model discloses that the cleaning box inlet and outlet are all provided with water blowing cover, cooperate with corresponding electric fan, can form strong wind barrier at the inlet and outlet, not only can blow the fragment that adheres on the aluminum buckle plate when feeding, but also can blow the residual cleaning liquid back to the cleaning box when discharging, prevents the influence of printing of residual cleaning liquid, strengthens the practicality of the device.
[0015] 3、The two cleaning wool rollers are relatively synchronously rotated through the synchronous gear, can rely on the friction force balance of two opposite rotating directions, and reduce the influence of the friction force of the rotating cleaning wool roller on the aluminum buckle plate movement.
[0016] The additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter in the description of the application. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below in conjunction with the drawings and embodiments.
[0018] Figure 1 is a perspective view of the aluminum buckle plate surface treatment device convenient for UV printing of the present application;
[0019] Figure 2 is a side view of the aluminum buckle plate surface treatment device convenient for UV printing of the present application;
[0020] Figure 3 is a schematic view of the internal structure of the cleaning box of the present application;
[0021] Figure 4 is a schematic view of the internal structure of the negative pressure cover of the present application.
[0022] LEGEND
[0023] 1, feeding table; 2, feeding roller; 3, gantry; 4, optical detection camera; 5, cleaning box; 6, electric sliding table; 7, electric lifting seat; 8, negative pressure cover; 9, scrap edge; 10, wool roller support; 11, cleaning wool roller; 12, fan support; 13, water blowing cover; 14, electric fan; 15, synchronous gear; 16, wool roller motor; 17, electric polishing disc. DETAILED DESCRIPTION
[0024] This part will describe the specific embodiments of the present application in detail, and the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with figures, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, the drawings are very simplified and use non-precise proportions, only to facilitate and clearly assist the purpose of explaining the embodiments of the present application, and cannot be understood as a limitation on the protection scope of the present application.
[0025] REFERENCE Figures 1-4The utility model discloses an aluminium buckle board surface treatment device convenient for UV printing, including feed table 1, the upper rotation of feed table 1 is connected with a plurality of feed rollers 2, the upper fixed connection of one end of feed table 1 has gantry 3, the fixed connection of the upper away from gantry 3 of feed table 1 one end has cleaning tank 5, the middle part of the upper away from cleaning tank 5 of gantry 3 one end is provided with optical detection camera 4, the inside upper of gantry 3 is slidably connected with electric sliding table 6, the bottom fixed connection of electric sliding table 6 has electric lifting seat 7, and the bottom output of electric lifting seat 7 is provided with negative pressure cover 8, and the upper away from cleaning tank 5 of negative pressure cover 8 one side is provided with negative pressure pipe joint, and negative pressure cover 8 is fixedly connected with negative pressure dust removal equipment through negative pressure pipe joint, and the inside middle part of negative pressure cover 8 is provided with electric grinding disc 17, can utilize the optical detection and check the aluminium buckle board surface after the convex mark, under the control of controller, the position and height of electric grinding disc 17 are controlled through electric sliding table 6 and electric lifting seat 7, and the convex mark of aluminium buckle board is ground, reduces the flaw of aluminium buckle board, and the bottom edge of negative pressure cover 8 is fixedly connected with the scrap edge 9 of blocking, can block the flying dirt when grinding, prevent flying out the inside of negative pressure cover 8, facilitate negative pressure dust removal work;
[0026] The inside of cleaning tank 5 is provided with a spray stand close to the one end of gantry 3, a plurality of cleaning liquid nozzles are arranged below the spray stand, a waste liquid recovery tank is arranged below the feed roller 2 of the feed table 1, the two sides of the cleaning tank 5 are fixedly connected with the wool roller support 10, the two cleaning wool rollers 11 are rotatably connected in the interior of the cleaning tank 5 through the wool roller support 10, the center shaft one end of the two cleaning wool rollers 11 is fixedly sleeved with a synchronous gear 15, a wool roller motor 16 is arranged below the one end of the wool roller support 10 close to the synchronous gear 15, the bottom of the wool roller motor 16 is fixedly connected with the wool roller support 10 through a support, the output end of the wool roller motor 16 is in transmission connection with one of the synchronous gears 15 through a gear, the two synchronous gears 15 are in meshing with each other, the two cleaning wool rollers 11 are relatively synchronously rotated through the synchronous gear 15, the friction force balance can be relied on the two opposite rotating directions, and the influence of the friction force on the movement of the aluminium buckle board when the cleaning wool roller 11 rotates is reduced.
[0027] The fan bracket 12 is fixedly connected above the cleaning tank 5, the blow water cover 13 is fixedly connected above the inlet and outlet of the cleaning tank 5, the two blow water covers 13 are fixedly connected with two electric fans 14 above, the output ends of the four electric fans 14 are communicated with the corresponding blow water covers 13, the four electric fans 14 are fixedly connected with the fan bracket 12 below, the blow water cover 13 arranged at the inlet and outlet of the cleaning tank 5 is communicated with the corresponding electric fan 14, a strong wind barrier can be formed at the inlet and outlet, not only the debris adhered on the aluminium buckle board can be blown away when feeding, but also the residual cleaning liquid can be blown back into the cleaning tank 5 when discharging, so that the printing work is not affected by the residual cleaning liquid.
[0028] Working principle: the utility model discloses when using, install in the feed of UV printer, control through the controller of UV printer, can utilize the optical detection to view the surface of aluminium buckle board and then, under the control of controller, the position and height of electric sliding platform 6 and electric lifting seat 7 control electric grinding disc 17, the surface of aluminium buckle board is polished, and the flaw of aluminium buckle board is reduced, and the cleaning tank 5 can clean the aluminium buckle board and carry out the cleaning operation, utilize the surface dirt of plate material and remove by spraying and rolling brush, and the water blowing cover 13 that sets up at the inlet and outlet of cleaning tank 5, cooperate corresponding electric fan 14, can form strong wind barrier at the inlet and outlet, not only can blow the debris adhered on aluminium buckle board when feeding, but also can blow the residual cleaning fluid back into cleaning tank 5 when discharging, prevent the influence of residual cleaning fluid on printing work.
[0029] The above embodiment of the utility model is explained in detail in combination with the drawings, but the utility model is not limited to the above embodiment, and various changes can be made within the knowledge range possessed by ordinary skilled in the art without departing from the purpose of the utility model.
Claims
1. A surface treatment device for aluminum ceiling panels that facilitates UV printing, comprising a feeding table (1), characterized in that: Multiple feeding rollers (2) are rotatably connected above the feeding platform (1). A gantry frame (3) is fixedly connected above one end of the feeding platform (1). A cleaning tank (5) is fixedly connected above the feeding platform (1) away from the gantry frame (3). An optical inspection camera (4) is provided in the middle of the upper end of the gantry frame (3) away from the cleaning tank (5). An electric slide table (6) is slidably connected inside the gantry frame (3). An electric lifting seat (7) is fixedly connected to the bottom of the electric slide table (6). A negative pressure cover (8) is provided at the bottom output end of the electric lifting seat (7). An electric grinding disc (17) is provided in the middle of the inner side of the negative pressure cover (8). A chip-blocking burr edge (9) is fixedly connected to the bottom edge of the negative pressure cover (8). A blower bracket (12) is fixedly connected to the top of the cleaning box (5). A water blowing cover (13) is fixedly connected to the top of the inlet and outlet of the cleaning box (5). Two electric blowers (14) are fixedly connected to the top of the two water blowing covers (13). A brush roller bracket (10) is fixedly connected to both sides of the cleaning box (5). Two cleaning brush rollers (11) are rotatably connected inside the cleaning box (5) through the brush roller bracket (10). One end of the central axis of the two cleaning brush rollers (11) passes through the brush roller bracket (10) and is fixedly sleeved with a synchronous gear (15). A brush roller motor (16) is provided below the end of the brush roller bracket (10) near the synchronous gear (15).
2. The aluminum panel surface treatment device for easy UV printing according to claim 1, characterized in that, The cleaning tank (5) has a spray frame inside one end near the gantry (3), and multiple cleaning liquid nozzles are installed below the spray frame.
3. The aluminum panel surface treatment device for UV printing according to claim 1, characterized in that, The output ends of the four electric fans (14) are all connected to the corresponding water blowing hoods (13), and the bottom of the four electric fans (14) is fixedly connected to the fan brackets (12).
4. The aluminum panel surface treatment device for UV printing according to claim 1, characterized in that, The bottom of the wool roller motor (16) is fixedly connected to the wool roller bracket (10) through a support. The output end of the wool roller motor (16) is connected to one of the synchronous gears (15) through a gear, and the two synchronous gears (15) mesh with each other.
5. The aluminum panel surface treatment device for easy UV printing according to claim 1, characterized in that, A negative pressure pipe connector is provided on the side of the negative pressure cover (8) away from the cleaning box (5), and the negative pressure cover (8) is fixedly connected to a negative pressure chip removal device through the negative pressure pipe connector.
6. The aluminum ceiling panel surface treatment device for easy UV printing according to claim 1, characterized in that, The feeding platform (1) is provided with a waste liquid recovery tank below the feeding roller (2).