CO2 gasification energy-saving and environment-friendly device based on heat energy recovery
By designing a heat recovery device and a water removal component, the independent problems of heating liquefied carbon dioxide and cooling fermentation tanks in beer brewing were solved, achieving energy conservation and improved beer quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
In the beer brewing process, the two separate processes of heating with liquefied carbon dioxide and cooling in the fermentation tank increase operational complexity and energy consumption, leading to increased brewing costs and operating expenses.
Design an energy-saving and environmentally friendly CO2 gasification device based on heat recovery. The device achieves the gasification of liquid carbon dioxide by combining the heat exchange of refrigerant liquid and warm water through the first and second tube heat exchangers. The device also removes water droplets from the outer wall of the fermenter through a water removal component, thereby reducing steam supply and saving energy.
It achieves efficient vaporization of liquid carbon dioxide, reduces energy consumption, and ensures the beer quality of the fermentation tank and the corrosion resistance of the equipment.
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Figure CN224030948U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of heat energy circulation, specifically relates to a CO2 gasification energy -conserving and environment -friendly device based on heat energy recovery. BACKGROUND
[0002] In the fermentation process of beer brewing, liquefied carbon dioxide is usually used to adjust the carbonation level of beer and provide pressure during bottling or canning; liquefied carbon dioxide is gaseous at normal temperature and pressure, and is liquid at low temperature and high pressure, in order to uniformly dissolve carbon dioxide in beer, carbon dioxide needs to be converted from liquid to gas, which usually needs to be heated;
[0003] In addition, during fermentation, since yeast is usually most active in a temperature range of 10 to 25 degrees Celsius, cooling the fermenter is a key step; by cooling, the metabolic activity of yeast can be slowed down, thereby controlling the fermentation rate and avoiding rapid fermentation that can change the flavor of beer;
[0004] In the prior art, liquefied carbon dioxide heating and fermenter cooling are two completely separate and independent processes; as a result, the two independent processes increase the complexity of operation and consume more energy, increasing the cost of brewing and operating costs, so a CO2 gasification energy -conserving and environment -friendly device based on heat energy recovery is needed to solve the above problems. SUMMARY
[0005] The utility model aims at providing a CO2 gasification energy -conserving and environment -friendly device based on heat energy recovery to solve the problems raised in the background.
[0006] To achieve the above object, the utility model provides the following technical scheme: a CO2 gasification energy -conserving and environment -friendly device based on heat energy recovery, comprising:
[0007] Liquefied carbon dioxide storage tank;
[0008] The first column tube heat exchanger has a first feeding pipe, a second feeding pipe, a first discharging pipe and a second discharging pipe, the first feeding pipe and the first discharging pipe are both connected with the valve cavity of the first column tube heat exchanger, the second feeding pipe and the second discharging pipe are both connected with the heat exchange pipe of the first column tube heat exchanger, and the liquefied carbon dioxide storage tank is connected with the second feeding pipe pipeline;
[0009] The second column tube heat exchanger comprises a third upper feeding pipe, a fourth upper feeding pipe, a third lower feeding pipe and a fourth lower feeding pipe, the third upper feeding pipe and the third lower feeding pipe are communicated with a valve cavity of the second column tube heat exchanger, the fourth upper feeding pipe and the fourth lower feeding pipe are communicated with heat exchange pipes of the second column tube heat exchanger, and the second lower feeding pipe and the third upper feeding pipe are connected in a pipeline mode;
[0010] A recycled water tank is connected in a pipeline mode with the fourth upper feeding pipe and the fourth lower feeding pipe;
[0011] A fermentation tank is connected in a pipeline mode with the first lower feeding pipe and the third lower feeding pipe;
[0012] A refrigerant liquid storage tank is connected in a pipeline mode with the fermentation tank and connected in a pipeline mode with the first upper feeding pipe;
[0013] A water removal assembly is arranged on the fermentation tank.
[0014] As a preferred solution, the water removal assembly comprises a water removal ring, a mounting seat, a rotating screw and a belt moving block, the upper end of the rotating screw is rotatably arranged on the mounting seat in a vertical mode, the belt moving block is threadedly connected with the rotating screw, the water removal ring is fixedly connected with the belt moving block, the water removal ring is matched with the circumferential outer wall of the fermentation tank, the mounting seat is provided with a sliding groove, and the end of the belt moving block, which is away from the water removal ring, is slidably arranged in the sliding groove.
[0015] As a preferred solution, the water removal assembly further comprises a driving gear, a driven gear and a rotating motor, the driven gear is arranged on the lower end of the rotating screw, the driving gear is rotatably arranged on the mounting seat, the driving gear and the driven gear are engaged with each other, and the output shaft of the rotating motor is connected with the driving gear.
[0016] As a preferred solution, the inner wall of the water removal ring, which is matched with the circumferential outer wall of the fermentation tank, is made of water absorption material.
[0017] As a preferred solution, the water removal assembly further comprises a connecting block, and the connecting block is connected with the water removal ring and the belt moving block.
[0018] As a preferred solution, the cross section of the belt moving block is circular.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] The utility model discloses, be provided with first column pipe heat exchanger and second column pipe heat exchanger, first column pipe heat exchanger has first feeding pipe, second feeding pipe, first discharge pipe and second discharge pipe, second column pipe heat exchanger, second column pipe heat exchanger includes third feeding pipe, fourth feeding pipe, third discharge pipe and fourth discharge pipe, first, liquefied carbon dioxide enters the heat exchange pipe of first column pipe heat exchanger, refrigerant liquid enters fermentation tank and carries out cooling to help liquid carbon dioxide complete gasification, subsequently, carbon dioxide enters the valve cavity of second column pipe heat exchanger, warm water enters the heat exchange pipe of second column pipe heat exchanger through fourth discharge pipe, make carbon dioxide be completely gasified, finally enter fermentation tank and prepare pressure use, in this way, utilize refrigerant liquid to preliminary reheat liquefied carbon dioxide, further utilize warm water and heat to reach carbon dioxide gasification state, need not supply steam all the time to reach the effect of energy saving,
[0021] The utility model discloses, be provided with water removal subassembly, water removal subassembly includes water removal ring, mounting seat, rotation screw rod, with shift block, driving gear, driven gear and rotation motor, rotation screw rod rotatablely installed in mounting seat, with shift block is connected with rotation screw rod thread, water removal ring is fixedly connected with with shift block, and water removal ring is inlaid with the circumferential outer wall of fermentation tank, and mounting seat has the sliding slot, and the end portion of with shift block away from water removal ring can be slidably placed in the sliding slot, driven gear is installed in the lower end portion of rotation screw rod, and the output shaft of rotation motor is connected in driving gear, worker starts rotation motor, and then drives rotation screw rod to rotate around the self axial rotation, and the rotation rotation screw rod drives with shift block and moves up and down along the sliding slot, and water removal ring also moves up and down along the axial rotation screw rod, and the water drop of the outer wall of fermentation tank is removed to the water removal ring that moves up and down, to prevent the excessive water of fermentation tank and lead to the metal corrosion of fermentation tank surface, and then ensure the beer quality after fermentation. ACCREDITED DRAWINGS
[0022] Figure 1 It is the three-dimensional schematic view of the utility model;
[0023] Figure 2 It is the front view structure drawing of first column pipe heat exchanger and second column pipe heat exchanger of the utility model;
[0024] Figure 3 It is the plan view structure drawing of first column pipe heat exchanger and second column pipe heat exchanger of the utility model;
[0025] Figure 4 It is the structure drawing of one angle of water removal subassembly of the utility model;
[0026] Figure 5 It is the structure drawing of another angle of water removal subassembly of the utility model.
[0027] In the figure: 1, liquefied carbon dioxide storage tank; 2, first column tube heat exchanger; 21, first upper feeding pipe; 22, second upper feeding pipe; 23, first lower feeding pipe; 24, second lower feeding pipe; 3, second column tube heat exchanger; 31, third upper feeding pipe; 32, fourth upper feeding pipe; 33, third lower feeding pipe; 34, fourth lower feeding pipe; 4, recovered water tank; 5, fermentation tank; 6, refrigerant liquid storage tank; 7, water removal assembly; 71, water removal ring; 72, mounting seat; 721, sliding groove; 73, rotating screw; 74, belt moving block; 75, driving gear; 76, driven gear; 77, rotating motor; 78, connecting block. DETAILED DESCRIPTION
[0028] The utility model will be further described below in combination with examples.
[0029] The following examples are used to illustrate the utility model, but cannot be used to limit the protection scope of the utility model. The conditions in the examples can be further adjusted according to specific conditions, and simple improvement of the method of the utility model under the concept of the utility model belongs to the range required to be protected by the utility model.
[0030] Please refer to Figures 1-5 The utility model provides a kind of CO2 gasification energy-saving environmental protection device based on heat recovery, comprising:
[0031] Liquefied carbon dioxide storage tank 1;
[0032] First column tube heat exchanger 2, first column tube heat exchanger 2 has first upper feeding pipe 21, second upper feeding pipe 22, first lower feeding pipe 23 and second lower feeding pipe 24, first upper feeding pipe 21 and first lower feeding pipe 23 are connected with the valve cavity of first column tube heat exchanger 2 communication, second upper feeding pipe 22 and second lower feeding pipe 24 are connected with the heat exchange tube of first column tube heat exchanger 2 communication, liquefied carbon dioxide storage tank 1 is connected with second upper feeding pipe 22 pipeline;
[0033] Second column tube heat exchanger 3, second column tube heat exchanger 3 includes third upper feeding pipe 31, fourth upper feeding pipe 32, third lower feeding pipe 33 and fourth lower feeding pipe 34, third upper feeding pipe 31 and third lower feeding pipe 33 are connected with the valve cavity of second column tube heat exchanger 3 communication, fourth upper feeding pipe 32 and fourth lower feeding pipe 34 are connected with the heat exchange tube of second column tube heat exchanger 3 communication, second lower feeding pipe 24 and third upper feeding pipe 31 pipeline connection;
[0034] Recovered water tank 4, recovered water tank 4 is connected with fourth upper feeding pipe 32 and fourth lower feeding pipe 34 pipeline;
[0035] Fermentation tank 5, fermentation tank 5 is connected with first lower feeding pipe 23 and third lower feeding pipe 33 pipeline;
[0036] The refrigerant liquid storage tank 6 is connected with the fermentation tank 5 through a pipeline, and is connected with the first feeding pipe 21 through a pipeline;
[0037] The water removal assembly 7 is installed on the fermentation tank 5.
[0038] The water removal assembly 7 comprises a water removal ring 71, a mounting seat 72, a rotating screw 73 and a belt moving block 74, the upper end of the rotating screw 73 is vertically rotatably installed on the mounting seat 72, the belt moving block 74 is threadedly connected with the rotating screw 73, the water removal ring 71 is fixedly connected with the belt moving block 74, the water removal ring 71 is fitted with the circumferential outer wall of the fermentation tank 5, and the mounting seat 72 is provided with a sliding groove 721, and the end of the belt moving block 74, which is away from the water removal ring 71, is slidably arranged in the sliding groove 721.
[0039] The water removal assembly 7 further comprises a driving gear 75, a driven gear 76 and a rotating motor 77, the driven gear 76 is installed on the lower end of the rotating screw 73, the driving gear 75 is rotatably installed on the mounting seat 72, the driving gear 75 and the driven gear 76 are engaged, and the output shaft of the rotating motor 77 is connected with the driving gear 75.
[0040] The inner wall of the water removal ring 71, which is fitted with the circumferential outer wall of the fermentation tank 5, is made of water absorption material.
[0041] The water removal assembly 7 further comprises a connecting block 78, which is connected with the water removal ring 71 and the belt moving block 74.
[0042] The cross section of the belt moving block 74 is circular.
[0043] Working principle and use process of the utility model:
[0044] Firstly, the liquefied carbon dioxide in the liquefied carbon dioxide storage tank 1 enters the second feeding pipe 22 through a pipeline, and then enters the heat exchange pipe of the first tube heat exchanger 2; at the same time, the refrigerant liquid in the refrigerant liquid storage tank 6 enters the fermentation tank 5 for cooling, and then enters the valve cavity of the first tube heat exchanger 2 through the first discharging pipe 23, and finally returns to the refrigerant liquid storage tank 6 through the first feeding pipe 21; in this way, the liquefied carbon dioxide flowing in the heat exchange pipe and the refrigerant liquid in the valve cavity exchange heat energy initially, since the liquefied carbon dioxide needs to absorb a large amount of heat in the process of gasification, the refrigerant liquid is used to absorb the heat released in the process of gasification, so as to help the liquefied carbon dioxide complete the gasification.
[0045] Subsequently, the carbon dioxide in the heat exchange tube of the first tube heat exchanger 2 after preliminary gasification enters the third upper feeding pipe 31 through the second lower feeding pipe 24, and then enters the valve cavity of the second tube heat exchanger 3; at the same time, the warm water in the recovery water tank 4 enters the heat exchange tube of the second tube heat exchanger 3 through the fourth lower feeding pipe 34, and finally returns to the recovery water tank 4 through the fourth upper feeding pipe 32; in the process of the flow of the warm water, the heat energy exchange between the warm water in the heat exchange tube and the carbon dioxide in the valve cavity occurs, so that the carbon dioxide is completely gasified; finally, the completely gasified carbon dioxide enters the fermentation tank 5 through the third lower feeding pipe 33 for pressure preparation; in this way, by arranging the first tube heat exchanger 2 and the second tube heat exchanger 3, and using the refrigerant liquid to preliminarily warm the liquefied carbon dioxide, and then using the warm water to further warm, the carbon dioxide gasification state is achieved, and steam does not need to be supplied all the time, so that the effect of saving energy is realized.
[0046] In addition, in the process that the refrigerant liquid in the refrigerant liquid storage tank 6 enters the fermentation tank 5, the temperature inside the fermentation tank 5 is low at this time, so that the water droplets are condensed on the outer wall of the fermentation tank 5; the worker starts the rotating motor 77, and then drives the driving gear 75 and the driven gear 76 meshing with the driving gear 75 to rotate; and then drives the rotating screw 73 to rotate around the axis thereof, and the rotating rotating screw 73 drives the moving block 74 to move up and down along the sliding groove 721, so that the water removal ring 71 connected with the moving block 74 through the connecting block 78 also moves up and down along the rotating screw 73, and the water removal ring 71 moving up and down removes the water droplets on the outer wall of the fermentation tank 5, so as to prevent the excessive water in the fermentation tank 5 from corroding the metal surface of the fermentation tank 5, and then ensure the quality of the fermented beer.
[0047] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A CO2 gasification energy-saving and environment-friendly device based on heat energy recovery, characterized in that, The utility model relates to a liquefied carbon dioxide storage tank (1), a first column tube heat exchanger (2) has first upper feeding pipe (21), second upper feeding pipe (22), first lower feeding pipe (23) and second lower feeding pipe (24), first upper feeding pipe (21) and first lower feeding pipe (23) all are connected with the valve cavity of first column tube heat exchanger (2), second upper feeding pipe (22) and second lower feeding pipe (24) all are connected with the heat exchange tube of first column tube heat exchanger (2), liquefied carbon dioxide storage tank (1) is connected with second upper feeding pipe (22) pipeline, Second column tube heat exchanger (3) includes third upper feeding pipe (31), fourth upper feeding pipe (32), third lower feeding pipe (33) and fourth lower feeding pipe (34), third upper feeding pipe (31) and third lower feeding pipe (33) all are connected with the valve cavity of second column tube heat exchanger (3), fourth upper feeding pipe (32) and fourth lower feeding pipe (34) all are connected with the heat exchange tube of second column tube heat exchanger (3), second lower feeding pipe (24) and third upper feeding pipe (31) pipeline connection, Recovery water tank (4) is connected with fourth upper feeding pipe (32) and fourth lower feeding pipe (34) pipeline, Fermentation tank (5) is connected with first lower feeding pipe (23) and third lower feeding pipe (33) pipeline, Refrigerant liquid storage tank (6) is connected with fermentation tank (5) pipeline, refrigerant liquid storage tank (6) is connected with first upper feeding pipe (21) pipeline, Water removal assembly (7) is installed on fermentation tank (5). Water removal assembly (7) includes water removal ring (71), mounting seat (72), rotating screw (73) and belt moving block (74), the upper end of rotating screw (73) is rotatably vertically installed on mounting seat (72), belt moving block (74) is threadedly connected with rotating screw (73), water removal ring (71) is fixedly connected with belt moving block (74), water removal ring (71) is fitted with the circumferential outer wall of fermentation tank (5), mounting seat (72) has sliding slot (721), the end of belt moving block (74) away from water removal ring (71) is slidably placed in sliding slot (721). Water removal assembly (7) further includes driving gear (75), driven gear (76) and rotating motor (77), driven gear (76) is installed on the lower end of rotating screw (73), driving gear (75) is rotatably installed on mounting seat (72), driving gear (75) and driven gear (76) are engaged, the output shaft of rotating motor (77) is connected with driving gear (75).
2. The CO2 gasification energy-saving and environment-friendly device based on heat energy recovery according to claim 1, characterized in that: The inner wall of water removal ring (71) fitted with the circumferential outer wall of fermentation tank (5) is set as water absorption material.
3. The CO2 gasification energy-saving and environment-friendly device based on heat energy recovery according to claim 2, characterized in that: 4. The CO2 gasification energy-saving and environment-friendly device based on heat energy recovery according to claim 3, characterized in that: 5. The CO2 gasification energy-saving and environment-friendly device based on heat energy recovery according to claim 4, characterized in that: The water removing assembly (7) further comprises a connecting block (78) connected to the water removing ring (71) and the belt moving block (74).
6. The CO2 gasification energy-saving and environment-friendly device based on heat energy recovery according to claim 5, characterized in that: The cross section of the belt moving block (74) is circular.