2634results about "Control of fluid heaters" patented technology

Systems and methods for monitoring and controlling fluid consumption in a fluid-supply system are disclosed using one or more sensors for generating signals indicative of the operation thereof. In one embodiment, a method of preventing freezing of a conduit for fire suppression fluid in a fire sprinkler system includes sensing, with a temperature sensor, a temperature at a location; and if the sensed temperature falls below a predetermined threshold, sending, to at least one fluid control device interfaced with the conduit, at least one control signal to impede a flow of fire suppression fluid through the conduit.

A device and method is provided for automatically controlling the heating element(s) of an electric hot water heater to minimize electric energy consumption over a prolonged time period by projecting the future need for hot water based on it's use in prior time periods as well as by monitoring the use of hot water during current periods. The device saves energy by switching the heater "off" during times when the projected and current need for hot water is low or nonexistent thereby reducing the tank temperature and therefore energy losses to the ambient, while detecting the instantaneous requirement for hot water through utilization of a flow sensor arrangement, one of which is the utilization of thermistors on the exit pipe and on the tank or body of the heater. The device leaves all existing controls intact and may be adapted by end users to existing heaters or by manufacturers of original equipment (OEMs).

A GPS-based energy management system for a home network is provided that includes a plurality of energy consuming devices. The system comprises a central controller operatively connected to each energy consuming device, and one or more GPS-enabled devices configured to communicate with the central controller. The central controller is programmed to modify the behavior of the energy consuming devices based on the location of at least one member of a home network.

A system for shifting energy demand from on-peak time windows to off-peak time windows by using hot water heater load shifting, while providing the end user with the level of service (i.e., availability of hot water) according to the user's customary use described by service quality criteria. The shift is accomplished by a controller located at the end user establishment and in communication with a central control server. The controller monitors local water heater upper and / or lower temperature and controls upper and / or lower water heater heating elements in accordance with a demand shift process commanded by the central control server. The controller may determine usage and remaining capacity for reporting back to the central control server. A volumetric capacity and usage determination is disclosed. The control server may select water heaters according to use patterns and / or measured capacity. One embodiment is adapted for use with existing water heaters without disrupting safety features of the existing water heater.

A multi-function controller for a water heater is advanced comprising a control panel and a plurality of sensors that monitor a variety of functions that impact the operation of a water heater. A flammable gas sensor, placed in proximity to the air intake, detects the presence of an unsafe concentration of gas and issues a signal to the control panel, which subsequently discontinues the operation of the burners. Detection of a blocked vent pipe is achieved by a carbon monoxide sensor placed near the draft hood. The control panel is equipped with circuitry which monitors usage of the heater for a specified time period to develop a pattern of use. Subsequent to the monitoring period, the controller will activate the burners a predetermined time prior to an anticipated period of high use. During periods of low use, the controller will decrease the temperature to which the water is to be heated, thereby resulting in a more efficient heater. Non-volatile memory records data from the sensors so that the operation status of the heater may be ascertained subsequent to a power outage. The control panel contains a plurality of visual alarms, each of which corresponds to a sensor. Consequently, repair and maintenance are simplified because the cause of a malfunction is quickly recognized.

An on demand tankless water heater system that is capable of quickly delivering water within a desired temperature range. The tankless water heater provides a hybrid heating method that contains a primary heating system and a secondary heating system disposed in a buffer tank that cooperate to facilitate control of output water temperature during water usage. A pressure differential switch detects low flow demand and allows the secondary heating system to provide immediate heating to the water. This secondary heating system provides a faster temperature response and fine tuning of output water temperature.

A heat pump water heater and systems and methods for its control are disclosed. The systems are configured to heat water within a water storage tank of a heat pump water heater wherein a controller within the system is operatively connected to a plurality of heat sources including at least one electric heating element and a heat pump and sensors in order to selectively energize one of the plurality of heat sources. The controller is configure to process data representative of the temperature of water within the tank near the top of the water storage tank, and rate of water flowing out of the water storage tank, in order to automatically selectively energize the heat sources. The selection of heat sources by the controller is determined by a mode of operation selected by the user and the data processed by the controller in view of the selected mode of operation.

The present invention overcomes many of the disadvantages of prior art mobile oil field heat exchange systems by providing an oil-fired heat exchange system. The present invention is a self-contained unit which is easily transported to remote locations. The present invention includes a single-pass tubular coil heat exchanger contained within a closed-bottom firebox having a forced-air combustion and cooling system. The rig also includes integral fuel tanks, hydraulic and pneumatic systems for operating the rig at remote operations in ail weather environments. In a preferred embodiment, the oil-fired heat exchanger system is used to heat water on-the-fly (i.e., directly from the supply source to the well head) to complete hydraulic fracturing operations. The present invention also includes systems for regulating and adjusting the fuel / air mixture within the firebox to maximize the combustion efficiency. The system includes a novel hood opening mechanism attached to the exhaust stack of the firebox.

A tankless water heater module is disclosed and includes a casing having a first end, a second end and a plurality of conduits formed therein. A top head manifold is coupled to the first end of the casing and includes a port aligned with each of the plurality of conduits. A bottom head manifold is coupled to the second end of the casing and includes a port aligned with each of the plurality of conduits. An immersion heating element extends through each port of the top head manifold and into the conduit aligned therewith. A flow path extends through the plurality of conduits, the plurality of conduits coupled in fluid communication by channels between ports of the top head manifold and a channel between ports of the bottom head manifold.

An improved inline intravenous fluid warming device. In one embodiment, the device includes a resistive film heater that is thermally coupled to a body having a serpentine fluid path extending therethrough. The film heater is coupled to the body via a first layer that is a thermally conductive and electrically insulative and a second layer that is thermally conductive. In another embodiment first and second resistive film heaters are employed to support either line power or battery powered operation.

A control system for an electric water heater having an upper heating element and a lower heating element is disclosed. The control system includes a control module that controls operation of the electric water heater by selectively toggling the upper and lower heating elements between an ON state and an OFF state and a consumer interface module that allows a consumer to input a set point temperature and select an energy savings mode for the electric water heater. The control module regularly monitors hot water usage and adjusts the set point temperature by a predetermined setback amount until a capacity of the water heater matches consumer usage.

A heater operates at a first power to heat a space and a second power to maintain the temperature. The heater uses a first heating element and a second heating element, which are configured to automatically supply the first power during an initial heating period, then step down to the second power for continuous operation. The heater may use a phase chopper circuit and heating element; switched diode and heating element; positive temperature coefficient thermostat, isolated heater, and heating element; latching mechanical timer switch and heating element; and / or a positive temperature coefficient heating element and multi-speed fan to provide dual power levels. The heater may include a first heating element energized during a portion of a heating cycle and a second heating element continuously energized during the heating cycle. The heating cycle is repeated for a period after which both elements are de-energized.

The system of the present invention provides energy saving control for a water heater via an intelligent thermostat. This intelligent thermostat provides programmatic control over the HVAC system as is conventional, and provides coordinated control over the water heater temperature set point. This control over the water heater is accomplished via a communications network between the intelligent thermostat and the water heater. In one embodiment the communications are wireless, although wired and network bus communications may also be utilized. Enhanced and coordinated control is also provided so that different operational temperature cycles can be provided to coordinate with the intelligent thermostat's programmatic control of the HVAC system. Separate programmatic control of the water heater is also provided whereby different operational temperature modes may be commanded, e.g. Wake, Sleep, and Demand modes of operation.

Systems and methods for monitoring and controlling water consumption in a water-supply system are disclosed using one or more sensors for generating signals indicative of the operation thereof. In one embodiment, a method of preventing freezing of a water conduit in a water-supply system comprises sensing, with a temperature sensor, a temperature at a location; and, if the sensed temperature falls below a predetermined threshold, sending, to at least one fluid control device interfaced with the conduit, at least one control signal to impede a flow of water through the conduit and to drain water from the conduit.

An improved heater and method of controlling the same is provided. The water heater has the combination of a tank for holding water, a heater for heating the water, a controller having logic to regulate the heater, and first and second sensors. Each of the sensors detects the water temperature at different areas within the water heater. The sensors also provide the controller with signals corresponding to the detected water temperature. In response to these signals, the controller regulates the heater when at least one of the signals of the first and second sensors satisfies at least one predetermined state condition.

An airflow heater includes a housing, a control arrangement supported at an upper portion of the housing, an air source for generating a flow of air, a PTC heat generator for generating heat, and a terminal unit including an upward terminal connector upwardly extended from the PTC heat generator to align with the control arrangement and a sideward terminal connector rearwardly extended from the PTC heat generator to minimize a distance between the terminal unit and the control arrangement for electrical connection. The upward terminal connector and the sideward terminal connector are electrically connected to the control arrangement. The air source and the PTC heat generator are activated by the control arrangement for generating the air towards the PTC heat generator and for generating the heat respectively, such that when the air passes through the PTC heat generator, the air is heated up before exiting the housing.

An instant hot water delivery system for efficiently heating water when necessary to provide instant hot water to a faucet. The instant hot water delivery system generally includes a water heater including an inlet and an outlet, a cold water supply line introducing cold water into the inlet, a hot water supply line connecting the outlet to a faucet and a recirculation line connected to the hot water supply downstream of the outlet and the cold water supply line upstream of the inlet. The recirculation line forms a first recirculation loop for water within the water heater to flow during a first water heating process. A recirculation pump is connected to the cold water supply line between the recirculation line and the inlet for circulating the water during the water heating process. In one embodiment, the control unit is used to retrofit an existing gas or electric water heater.

Systems and methods for controlling a heat pump water heater (HPWH) are disclosed. The systems include an interface for accepting a user input and configured to indicate a mode of operation, and indicate at least one error condition when an error condition exists. The systems are operative to diagnose various failure conditions and as advise a user that maintenance may be needed and to adjust operation for varying environmental or other external conditions.

Systems and methods for monitoring and controlling water consumption in a water-based system are disclosed using one or more sensors for generating signals indicative of the operation thereof. One or more interface modules are provided as breaker circuits for receiving the generated signals, and a fluid control device is operable for limiting the water consumption. A motherboard receives the interface modules and provides communication therebetween for information processing. Signals from the various sensors are supplied to a controller, which provides signals to status indicators, and also operates to provide alarm signals via network interfaces to remote locations. In an alternate embodiment, a water monitoring system is designed to shut off the water supply to the water device and to shut off either the electrical supply or the gas supply to the heating unit of the water device in response to sensing a malfunction through one or more sensed parameters.

A water heater includes combustion means (burner) that combusts fuel and generates exhaust; heat exchange means (primary heat exchanger and secondary heat exchanger) that exchanges heat of the exhaust for supplied water; bypassing means (bypass pipe) that makes the supplied water flow to an outlet of the heat exchange means; exchanged heat temperature detection means (exchanged heat temperature sensor) that detects temperature of the supplied water after heat exchange; flow rate adjustment means (bypass valve) that adjusts a volume of the supplied water flowing into the bypassing means and the heat exchange means; and a control unit that controls the flow rate adjustment means so as to make a predetermined volume of the supplied water or over flow to the heat exchange means.

A water heater control for an electric water heater operates according to at least one fixed hardware and / or software temperature limit and a variable software temperature limit. The control monitors a temperature of water in a tank of the electric water heater to determine if the temperature exceeds the fixed hardware and / or software temperature limit. If the temperature exceeds the fixed temperature limit, the control turns off one or more heating elements of the electric water heater. The variable software temperature limit is indicative of a desired user temperature and an offset temperature. If the temperature exceeds the variable software temperature limit, the control turns off the one or more heating elements.

A heat pump water heater has a tank portion, an electric heating structure for adding electrical heat to water stored in the tank, and a heat pump for adding refrigerant heat to the tank water. A control system associated with the water heater has three user-selectable heating modes for heating the tank water during a given heating demand cycle—a first mode that initially heats the tank water with refrigerant heat while the electric heat is locked out for a first predetermined period before supplementing the refrigerant heat if necessary, a second mode similar to the first mode but with a longer electric heat lockout period, and a third mode in which only the electric heat is utilized to satisfy a tank water heating demand. Illustratively, the heat pump is disposed in a compact component arrangement on the top end of the water heater tank.

Systems and methods for monitoring and controlling water consumption in a water-based system are disclosed using one or more sensors for generating signals indicative of the operation thereof. One or more interface modules are provided as breaker circuits for receiving the generated signals, and a fluid control device is operable for limiting the water consumption. A motherboard receives the interface modules and provides communication therebetween for information processing. Signals from the various sensors are supplied to a controller, which provides signals to status indicators, and also operates to provide alarm signals via network interfaces to remote locations and to operate an alarm. In an alternate embodiment, a water monitoring system is designed to shut off the water supply to the water device and to shut off either the electrical supply or the gas supply to the heating unit of the water device in response to sensing a malfunction through one or more of a number of different sensed parameters. These parameters include a water leak detector located beneath the water device, a water level float sensor, a temperature sensor to sense excess temperature, and a pressure sensor located in line.

A system for shifting energy demand from on-peak time windows to off-peak time windows by using hot water heater load shifting, while providing the end user with the level of service (i.e., availability of hot water) according to the user's customary use described by service quality criteria. The shift is accomplished by a controller located at the end user establishment and in communication with a central control server. The controller monitors local water heater upper and / or lower temperature and controls upper and / or lower water heater heating elements in accordance with a demand shift process commanded by the central control server. The controller may determine usage and remaining capacity for reporting back to the central control server. A volumetric capacity and usage determination is disclosed. The control server may select water heaters according to use patterns and / or measured capacity. One embodiment is adapted for use with existing water heaters without disrupting safety features of the existing water heater.

The invention provides a water heater system having a water heater, a mixer valve, and a controller. The water heater includes a thermostat connected to a heating element. The water heater is connected to a cold in pipe and a hot out pipe. The mixer valve is positioned between the cold in pipe and the hot out pipe and provided an output of mixed hot and cold water. The controller is coupled to the thermostat.

When heating up the water in the lower inner part of a hot water tank by a heat pump unit, a control unit stops the heat-up operation while leaving the hot water in an amount corresponding to the residual water capacity in the hot water tank detected by water level thermistors. In the heat-up operation in the hot water tank, the residual hot water capacity in the tank is first detected, then the heat-up operation is stopped when the residual hot water reaches an amount corresponding to the detected residual hot water capacity. At this point, the hot water is stored so that the hot water newly heated up by the heat pump unit is laid above the residual hot water for the preceding day. Consequently, the reduction in the operating efficiency of the heat pump cycle is prevented without supplying the medium-temperature residual hot water to a condenser.

A representatively pumpless water heater system has an instantaneous water heater coupled in series with a storage water heater by piping circuitry incorporating a bypass valve and a mixing valve and useable to route pressurized incoming cold water sequentially through the instantaneous and storage type heaters. A control system (1) operates the bypass valve to cause a selectively variable portion of the incoming cold water to bypass the instantaneous heater and flow to the mixing valve, and (2) operates the mixing valve to blend the bypassed cold water with hot water exiting the storage heater to maintain a predetermined temperature of heated water exiting the system. Another system embodiment adds a directional bypass valve operable by the control system to selectively divert to the mixing valve a portion of the heated water exiting the instantaneous heater for delivery to the storage heater.

A water heating system has a tank, a first heating element, a first temperature sensor, and a controller. The first heating element is mounted on the tank, and the controller is electrically coupled to the first temperature sensor. The controller is configured to detect a stacking condition based on the first temperature sensor and to disable the first heating element in response to detection of the stacking condition.

The present invention provides a control system for a bathing unit that comprises a heating module, a temperature sensing entity and a heating module controller. The heating module includes a body that defines a passage through which water can flow, that has an inner surface and an outer surface. The heating module further includes a heating device that is operative for heating the water that flows through the body. The temperature sensing entity is mounted to the outer surface of the body such that the temperature sensing entity is in thermally conductive communication with water flowing through the body. The heating module controller is operative for obtaining temperature information associated with the temperature sensing entity for detecting at least in part on the basis of the temperature information the sufficiency of water flow through the body.