Sound wave soot blower for furnace arch
By designing an acoustic soot blower for flame deflectors, and utilizing limiting components and high-pressure gas acoustic waves to collaboratively remove accumulated ash, the problem of soot blower failure caused by furnace ash backflow was solved, achieving effective ash removal and equipment protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2026-03-24
AI Technical Summary
When the existing sonic sootblower stops operating, the furnace ash inside the flame deflector will backflow into the sootblower, causing malfunction and making it impossible to remove the accumulated ash properly.
A sonic soot blower for flame deflector was designed, comprising a sound transmission component, an air transmission component, and a limiting component. The limiting component prevents dust from entering the generator, and the combination of high-pressure gas and high-intensity sound waves works together to remove accumulated dust. The airflow is managed by a PLC-controlled solenoid valve to protect the generator.
It effectively removes ash buildup in the flame deflector, preventing dust from damaging the generator, reducing vibration damage to the furnace wall, and improving the reliability and service life of the equipment.
Smart Images

Figure CN224033827U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of electric power soot blower equipment, and particularly relates to a sound wave soot blower for a folded-flue angle. BACKGROUND
[0002] In the installation and application of the existing sound wave soot blower, in order to effectively remove the soot on the heated surface of the folded-flue angle and increase the heat transfer effect of the heated surface, various types of soot blowers are installed on the outer wall of the folded-flue angle. However, after the soot blower stops running, the furnace soot in the folded-flue angle will flow back into the soot blower, thereby causing the soot blower to malfunction and unable to normally remove the soot from the folded-flue angle. SUMMARY
[0003] In order to solve the technical problem that the existing soot blower malfunctions after stopping running due to the furnace soot in the folded-flue angle flowing back into the soot blower, thereby failing to normally remove the soot from the folded-flue angle, an object of the utility model is to provide a sound wave soot blower for a folded-flue angle.
[0004] To achieve the above object, the embodiment of the utility model provides a sound wave soot blower for a folded-flue angle, which comprises:
[0005] a horn;
[0006] a sound transmission assembly connected to one end of the horn;
[0007] an air transmission assembly connected to the other end of the sound transmission assembly, and the other end of the air transmission assembly is used for connecting an air source;
[0008] a limiting assembly connected to one end of the sound transmission assembly and connected to the other end of the air transmission assembly.
[0009] In the above technical solution, the sound transmission assembly comprises:
[0010] a sound transmission pipeline connected to one end of the horn;
[0011] a sound generator connected to the other end of the sound transmission pipeline.
[0012] In the above technical solution, the air transmission assembly comprises:
[0013] a first air transmission pipeline connected to the other end of the sound generator;
[0014] a second air transmission pipeline connected to the other end of the first air transmission pipeline;
[0015] a third air transmission pipeline connected to the other end of the second air transmission pipeline, and the other end of the third air transmission pipeline is used for connecting an air source;
[0016] a first valve arranged on the third air transmission pipeline.
[0017] In the technical solution, the limiting component comprises:
[0018] The second valve is arranged on the sound transmission pipeline.
[0019] The fourth air transmission pipeline is connected with the second valve at one end and connected with the third air transmission pipeline at the other end.
[0020] In the technical solution, the third valve is arranged on the fourth air transmission pipeline.
[0021] In the technical solution, the fourth valve is arranged on the third air transmission pipeline, and the fourth valve is arranged on the side, away from the sound generator, of the first valve.
[0022] In the technical solution, the air pressure detection element is connected with the third air transmission pipeline, and the air pressure detection element is located between the first valve and the fourth valve.
[0023] In the technical solution, the second air transmission pipeline is a metal hose.
[0024] In the technical solution, the sound transmission pipeline is provided with a support, one end of a connecting piece connected with the support is close to the side of the sound generator, and the other end of the connecting piece is connected with one end of a spring, and the other end of the spring is connected with the sound generator.
[0025] In the technical solution, the support comprises an I-shaped support and a triangular support, and the connecting piece is connected with the triangular support.
[0026] The additional aspects and advantages of the present application will become apparent from the following description, or will be appreciated by practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0027] The above and / or additional aspects and advantages of the present application will become apparent from the following description, or will be appreciated by practice of the present application, in conjunction with the accompanying drawings, in which:
[0028] Figure 1 is a schematic diagram of the overall structure of the present application;
[0029] Figure 2 is a schematic diagram of the internal structure of the shell of the present application;
[0030] In the drawings, Figures 1 to 2 The correspondence between the reference signs in the drawings and the component names is as follows:
[0031] 1, number of cylinder; 2, sound transmission pipeline; 3, sound generator; 4, first air transmission pipeline; 5, second air transmission pipeline; 6, third air transmission pipeline; 7, fourth air transmission pipeline; 8, first valve; 9, second valve; 10, third valve; 11, fourth valve; 12, air pressure detection element; 13, support; 14, connecting piece; 15, spring. DETAILED DESCRIPTION
[0032] In order to enable the above-mentioned purposes, features and advantages of the present application to be more clearly understood, the present application will be further described below with reference to the drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below.
[0034] The following refers to Figures 1 to 2 Some embodiments of the present application are described.
[0035] As Figure 1 shown, the embodiments of the present application provide a sound wave soot blower for a folded flame angle, which comprises a number of cylinders 1, a sound transmission assembly, an air transmission assembly and a limiting assembly.
[0036] Specifically, the sound transmission assembly is connected to the number of cylinders 1 at one end; the air transmission assembly is connected to the sound transmission assembly at one end and the other end of the air transmission assembly is used to connect to a gas source; the limiting assembly is connected to the sound transmission assembly at one end and connected to the air transmission assembly at the other end.
[0037] When the whole device starts to work, the air transmission assembly and the sound transmission assembly are in a disconnected state, and the high-intensity sound wave generated by the sound transmission assembly is radiated into the folded flame angle of the boiler, the sound wave propagates and oscillates in the folded flame angle of the boiler, driving the ash particles in the flue gas to vibrate synchronously, so that the accumulated ash on the heating surface is destroyed and peeled off, thereby achieving the effect of removing the accumulated ash at the folded flame angle. At the same time, the gas source transmits high-pressure gas into the air transmission assembly, when the pressure in the air transmission assembly reaches a certain pressure, the air transmission assembly and the sound transmission assembly become connected, the high-pressure gas passes through the air transmission assembly into the sound transmission assembly, and finally the gas is sprayed from the sound transmission assembly, the gas flow generated by the sprayed gas can blow the soot in the folded flame angle, and the peeled off accumulated ash can be scattered, thereby achieving the effect of removing the accumulated ash.
[0038] When the device is not needed, the limiting of the limiting assembly can prevent the dust in the folded flame angle from entering the sound generator 3, and prevent the sound generator 3 from being damaged.
[0039] As Figure 1 shown in the utility model one embodiment, the sound transmission assembly includes sound transmission pipeline 2, one end is connected with the horn 1;Sound generator 3, one end is connected with the other end of the sound transmission pipeline 2.
[0040] The air transmission assembly includes first air transmission pipeline 4, one end is connected with the other end of the sound generator 3;Second air transmission pipeline 5, one end is connected with the other end of the first air transmission pipeline 4;Third air transmission pipeline 6, one end is connected with the other end of the second air transmission pipeline 5, the other end of the third air transmission pipeline 6 is used to connect the air source;First valve 8 is arranged on the third air transmission pipeline 6.
[0041] The limiting assembly includes second valve 9, which is arranged on the sound transmission pipeline 2;Fourth air transmission pipeline 7, one end is connected with the second valve 9, the other end is connected with the third air transmission pipeline 6.
[0042] When the whole device starts to work, the first valve 8 installed on the third air transmission pipeline 6 and the second valve 9 installed on the sound transmission pipeline 2 are in closed state, the first valve 8 adopts electromagnetic valve, the second valve 9 adopts pneumatic knife valve, then the air source transmits high pressure gas into the third air transmission pipeline 6, part of the gas in the third pipeline enters the fourth air transmission pipeline 7, and then as the gas in the third air transmission pipeline 6 and the fourth air transmission pipeline 7 gradually increases, when the air pressure increases to a certain value, the electromagnetic valve and the pneumatic knife valve are in open state, and then the high pressure gas enters the second air transmission pipeline 5, the first air transmission pipeline 4, the sound generator 3, the sound transmission pipeline 2 and the horn 1 in turn after passing through the electromagnetic valve, the high pressure gas is sprayed out of the horn 1, and the airflow generated after the high pressure gas is sprayed out of the horn 1 can clean the dust on the fold angle.
[0043] At the same time, the high intensity sound wave generated by the sound generator 3 enters the sound transmission pipeline 2, and then is emitted from the horn 1, the high intensity sound wave emitted from the horn 1 can be radiated into the boiler fold angle, the sound wave propagates and oscillates in the boiler fold angle, drives the ash particles in the flue gas to vibrate synchronously, and the accumulated ash on the heating surface is destroyed and peeled off, so that the effect of removing the accumulated ash at the fold angle is realized. Under the cooperation of the airflow, the peeled off accumulated ash can be cleaned. The horn 1 adopts exponential horn 1, the sound pressure level of the sound wave one meter away from the exponential horn 1 is not less than 160dB, so that the sound wave can cover the whole heating surface during the propagation process in the fold angle, and the accumulated ash can be stably removed and reduced.
[0044] When the device is not needed, the air source can stop providing high pressure gas, the air pressure in the third air transmission pipeline 6 cannot meet the working requirement, and then the electromagnetic valve and the pneumatic knife valve are closed, after the pneumatic knife valve is closed, the dust in the fold angle cannot pass through the sound transmission pipeline 2 and enter the sound generator 3, so as to protect the parts.
[0045] In addition, the opening and closing of the electromagnetic valve is controlled by the PLC, and then the opening time of the electromagnetic valve can be controlled by the PLC to control the ventilation time of the whole device, thereby reducing the dependence on people, and the PLC controls the electromagnetic valve, which is prior art, and the principle will not be described in detail.
[0046] As shown in Figure 1 In one embodiment of the utility model, third valve 10 is arranged on fourth air conveying pipeline 7.
[0047] By installing third valve 10 on fourth air conveying pipeline 7, third valve 10 adopts DN10 manual ball valve, when pneumatic knife valve is damaged, fourth air conveying pipeline 7 is in closed state by closing DN10 manual ball valve, and then pneumatic knife valve is in closed state, and then it is convenient for operating personnel to maintain pneumatic knife valve.
[0048] As shown in Figure 1 In one embodiment of the utility model, fourth valve 11 is arranged on third air conveying pipeline 6, and fourth valve 11 is arranged on the side, away from sound generator 3, of first valve 8.
[0049] By installing fourth valve 11 on third air conveying pipeline 6, fourth valve 11 is arranged on the side, away from sound generator 3, of first valve 8, fourth valve 11 adopts DN65 manual ball valve, and DN65 manual ball valve is used as a standby valve, when the electromagnetic valve cannot be automatically closed or opened, the on-off of the air circuit can be controlled by controlling DN65 manual ball valve.
[0050] As shown in Figure 1 In one embodiment of the utility model, air pressure detection element 12 is connected to third air conveying pipeline 6, and air pressure detection element 12 is located between first valve 8 and fourth valve 11. The end, away from pneumatic knife valve, of fourth air conveying pipeline 7 is located between air pressure detection element 12 and fourth valve 11.
[0051] By installing air pressure detection element 12 on third air conveying pipeline 6, air pressure detection element 12 uses a barometer, and the barometer is located between the electromagnetic valve and DN65 manual ball valve. The barometer is used for displaying air pressure, so that operating personnel can observe the air pressure in the air conveying assembly and give warning effect to operating personnel.
[0052] As shown in Figure 1 In one embodiment of the utility model, second air conveying pipeline 5 is a metal hose.
[0053] Second air conveying pipeline 2 is a metal hose, which can weaken the vibration generated by sound generator 3 itself, and also can avoid that sound generator 3 drives third air conveying pipeline 6, the electromagnetic valve and DN65 manual ball valve to shake.
[0054] As Figure 2 shown in the utility model one embodiment, the sound transmission pipeline 2 side is equipped with support 13, support 13 is close to the sound generator side and is connected with the one end of connecting piece 14, the other end of connecting piece 14 is connected with the one end of spring 15, the other end of spring 15 is connected with the sound generator.
[0055] through the support 13 of installing on the sound transmission pipeline 2 side, support 13 is installed on the wall of the furnace of the flue bend angle, sound transmission pipeline 2, sound generator 3, bugle 1 are all equipped in the lower of support 13, the upper end of connecting piece 14 is fixedly connected with the lower of support 13, connecting piece 14 adopts basket bolt, the upper end of spring 15 is connected with the lower end of basket bolt, spring 15 adopts the pull spring 15, the lower end of pull spring 15 holds sound generator 3, further when sound generator 3 shakes, pull spring 15 can reduce the damage of sound generator 3 vibration to the wall of the furnace of the flue bend angle.
[0056] As Figure 2 shown in the utility model one embodiment, support 13 includes I-shaped support and triangular support, connecting piece 14 is connected with triangular support.
[0057] through the I-shaped support of fixedly connecting on the outer wall of the furnace of the flue bend angle, and the triangular support of fixedly connecting with the one end of I-shaped support away from the furnace of the flue bend angle, the upper end of connecting piece 14 is fixedly connected with the lower end of triangular support, because the strength of I-shaped support and triangular support is high, and stability is good, therefore can improve the stability of sound generator 3.
[0058] The utility model has the following advantages:
[0059] 1. through the limit component of installing on the gas transmission assembly and sound transmission assembly, limit component can avoid the dust in the furnace of the flue bend angle into the sound generator 3 of sound transmission assembly, avoid the damage of dust to sound generator 3.
[0060] 2. through setting support 13, connecting piece 14 and spring 15, can be fixed to sound generator 3 simultaneously, also can reduce the damage of sound generator 3 vibration to the wall of the furnace of the flue bend angle.
[0061] In the utility model, the terms "installation", "connection", "connection", "fixing" and other terms should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected, "connection" can be directly connected, also can be indirectly connected through intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0062] In the description of the utility model, it is understood that the directions or position relations indicated by the terms "inner", "outer" and the like are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or units referred to must have a specific direction, be constructed and operated in a specific direction, therefore, it cannot be understood as a limitation on the utility model.
[0063] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0064] The above is only the preferred embodiment of the utility model, and is not used to limit the utility model, and the utility model can have various changes and changes for the person skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. An acoustic sootblower for miter corners, characterized in that It comprises: a horn; a sound transmission component connected to one end of the horn; an air transmission component connected to the other end of the sound transmission component, and the other end of the air transmission component is used to connect an air source; a limiting component connected to one end of the sound transmission component and the other end of the air transmission component.
2. The acoustic wave soot blower for the elbow according to claim 1, wherein the sound transmission component comprises: a sound transmission pipe connected to one end of the horn; and a sound generator connected to the other end of the sound transmission pipe.
3. The acoustic wave soot blower for the elbow according to claim 2, wherein the air transmission component comprises: a first air transmission pipe connected to the other end of the sound generator; a second air transmission pipe connected to the other end of the first air transmission pipe; a third air transmission pipe connected to the other end of the second air transmission pipe, and the other end of the third air transmission pipe is used to connect an air source; and a first valve arranged on the third air transmission pipe.
4. The acoustic wave soot blower for the elbow according to claim 3, wherein the limiting component comprises: a second valve arranged on the sound transmission pipe; and a fourth air transmission pipe connected to one end of the second valve and the other end of the third air transmission pipe.
5. The acoustic wave soot blower for the elbow according to claim 4, wherein a third valve is arranged on the fourth air transmission pipe.
6. The acoustic wave soot blower for the elbow according to claim 3, wherein a fourth valve is arranged on the third air transmission pipe, and the fourth valve is arranged on the side of the first valve away from the sound generator.
7. The acoustic wave soot blower for the elbow according to claim 6, wherein an air pressure detection element is connected to the third air transmission pipe, and the air pressure detection element is located between the first valve and the fourth valve.
8. The acoustic wave soot blower for the elbow according to claim 3, wherein the second air transmission pipe is a metal hose.
9. The acoustic wave soot blower for the elbow according to claim 2, wherein a support is arranged on one side of the sound transmission pipe, a connecting piece is connected to one end of the support close to the side of the sound generator, a spring is connected to the other end of the connecting piece, and the other end of the spring is connected to the sound generator.
10. The acoustic wave soot blower for the elbow according to claim 9, wherein the support comprises an I-shaped support and a triangular support, and the connecting piece is connected to the triangular support.