Eight-door convenient for discharging

By using an eight-door structure and a gear transmission system driven by a reducer, the problems of clogging at the discharge port and material compression during the malt unloading process are solved, enabling rapid, low-loss unloading and uniform drying of malt.

CN224034324UActive Publication Date: 2026-03-24MAIN IND TECHNOLOGY (YANGZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-30
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

During the unloading process, malt is prone to material compression due to blockage or insufficient discharge port, which increases the breakage rate and affects production efficiency and product quality.

Method used

It adopts an eight-door structure. The reducer drives the active gear and driven gear to mesh, which drives eight sets of transmission arms and connecting rods to open the unloading door simultaneously, so as to realize the rapid unloading of materials inside the drying chamber and avoid the blockage of the unloading port and the extrusion of materials.

Benefits of technology

It reduces the breakage rate of malt during unloading, improves unloading efficiency, facilitates equipment maintenance and repair, and ensures uniform drying of materials.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224034324U_ABST
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Abstract

The eight-opening door comprises a discharging opening door body, the discharging opening door body is installed on the circumferential outer wall of the bottom of a drying box, a connecting base is welded to the circumferential inner wall of the discharging opening door body, a connecting rod is installed on the connecting base, and a transmission arm is arranged at the end, away from the connecting base, of the connecting rod. The end, away from the connecting rod, of the transmission arm is provided with a connecting pin shaft, the transmission arm is connected with the driven gear through the connecting pin shaft, and a bearing ring is installed on the circumferential inner wall of the driven gear. According to the eight-door convenient to discharge, an output shaft of a speed reducer drives a driving gear to rotate, the driving gear drives a driven gear to rotate, the driven gear drives the eight groups of discharge doors to move through eight groups of transmission arms and connecting rods on the driven gear, so that the eight groups of discharge doors are opened, and the discharge work of materials in a drying box is completed; the conditions that the discharging opening is blocked and materials are extruded at the position of the central column are avoided, and the damage rate of malt during discharging is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the malt drying box field, concretely is a eight open door convenient to unload. BACKGROUND

[0002] After malt germination to a certain extent, it needs to stop germination in time, otherwise the malt will continue to grow, consume too much nutrient substance, affect the quality of malt and subsequent brewing effect etc.; through drying, the moisture in the malt can be quickly reduced, the activity of malt internal enzyme and the metabolic activity of cell are inhibited, thereby the germination process is terminated, the growth state of malt is fixed at a suitable stage, and the rich enzyme and nutrient components in the malt, such as amylase, protease etc., are reserved, so that good foundation is provided for subsequent saccharification, fermentation and other processes;

[0003] The malt germination and drying box is used for the production process of malt, and is equipment for completing the germination and drying process of barley. UTILITARY MODEL

[0004] The utility model discloses a kind of eight open doors convenient to unload, to solve the defect mentioned in above background technology.

[0005] To achieve the above object, provide a kind of eight open doors convenient to unload, including unloading door, the unloading door is installed on the bottom circumferential outer wall of drying box, welding has connecting seat on the circumferential inner wall of unloading door, connecting seat is installed with connecting rod, the end of connecting rod away from connecting seat is provided with transmission arm, the end of transmission arm away from connecting rod is provided with connecting pin shaft, transmission arm is connected with driven gear through connecting pin shaft, driven gear is installed with bearing ring on the circumferential inner wall, driven gear is movably connected on the circumferential outer wall of center column through bearing ring, driven gear is installed with driving gear on one side, the inside of drying box is fixedly installed with speed reducer through machine base, driven gear is installed with travel switch.

[0006] Preferably, the drying box is cylindrical as a whole, a support ring is installed on the top of the drying box, the support ring covers the top of the center column, and manholes are formed on both sides of the surface of the drying box, and manhole cover plates are screw-connected and installed on the surfaces of the two groups of manholes.

[0007] Preferably, a plurality of support seats are uniformly installed on the bottom of the drying box, a center column is arranged in the inside of the drying box, and a plurality of fixing bolts are screw-connected and installed on the bottom of the center column.

[0008] Preferably, the output shaft of the speed reducer is fixedly connected with the rotating shaft of the driving gear, the driving gear and the driven gear are horizontally arranged, the driving gear and the driven gear are matched in size, and the driving gear and the driven gear are in meshing connection.

[0009] Preferably, the diameter of the driven gear is greater than that of the driving gear, and eight groups of transmission arms are uniformly arranged on the outer side of the periphery of the driven gear, and the ends of the eight groups of transmission arms are provided with connecting rods.

[0010] Preferably, the ends of the eight groups of connecting rods are connected with the discharge doors through connecting seats, the eight groups of discharge doors are combined to form a circular discharge assembly, and the eight groups of discharge doors are synchronously driven to move through the speed reducer, the driving gear, the driven gear, the connecting rod and the transmission arm.

[0011] Compared with the prior art, the beneficial effects of the utility model are that: the output shaft of the speed reducer drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives eight groups of discharge doors to move through the eight groups of transmission arms and connecting rods, so that the eight groups of discharge doors are opened, and the discharge work of the materials in the drying box is completed; the discharge port is prevented from being blocked, the materials are prevented from being squeezed at the center column, and the breakage rate of the malt during discharging is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a front view of the structure of the utility model;

[0013] Figure 2 It is a front view of the structure of the utility model; Figure 1

[0014] Figure 3 It is a front view of the structure of the utility model; Figure 1

[0015] Reference signs in the drawing: 1, drying box; 2, support ring; 3, manhole cover plate; 4, center column; 5, support seat; 6, discharge door; 61, speed reducer; 62, driving gear; 63, driven gear; 630, fixing bolt; 631, travel switch; 632, bearing ring; 64, connecting pin; 65, connecting rod; 66, connecting seat; 67, transmission arm. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0017] Please refer to​​Figures 1-3 The utility model provides a kind of eight open doors of convenient unloading, including unloading door 6, unloading door 6 is installed on the bottom circumferential outer wall of drying box 1, connecting seat 66 is welded on the circumferential inner wall of unloading door 6, connecting rod 65 is installed on connecting seat 66, one end of connecting rod 65 away from connecting seat 66 is provided with transmission arm 67, one end of transmission arm 67 away from connecting rod 65 is provided with connecting pin shaft 64, transmission arm 67 is connected with driven gear 63 by connecting pin shaft 64, bearing ring 632 is installed on the circumferential inner wall of driven gear 63, driven gear 63 is movably connected on the circumferential outer wall of center column 4 by bearing ring 632, driven gear 63 is installed with driving gear 62 on one side, the inside of drying box 1 is fixedly installed with speed reducer 61 by machine base, driven gear 63 is installed with travel switch 631.

[0018] Working principle: when actual use is carried out, malt is dried in the inside of drying box 1, needs to unload when, at this time, the external switch of speed reducer 61 is started, the output shaft of speed reducer 61 drives driving gear 62 to rotate, driving gear 62 drives driven gear 63 to rotate, and eight groups of unloading doors 6 are driven by eight groups of transmission arms 67 and connecting rods 65 on driven gear 63 to move, so that eight groups of unloading doors 6 are opened, and the unloading work of the material in the inside of drying box 1 is completed;Avoiding the blockage of unloading port, the situation that material is extruded at center column 4 occurs, the breakage rate of malt when discharging is reduced;Compared with common unloading center single door, when discharging, the material around the bottom center column 4 of drying box 1 will fall into the discharge hopper at the first time when unloading door 6 is opened, and the material in the center part can be output first, in the running process of combination machine, horizontal screw conveyor will continuously convey material to the center, once the unloading port is blocked for a long time, malt will be extruded at center column 4, leading to the increase of breakage rate of malt, the eight-door structure is adopted, the malt after drying is quickly unloaded, and the phenomenon that malt is extruded does not occur when unloading;Compared with common unloading center door, the unloading center door is driven by a single electric push rod actuator, and there is only one discharge door, so the space required for installation is large, and it is not conducive for maintenance workers to enter the unloading cylinder for equipment maintenance, the space inside the unloading center cylinder is compact, so the installation angle and position of push rod are very limited, but only a single speed reducer 61 is used in the eight-door structure to drive, which is convenient for installation and maintenance;After the drive is changed from electric push rod to speed reducer 61, the motor on speed reducer 61 also has the function of brake, but the torque transmitted by speed reducer 61 is larger than that of electric push rod, when the door is closed, when extruded by external material, the door can be sealed due to insufficient reaction force, and material scattering, and the unsealed door also leads to hot air short circuit and uneven drying.

[0019] As a preferable implementation, the drying box 1 is in a cylindrical shape, a support ring 2 is installed on the top of the drying box 1, the support ring 2 covers the top of the center column 4, and the surface of the drying box 1 is provided with two groups of manholes, and the surface of the two groups of manholes is provided with manhole cover plates 3.

[0020] The bottom of the drying box 1 is uniformly provided with a plurality of support seats 5, the inside of the drying box 1 is provided with a center column 4, and the bottom of the center column 4 is provided with a plurality of fixing bolts 630.

[0021] As a preferable implementation, the output shaft of the speed reducer 61 is fixedly connected with the rotating shaft of the driving gear 62, the driving gear 62 and the driven gear 63 are horizontally arranged, the sizes of the driving gear 62 and the driven gear 63 are matched, and the driving gear 62 and the driven gear 63 are meshedly connected.

[0022] The diameter of the driven gear 63 is greater than that of the driving gear 62, and the outer circumferential side of the driven gear 63 is uniformly provided with eight groups of transmission arms 67, and the ends of the eight groups of transmission arms 67 are provided with connecting rods 65.

[0023] As a preferable implementation, the ends of the eight groups of connecting rods 65 are connected with the discharge doors 6 through the connecting seats 66, the eight groups of discharge doors 6 are combined to form a circular ring-shaped discharge assembly, and the eight groups of discharge doors 6 are synchronously driven to move through the speed reducer 61, the driving gear 62, the driven gear 63, the connecting rod 65 and the transmission arm 67.

[0024] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An eight-way door facilitating discharge, comprising a discharge door (6), characterized in that: The discharge door (6) is installed on the bottom of the drying box (1), and the connecting seat (66) is welded on the inner wall of the discharge door (6). The connecting seat (66) is installed on the connecting rod (65), and the transmission arm (67) is arranged on the end of the connecting rod (65) away from the connecting seat (66). The transmission arm (67) is connected with the driven gear (63) through the connecting pin shaft (64), and the driven gear (63) is movably connected to the outer wall of the center column (4) through the bearing ring (632). The driven gear (63) is installed with the driving gear (62) on one side, and the inside of the drying box (1) is fixedly installed with the speed reducer (61) through the machine base. The driven gear (63) is provided with a travel switch (631).

2. The eight-way door of claim 1, wherein: The drying box (1) is cylindrical, and the top of the drying box (1) is provided with a support ring (2), and the support ring (2) covers the top of the center column (4). The surface of the drying box (1) is provided with two manholes, and the surface of the two manholes is provided with a manhole cover (3).

3. The eight-way door of claim 1, wherein: The bottom of the drying box (1) is uniformly provided with a plurality of support seats (5), and the inside of the drying box (1) is provided with a center column (4). The bottom of the center column (4) is provided with a plurality of fixing bolts (630).

4. The eight-way door of claim 1, wherein: The output shaft of the speed reducer (61) is fixedly connected with the rotating shaft of the driving gear (62), and the driving gear (62) and the driven gear (63) are horizontally arranged. The driving gear (62) and the driven gear (63) are matched in size, and the driving gear (62) and the driven gear (63) are meshed.

5. The eight-way door of claim 4, wherein: The diameter of the driven gear (63) is greater than that of the driving gear (62), and eight transmission arms (67) are evenly arranged on the outer side of the driven gear (63). The eight transmission arms (67) are installed with connecting rods (65) at the ends.

6. An eight-way door for facilitating unloading according to claim 5, wherein: The eight connecting rods (65) are connected with the discharge door (6) through the connecting seat (66), and the eight discharge doors (6) are combined to form a circular discharge assembly. The eight discharge doors (6) are synchronously driven by the speed reducer (61), the driving gear (62), the driven gear (63), the connecting rod (65) and the transmission arm (67).