Crane guide rail flatness detection device
By designing a crane guide rail flatness detection device with an adaptive sliding cover and sliding components, the problem of existing technologies being unable to adapt to rails of different widths has been solved, thereby improving detection efficiency and reducing equipment costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-03-24
AI Technical Summary
Existing crane guide rail flatness testing devices cannot adapt to rails of different widths, resulting in low testing efficiency and increased equipment procurement and management costs.
A detection device comprising a sliding cover and a sliding assembly is designed to achieve adaptive detection of tracks of different widths. The rotating wheel and support plate structure inside the sliding cover are adjustable to accommodate guide rails of different specifications, and the foldable design reduces storage space.
It enables flexible inspection on tracks of different widths, improves inspection efficiency and device versatility, and reduces transportation and storage space requirements, thereby lowering equipment costs.
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Figure CN224034645U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to guide rail flatness detection technical field especially relates to a crane guide rail flatness detection device. BACKGROUND
[0002] In the field of hoisting machinery, the guide rail flatness directly affects the stability, safety and load transmission efficiency of the crane operation. With the diversified development of industrial scenes, the specification requirements of different application scenes for the crane guide rail are significantly different, and the diversity of guide rail width, material and installation precision puts forward higher adaptability requirements for the detection device.
[0003] In the prior art, the crane guide rail flatness detection device mostly adopts fixed mechanical detection structure or single-specification roller type detection assembly. The fixed detection device is usually designed based on a specific guide rail width, and the displacement sensor or laser range finder on the rigid support is used to detect the guide rail surface at a fixed point. The mechanical structure relies on the pre-calibrated fixed reference, and the relative position of the equipment and the guide rail needs to be adjusted manually during detection, which is tedious and time-consuming. The roller type detection assembly transmits the displacement signal through the fixed width roller group in contact with the guide rail surface, and uses the mechanical linkage mechanism to convert the guide rail fluctuation into a pointer type instrument reading. Its technical principle relies on the rigid contact between the roller group and the guide rail, and is only suitable for guide rail detection with matching specifications.
[0004] However, the detection device in the prior art has significant defects. Since its mechanical structure is designed for a single-specification guide rail, it lacks self-adaptive adjustment mechanism and cannot be flexibly switched between guide rails of different widths (such as narrow tracks in the factory and wide tracks in the port). When different specifications of guide rails need to be detected, the operator needs to frequently replace the entire detection equipment or manually adjust the mechanical parameters of the fixed support, which not only leads to low detection efficiency, but also affects the accuracy of the detection results due to installation errors during equipment replacement. In addition, the provision of multiple sets of special detection equipment increases the equipment procurement cost and storage management difficulty of enterprises, seriously restricting the cross-scene adaptability and economy of crane guide rail detection. Therefore, a crane guide rail flatness detection device is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] In order to make up for the above shortcomings, the utility model provides a crane guide rail flatness detection device, which aims to improve the problem that the existing technology cannot adapt to guide rails of different widths, resulting in the need for different equipment for narrow tracks in the detection factory and wide tracks in the port, and poor flexibility.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A crane guide rail flatness detection device, comprising a track and a detection table, the outer wall of the track is slidably connected with a sliding cover, the bottom of the detection table is arranged on the top of the track, the top of the track is provided with a supporting assembly, and the inside of the sliding cover is provided with a sliding assembly.
[0008] The sliding assembly comprises a moving column, the outer wall of the moving column is slidably connected in the track, one end of the moving column is fixedly connected with a limiting plate, the outer wall of the moving column is provided with a second spring, one end of the second spring is fixedly connected in the inside of the sliding cover, the other end of the second spring is fixedly connected to the outer wall of the moving column, the other end of the moving column is fixedly connected with a third supporting plate, the inner wall of the third supporting plate is rotatably connected with a rotating wheel, and the side wall of the rotating wheel is arranged on the side wall of the track.
[0009] As a further description of the above technical scheme:
[0010] The supporting assembly comprises a fixed plate, and the bottom of the fixed plate is fixedly connected to the top of the sliding cover.
[0011] As a further description of the above technical scheme:
[0012] The outer wall of the detection table is provided with a clamping plate, the side wall of the clamping plate is fixedly connected with a first supporting plate, the inside of the first supporting plate is threadedly connected with a bolt, and the outer wall of the bolt is threadedly connected with a nut.
[0013] As a further description of the above technical scheme:
[0014] The inside of the fixed plate is slidably connected with a sliding column, and one end of the sliding column is fixedly connected with a handle.
[0015] As a further description of the above technical scheme:
[0016] The other end of the sliding column is fixedly connected with a second supporting plate, and the top of the second supporting plate is fixedly connected with a first limiting column.
[0017] As a further description of the above technical scheme:
[0018] The outer wall of the sliding column is provided with a first spring, one end of the first spring is fixedly connected to the top of the fixed plate, and the other end of the first spring is fixedly connected to the outer wall of the sliding column.
[0019] As a further description of the above technical scheme:
[0020] The side wall of the fixed plate is rotatably connected with a rotating plate, and the side wall of the rotating plate is fixedly connected with a thimble.
[0021] As a further description of the above technical scheme:
[0022] The second limiting column is fixedly connected to the top of the rotating plate, and the sleeve ring outer wall is rotatably connected to the inside of the fixed plate.
[0023] The utility model has the advantages of the following:
[0024] In the utility model, the sliding cover is slid on the track outer wall by pulling, then the track is stressed to drive the rotating wheel and the third supporting plate of the outer wall to move, and the moving column of the side wall is slid in the inside of the sliding cover, so that the effect of self-adapting to tracks with different widths is achieved, the problem of not being able to self-adapt to tracks with different widths is solved, the narrow track in the detection plant and the wide track in the port need different equipment, the problem of poor flexibility is solved, and the versatility of the crane guide rail flatness detection device is improved.
[0025] In the utility model, the sliding column is driven to move by pulling the handle, the second supporting plate is driven to move by the movement of the sliding column, then the first limiting column is separated from the inside of the sleeve ring, the first supporting plate is then rotated by pulling, and the first supporting plate is folded to the other side, so that the effect of being able to fold the flatness detection device is achieved, the problem of not being able to fold, the detection device needing more space during transportation or storage, and the problem of increasing logistics cost are solved, and the convenience of the crane guide rail flatness detection device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of a crane guide rail flatness detection device is provided for the utility model;
[0027] Figure 2 A sliding cover side wall structure schematic view of a crane guide rail flatness detection device is provided for the utility model;
[0028] Figure 3 A sliding cover cross section structure schematic view of a crane guide rail flatness detection device is provided for the utility model;
[0029] Figure 4 A fixed plate side wall structure schematic view of a crane guide rail flatness detection device is provided for the utility model;
[0030] Figure 5 For Figure 2 An enlarged view of A in the middle.
[0031] LEGEND:
[0032] 1, track; 2, sliding cover; 3, limit plate; 4, fixed plate; 5, first support plate; 6, detection table; 7, handle; 8, sliding column; 9, first spring; 10, first limit column; 11, second support plate; 12, collar; 13, rotating plate; 14, moving column; 15, second spring; 16, third support plate; 17, rotating wheel; 18, bolt; 19, clamping plate; 20, nut; 21, second limit column. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0034] Referring to Figures 1-3 , the utility model provides an embodiment: a crane guide rail flatness detection device, including track 1 and detection table 6, detection table 6 adopts the height gauge of MICRO-HITE600 type of the company of Switzerland TESA production, function is the height deviation value of the quick detection of each position of guide rail, it is well known, this place does not repeat too much, track 1 outer wall slidingly connected with sliding cover 2, detection table 6 bottom is arranged at track 1 top, track 1 top is provided with support assembly, sliding cover 2 inside is provided with sliding assembly;
[0035] Sliding assembly includes moving column 14, moving column 14 outer wall slidingly connected in track 1 interior, moving column 14 one end is fixedly connected with limit plate 3, moving column 14 outer wall is provided with second spring 15, second spring 15 one end is fixedly connected in sliding cover 2 interior, second spring 15 other end is fixedly connected in moving column 14 outer wall, moving column 14 other end is fixedly connected with third support plate 16, third support plate 16 inner wall is rotatably connected with rotating wheel 17, rotating wheel 17 side wall is arranged in track 1 side wall, moves through the elastic force of second spring 15 cooperation moving column 14, moving column 14 drives third support plate 16 and rotating wheel 17 to move, carries out linear movement, thereby the rotating wheel 17 is attached in the side wall of track 1, reaches the effect of self-adapting different width tracks.
[0036] Referring to Figure 1 , Figure 4 and Figure 5The supporting assembly comprises a fixed plate 4 fixedly connected at the top of the sliding cover 2, a clamping plate 19 provided on the outer wall of the detection table 6, a first supporting plate 5 fixedly connected to the side wall of the clamping plate 19, a bolt 18 threadedly connected in the first supporting plate 5, a nut 20 threadedly connected to the outer wall of the bolt 18, a sliding column 8 slidingly connected in the fixed plate 4, a handle 7 fixedly connected to one end of the sliding column 8, a second supporting plate 11 fixedly connected to the other end of the sliding column 8, a first limiting column 10 fixedly connected to the top of the second supporting plate 11, a first spring 9 provided on the outer wall of the sliding column 8, one end of the first spring 9 fixedly connected to the top of the fixed plate 4, the other end of the first spring 9 fixedly connected to the outer wall of the sliding column 8, a rotating plate 13 rotatably connected to the side wall of the fixed plate 4, a sleeve ring 12 fixedly connected to the side wall of the rotating plate 13, a second limiting column 21 fixedly connected to the top of the rotating plate 13, and the sleeve ring 12 rotatably connected to the inner wall of the fixed plate 4. By pressing the handle 7 to drive the sliding column 8 to move, then the sliding column 8 moves linearly in the fixed plate 4, then the second supporting plate 11 is driven to move the first limiting column 10, so that the first limiting column 10 is separated from the inside of the sleeve ring 12, thereby achieving the effect of the foldable flatness detection device.
[0037] Working principle: when the crane guide rail flatness detection device is used, first, one end of the detection table 6 is placed on the top of the rail 1, and the flatness of the rail 1 is detected by the fluctuation of the detection table 6;
[0038] Then the sliding cover 2 is sleeved on the outer wall of the rail 1, and then the sliding cover 2 is provided in the rotating wheel 17 when the sliding cover 2 is sleeved on the outer wall of the rail 1, so that the third supporting plate 16 is driven to move, and then the third supporting plate 16 moves in the process of moving the side wall of the moving column 14 in the sliding cover 2, and then the second spring 15 on the outer wall of the moving column 14 is driven to contract in the process of being stressed, and one end of the second spring 15 is connected to the inside of the sliding cover 2, and the other end is connected to the outer wall of the moving column 14, and then the rebound force of the second spring 15 drives the moving column 14 to rebound, thereby achieving the effect of self-adapting to rails 1 of different widths;
[0039] Next, in the folding flatness detection device, first, the handle 7 is pushed, the handle 7 is stressed to drive the bottom sliding column 8 to slide, and the second supporting plate 11 at one end is moved in the process of moving the sliding column 8, and the first limiting column 10 at the top is moved in the process of moving the second supporting plate 11, and the first limiting column 10 is separated from the inside of the sleeve ring 12, and then after the first limiting column 10 is separated from the inside of the sleeve ring 12, the first supporting plate 5 can be pulled, the first supporting plate 5 is stressed to drive the side wall rotating plate 13 to rotate, and then the first supporting plate 5 can be pulled to turn to the other side, thereby achieving the effect of the foldable flatness detection device.
[0040] It should be pointed out finally that: the above only for the preferred embodiments of the utility model have, and do not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A crane guide rail flatness testing device, comprising a rail (1) and a testing gauge (6), characterized in that: The outer wall of the track (1) is slidably connected to a sliding cover (2), the bottom of the detection gauge (6) is set at the top of the track (1), a support component is set at the top of the track (1), and a sliding component is set inside the sliding cover (2); The sliding assembly includes a movable column (14), the outer wall of which is slidably connected to the inside of the track (1). One end of the movable column (14) is fixedly connected to a limit plate (3). A second spring (15) is provided on the outer wall of the movable column (14). One end of the second spring (15) is fixedly connected to the inside of the sliding cover (2). The other end of the second spring (15) is fixedly connected to the outer wall of the movable column (14). A third support plate (16) is fixedly connected to the other end of the movable column (14). A rotating wheel (17) is rotatably connected to the inner wall of the third support plate (16). The side wall of the rotating wheel (17) is provided on the side wall of the track (1).
2. The crane guide rail flatness detection device according to claim 1, characterized in that: The support assembly includes a fixing plate (4), the bottom of which is fixedly connected to the top of the sliding cover (2).
3. The crane guide rail flatness detection device according to claim 2, characterized in that: The outer wall of the test table (6) is provided with a clamping plate (19), and the side wall of the clamping plate (19) is fixedly connected with a first support plate (5). The first support plate (5) is threaded with a bolt (18), and the outer wall of the bolt (18) is threaded with a nut (20).
4. The crane guide rail flatness detection device according to claim 3, characterized in that: The fixed plate (4) has a sliding column (8) inside, and a handle (7) is fixedly connected to one end of the sliding column (8).
5. The crane guide rail flatness detection device according to claim 4, characterized in that: The other end of the sliding column (8) is fixedly connected to a second support plate (11), and the top of the second support plate (11) is fixedly connected to a first limiting column (10).
6. The crane guide rail flatness detection device according to claim 5, characterized in that: The outer wall of the sliding column (8) is provided with a first spring (9), one end of the first spring (9) is fixedly connected to the top of the fixed plate (4), and the other end of the first spring (9) is fixedly connected to the outer wall of the sliding column (8).
7. The crane guide rail flatness detection device according to claim 2, characterized in that: The side wall of the fixed plate (4) is rotatably connected to a rotating plate (13), and the side wall of the rotating plate (13) is fixedly connected to a collar (12).
8. The crane guide rail flatness detection device according to claim 7, characterized in that: The top of the rotating plate (13) is fixedly connected to a second limiting post (21), and the outer wall of the collar (12) is rotatably connected to the inside of the fixed plate (4).